Whirlpool AWM 8163/3 User manual

SERVICE Whirlpool Europe
Customer Services
Model AWM 8163/3
Version 8570 816 15900 Page
Technical data 2 - 3
Spare part list 4 - 5
Exploded view 6 - 7
Wiring diagram 8
Circuit diagram 9
Program chart 10 - 16
Text/Legend 17 - 21
Family OMEGA
Service Manual
Washing machine
Frontloader
AWM 8163/3
AWM 8163/3
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 31.03.2004 Subject to modification
Document-No.: 4812 722 22467

SERVICE
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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Technical data
Dimensions
Height 85 cm
Width 59.5 cm
Depth 60 cm
Weight
With noise protection 80 kg
Without noise protection 79 kg
Main connection
Voltage 230 - 240 V
Frequency 50 Hz
Power consumption 2.3 kW
Fuse rating 13 A
Drum
Volume 48 l
Wash spin 40/54 rpm
Ramp spin 90 rpm
Speed spinning max. 1600 rpm
Capacity of dry laundry
Cotton/coloured laundry 5 kg
Cotton rapid 3 kg
Easy care 2.5 kg
Easy care rapid 1.5 kg
Delicate 1.5 kg
Wool 1 kg
Pressostat for washing-machine
Level1
Switching point 50 ± 5 mmWc
Reset 25 ±5 mmWc
Overflow
Switching point 280 ±20 mmWc
Water column drum
Level1
Switching point 31 - 42 mm
Overflow
Switching point 267 - 306 mm
Nominal current
Contacts:
11 - 12 10 mA
11 - 14 10 mA
11 - 16 10 mA
Contactsystem:
11 - 12 - 14 jump contacts
11 - 16 slow action contacts
Damping system no
Door lock
Lock time max. 6“ (20˚C)
Unlock time after 600“on 60“ - 90“ (20˚C)
Nominal voltage 230 V
Nominal current:
contact:
4 - 5 1 mA
11 - 14 10 mA
Heating element
Kind of heating Tubular heating element
with NTC- Sensor
Nominal voltage 240 V
Nominal power 2050 W
Heat conductor
resistance R25 24 - 30 Ω
Resistance NTC:
0 ˚C 35.9 kΩ
30 ˚C 9.8 kΩ
40 ˚C 6.6 kΩ
50 ˚C 4.6 kΩ
60 ˚C 3.2 kΩ
70 ˚C 2.3 kΩ
95 ˚C 1.1 kΩ
Inlet valve
Water temperature max. 60 ˚C
Rated flow >1 bar 8 l/min
Pressure range 0.5 - 10 bar
Nominal voltage 220/240 V
Frequency 50 Hz
Starting voltage
<6 bar 160 V
6 - 10 bar 170 V
Nominal current 35 mA
Nominal power 6 VA
Nominal resistor (20˚C) 3.4 - 4.5 kΩ

SERVICE Whirlpool Europe AWM 8163/3 31.03.2004 / Page 3
Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Technical data
Drain pump (synchronous)
Nominal voltage 220/240 V
Nominal current 0.2 A
Nominal consumption 30 W
Frequency 50 Hz
Resistor (coil) 170 Ω ± 7%
Motor protection yes
Capacity (1.25m height) 15 l/min
Distribution actuator
Motor:
Nominal voltage 230 +10%, -15% V
Nominal current 13 mA
Nominal resistance (20˚C) 6.5 kΩ ± 10%
Contacts:
Nominal current 1 mA
Nominal voltage 24 V
Electronic complete
Type VBL A1 1600
Basic 4619 710 79921
Programmed 4619 751 52121
Nominal voltage 230 V
Frequency 50 Hz
Detergent Dispenser 3 Chamber
Programs 11
Cold fill yes
Speed 1600 rpm
Ambient temperature up to 70 ˚C
Storage temperature up to 85 ˚C
Output
Aquastop (activated) AQ2.2 - (Vcc) 24 V
Pump (on) DP2.1 - DP.2.2 230 V
Doorlock (on) DL3.1 - DL3.3 230 V
Valve (on) V2.1 - V2.2 >170 V
Heating (on) HE2.1 - HE2.2 230 V
Motor distributor (on) DI6.1 - DI6.3 230 V
Pressostat PR6.4 - (Vcc) 24 V
- empty PR6.6 - (Vcc) 24 V
- full (level1) PR6.5 - (Vcc) 24 V
Testpoint at electronic
Measuring Volt DC
Polarisation:
– COM
+ Testpoint (look table)
Motor-Ceset
Type MCC 61/64 - 148/
BkD1
i = 1:10.4
Resistance contacts:
1 - 2 68.70 Ω ± 7%
Collector directly 1.78 Ω ± 7%
5 - 6 1.68 Ω ± 7%
5 - 7 0.54 Ω ± 7%
Radio interference supression
Nominal voltage 230 V
Nominal capacity 1 µF X1 + 2 x 0.22 nF Y
Nominal inductance 2 x 1 mH
Nominal resistance 470 kΩ
Motor module
Fac. code 4619 710 63361
Voltage on plug:
(if main supply on)
Supply X11-11.4 and X11-11.5 230 V/50 Hz
Signal X11-11.1 and X11-11.3 5 V DC
Display module
Type VBL A1
Fac. code 4619 710 64571
Programmes 11
Remaining time indication
Switch Start SST
Switch Time delay STD
Switch eco SEC
Switch easy ironing SEI
Switch Pre wash SPW
Switch Temp. choose -
Switch Temp. choose +
Switch Rinse intensive SRI
Switch Rinse stop SRS
Switch Spin speed red. SSR
Testpoint Programselector-
switch = Off Programselector- switch = ON
- 5 V DC 0 V - 5 V
- 8 V DC - 8...10 V - 8...10 V
- 24 V DC - 22...27 V - 22...27 V

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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Spare part list
Model AWM 8163/3
Service No. 857081615900
Version 857081615900
Pos. No. 12NC Code Description
001 0 4812 440 10816 Cabinet GW
002 0 4812 440 10876 Flap Filter round + Holder GW
002 1 4812 404 38715 Holder flap, filter GW
003 0 4812 464 48112 Traverse BK-cold
003 1 4812 464 48161 Brace,side
004 0 4812 440 18993 Drip tray assy
011 0 4819 462 48472 Foot
021 0 4812 440 10874 Front w.Brace VBL GW 50 round
024 0 4812 310 18653 Rear panel KIT
025 0 4812 404 38551 Support control board VBL WH
030 0 4812 310 18937 Table top VBL WH GW
040 0 4812 417 18787 Hinge
050 0 4812 440 10823 Plinth GW
061 1 4812 466 88464 Counter weight SS-TUB,1400,1600
065 0 4812 310 18339 Insulation Front Pane
065 1 4812 310 18236 Insulation
065 2 4812 310 18399 Insulation
065 4 4812 310 18335 Insulation Middle Pane
065 5 4812 310 18336 Insulation Lower
081 0 4812 466 48057 Shock absorber
081 1 4812 502 18424 Screw damper
084 0 4812 466 58001 Silent bloc
084 1 4812 404 68021 Holder
086 0 4812 401 18409 Holder Shock Absorber
086 2 4812 401 18412 Stopper
110 0 4812 498 18261 Handle,door GW
130 0 4812 417 28047 Plate Door lock
130 1 4812 417 28048 Plate Doorlock Lower
131 0 4812 417 28046 Lock Door
131 1 4812 417 28045 Pin Door Lock
131 2 4812 492 58022 Spring Door Lock
135 1 4812 498 18262 Knob Door safety GW
135 2 4812 492 58023 Spring Door Safety
135 3 4812 290 68153 Holder,adjust. Door Safety
140 0 4812 450 68218 Door glass
143 0 4812 440 10817 Glassdoor frame VBL WH GW
144 0 4812 440 19589 Frame,door glas DE-WT
144 3 4812 502 48015 Screw 4,0x16-TORX
191 0 4812 466 68557 Door bellow
191 1 4812 492 18015 Strap Fix. Bellow
191 2 4812 492 98011 Strap
200 0 4812 418 18181 Tub
201 0 4812 464 48002 Bottom tub
210 0 4812 520 18034 Crosspiece
210 1 4812 452 18994 Screw M8x20 A2F
220 0 4812 418 18246 Drum 1600
228 0 4812 418 18096 Crosspiece,drum
271 0 4812 358 18157 Belt BK 1254 J5
272 0 4812 528 58004 Pulley
272 1 4812 532 28006 Bushing conical
272 2 4812 532 18024 Washer
272 3 4819 502 18417 Screw
292 0 4812 530 58003 Gasket tub bottom
301 0 4812 452 13785 Control panel AWM 8163/3
303 0 4812 498 78589 Handle, drawer GW
Pos. No. 12NC Code Description
321 0 4812 452 13786 Insert panel
321 1 4812 532 98011 Fastener f. Inlay
331 0 4812 413 18293 Knob,timer CR. VBL
332 1 4812 513 18126 Push button Start VBL WH GW
332 2 4812 513 18127 Push button spin speed VBL WH GW
332 3 4812 513 18128 Push button option VBL WH GW
332 4 4812 513 18129 Push button temp. + VBL WH GW
332 5 4812 513 18131 Push button temp. - VBL WH GW
400 0 4812 361 58148 Motor MCC61/64 Chopper
400 1 4812 502 18361 Screw M8x30
409 0 4812 362 48004 Brush,carbon motor CESET
421 0 4812 121 18142 Interf.filter 1,00 µF
430 0 4812 310 28144 Pump,draining KIT
451 0 4812 259 28671 Heating element 240V
480 0 4812 321 78112 Cable Motor Omega-Chopper SS
490 0 4812 321 18043 Connect.cable 5m
491 0 4812 321 28367 Strain relief
491 1 4812 502 38152 Screw 4.8x19
521 0 4812 214 78918 Control board VBL OMEGA 1600
521 1 4812 214 78349 Control unit motor
521 2 4812 256 98023 Support control unit motor
571 0 4812 271 28375 Valve,magnet Single
582 0 4812 271 28394 Pressostat OMEGA
620 0 4812 276 28381 Display VBL WH A1 Omega
630 0 4812 280 58019 Door lock
701 0 4812 548 28004 Hose
702 0 4819 530 29019 Hose intern
703 0 4812 530 48466 Hose door rinsing
707 0 4812 526 48031 Nozzle Distribution
707 1 4812 526 48028 Nozzle
707 2 4812 530 48161 Fitting
707 3 4812 530 78011 Washer edge disc
708 1 4812 530 48141 Bend
711 0 4812 418 68166 Dispenser 3 ch.
712 0 4812 418 88051 Drawer Detergent
713 0 4812 418 89009 Flap Detergent Container GW
717 0 4812 323 18006 Actuator f. Distribution
717 1 4812 321 38015 Lever water distr. OMEGA/GAMMA
717 2 4812 321 38014 Lever OMEGA/GAMMA
717 3 4812 321 38016 Lever connection OMEGA/GAMMA
717 5 4812 310 18459 Cam actuator OMEGA/GAMMA
718 0 4812 526 48157 Siphon 3 Chamber GW
718 1 4812 418 88018 Separator 3ch
750 0 4812 530 48139 Chamber,expand.
753 1 4812 418 68125 Chamber,air
754 0 4812 530 28838 Drainhose
754 4 4812 401 18054 Clamp,hose
760 0 4812 480 58105 Filter set pump
781 0 4819 530 28959 Hose
782 0 4812 530 28816 Hose Pressostat
783 3 4812 530 18001 Connection Part
783 4 4812 530 28818 Hose
785 0 4812 530 28812 Hose Draining
785 1 4812 462 79663 Threaded cap
787 0 4812 530 28819 Hose with hole

SERVICE Whirlpool Europe AWM 8163/3 31.03.2004 / Page 5
Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Spare part list
Model AWM 8163/3
Service No. 857081615900
Version 857081615900
Pos. No. 12NC Code Description
787 2 4819 401 18868 Clamp,hose 26.8 mm
794 2 4812 530 58005 O-Ring
794 5 4812 530 58015 Gasket
900 0 4812 255 18204 Holder Hose outlet
900 1 4812 290 88043 Bracket Door lock
900 2 4812 401 18501 Clamp,hose 19.2 mm
900 3 4812 290 88048 Cable clamp
900 4 4812 401 18414 Clamp,hose
900 9 4812 401 48569 Clamp hose pressostat
910 0 4812 502 48344 Screw
910 3 4812 502 18409 Screw cam actuator
910 4 4812 930 08022 Screw 4.2x13-F-H
911 7 4812 903 08196 Screw M 5X14-Z
921 0 4812 011 18522 Ring,circlip 52x2
930 0 4812 492 38361 Spring Suspension
930 5 4812 492 38359 Spring , Nozzle
941 0 4812 520 28003 Bearing,ball 6306
941 1 4812 520 28005 Bearing,ball 6304
953 0 4812 530 68001 Shaft seal V 40 A
961 0 4812 395 98005 Lever,security
962 0 4812 466 38011 Cover,protect. heating element
965 0 4812 466 68545 Cover BK/WH
965 1 4812 440 18992 Lid Rearcover
993 0 4819 530 29028 Bow
993 3 4812 395 58004 Tool

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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Exploded view

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Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Exploded view

SERVICE
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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Wiring diagram

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Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Circuit diagram

SERVICE
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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Program chart

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Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Program chart

SERVICE
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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Program chart

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Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Program chart

SERVICE
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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Program chart

SERVICE Whirlpool Europe AWM 8163/3 31.03.2004 / Page 15
Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Program chart

SERVICE
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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Program chart

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Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Text/Legend

SERVICE
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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Text/Legend

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Customer Service 8570 816 15900 Doc. No: 4812 722 22467
Text/Legend

SERVICE
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Doc. No: 4812 722 22467 8570 816 15900 Customer Service
Text/Legend