Wicksteed Pick-up sticks Sevin User manual

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Wicksteed Leisure Ltd, Digby Street, Kettering, Northants NN16 8YJ Tel: [phone] Fax: [phone]
www.wicksteed.co.uk E:[email protected]o.uk
No part of this document may be copied or used without the express written permission of WICKSTEED LEISURE LTD (c) 2013
FFH
SIZE
AGE RANGE
PROD. CODE
TECHNICAL DATA
MINIMUM SPACE REQUIRED
SUPERVISED PLAY
EQUIPMENT TYPE
LARGEST PART
RECOMMENDED
HEAVIEST PART
INSTALLATION DETAILS
1. READ INSTALLATION INSTRUCTIONS THROUGHLY BEFORE COMMENCING INSTALLATION OF UNIT
2. EXCAVATE FOUNDATIONS USING THE DETAIL AS SHOWN ON PAGE 2 OF THIS DOCUMENT
3. ENSURE TO CHECK AND TIGHTEN ALL FIXINGS USING PROTECTIVE CAPS WHERE NECESSARY
4. BACKFILL FOUNDATIONS WITH CUBIC M CONCRETE ALLOWING TO SET FOR 48 HOURS
5. REMOVE ALL ASSEMBLY AIDS BEFORE THE EQUIPMENT IS USED
THIS PRODUCT CONFORMS WITH BS EN1176- :2008
Version:
Date:
ACTION AND ADVENTURE
PICK UP STICKS 'SEVEN'
PICUS7
L: 6.84M W: 7.82M H: 2.4M
1.8M
7+ YEARS OLD
9.75M X 10.94M
HIGH LEVEL
4.6M X 0.125
34KG (POST 012)
0.096
1
A
09/08/13

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ALL FOUNDATIONS ARE 400 X 400 X 700 DEEP
FOUNDATION PLAN
(1:50@A4)
2150.02850.0
2429.9
1600.0 2150.0
2104.0 1894.0 1767.0
1075.0
1075.0
2505.0
2766.0
2857.0
275.0
275.0
3129.0
3092.0 2825.0
2665.0

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SCALE 1:60@A4
9567.7
10941.1
1587.2
1602.8
1120.3
1500.2
1500.2
1705.4
1547.2
1550.0
72.6 SQ METRES WETPOUR SURFACING
34.5 LINEAR METRES WETPOUR EDGING
MINIMUM SPACE

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10000.0
11500.0
1749.8
2025.0
1711.1
2320.4
2487.9
62 GRASS SAVER TILES (1.5M X 1.0M)
MINIMUM SPACE

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Wicksteed Leisure Limited, Digby Street, Kettering, Northamptonshire NN16 8YJ Tel: [phone] Fax: [phone] http://www.wicksteed.co.uk Email:[email protected]
No part of this document may be copied or used without the express written permission of WICKSTEED LEISURE LIMITED (c) 2012
3rd Angle
Projection
Date:
Drawn By:
Drawing Number:
Sheet:
Issue Date:
Sign:
Issue:Code:
High Level Pick Up Sticks Seven Installation/Assembly PICUS
PICUS7
PICUS7-IN-AY
AK
OF
110
12/08/13
Parts List
ITEM QTY PART NUMBER DESCRIPTION
1 1 FRTB00803 PICUS7 TIMBER SET
2 1 FRMS00804 PICUS7 ROPE SET
3 1 FRMT00801 PICUS8/12 GROUND ANCHOR
4 16 M12X180CHS M12 x 180 CHS
52 M12X230CB M12 x 230 Coach Bolt
Parts List
ITEM QTY PART NUMBER DESCRIPTION
6 21 M12X260CB M12 x 260 Coach Bolt
761 M12WASH 1/2" X 1 1/4" 12G WASHER
845 M12NYLOC M12 NYLOC NUT
9 61 PLC480DCAP GREEN POLY CAP 48
POST LABELS
(REFER TO TIMBER DRAWING FRTB00803)
EQUIPMENT NEEDED
n 13 AUGER DRILL BIT
n 8 DRILL BIT
NOTE: READ INSTRUCTIONS THOROUGHLY BEFORE COMMENCING INSTALLATION OF UNIT
004
003
002
001
007
005
006
008
010
009
12/08/13
A
AK
B
13/11/13
AK

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010
009
006
005
003
002
012
011
SURFACE LEVEL
POST ASSEMBLY & INSTALLATION
Excavate the foundations as detailed using sheet PICUS7-SPEC. Posts labelled 002,003,005 & 006 on this part of the unit should all be leaning at a 10
~
angle away from posts 009 & 010. All posts should all be pre-drilled and of the correct location to achieve this angle. Ensure all bolts are loosely fitted to
give enough movement for ropes and timbers to have the appropriate tensioning.
To use as a starting point, prop and concete posts 009 & 010 into the corresponding foundation holes ensuring the posts are rotated correctly to aid with
later stages of this installation. Prop posts 003 & 006 into the foundation holes. As illustrated below add the horizontal post 012 through the uprights and
secure to posts 003 & 006 using the supplied Coach Bolts. With the two posts secured use another Coach Bolt to secure post 012 to center post 010.
(posts 009 & 010 do not have a pre-drilled hole to secure post 011 & 012 so this will need to be pre-drilled prior to securing with a Coach Bolt)
Repeat this step for 002, 005, 009 & 011.
006
005
003
002
011
012
Note: Use the dimesions below to ensure the correct height is being obtained and the correct pre-drilled holes are being utilised
80.0°
1540.0
1944.0
629.5
650.0
6
9
7
8
6
7
89

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Create stability to the two frames created on page 2 by adding the horizontal timbers pictured below. First, attach horizontal timber 014 to the two
uprights 005 & 006 using the supplied Coach Bolts. (Timber 014 will have a hanging net attachment later on in this instruction so ensure the double
counterbores are positioned in the correct places). Use the below diagram to position post 014 into the correct pre-drilled hole.
SURFACE LEVEL
With post 014 positioned in place, start to position and secure 6 x post 021 into place using the supplied Coach Screws. NOTE: Posts 011 & 012 do not
have pre-drilled pilot holes so before securing with a Coach Screw, create a 8mm pilot hole to prevent the timber from splitting.
Use the dimensions on page 4 to position, mark and pilot hole posts 021 onto posts 011 & 012.
012
003
002
011
009
010
006
005
013
014
1726.0

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006 005
014
013
012
011
NOTE: Use dimensions to measure parallel to posts 011 & 012
950.0
400.0
700.0
800.0
750.0
460.0
650.0
700.0
400.0
1100.0
450.0
820.0

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1465
Prop posts labelled 004 & 008 into the foundation holes. Using the dimensions below, secure post 015 to posts 004 & 008 using the supplied Coach Bolts
into the pre-drilled holes. Again, using the reference dimensions below, secure post labelled 016 to the upright 004 with the other end resting on angled
timber 012. Secure to post 004 using the supplied Coach Bolt.
As illustrated, with the other end approx 1465mm from the end of post 012, mark and drill a n 8mm pilot hole. Re-position post 016 and secure to post
012 using the supplied Coach Screw. NOTE: Ensure a pilot hole has been drilled to prevent timber splitting.
SURFACE LEVEL
013
011
012
016
015
004
008
479
6789
220.0480.0
588.5
004
008
015
016
012
REFERENCE DIMENSIONS
NOTE: Use dimension to measure parallel to post 012

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003
017
Use the pre-drilled hole to position post labelled 017 against upright 008 and loosely secure using the supplied Coach Bolt. Ensure post 017 runs on the
underside of post 016 and up against post labelled 003. Mark the hole position on 003 and remove post 017. Drill a n 13 hole through post 003, re-position
post 017 and secure with the supplied Coach Bolt.
The point at which post 016 rests on post 017 use the pre-driled counterbore hole in 016 to mark a hole and drill a n 8mm pilot hole into post 017. Secure
both posts together using the supplied Coach Screw.
SURFACE LEVEL
008 006
018
016
MARK & DRILL n 13 HOLE
6789
47
9
017 018
006
003
017
838.5550.0
250.01250.0
REFERENCE DIMENSIONS

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Position post labelled 019 with the other side resting on post 012. Using the pre-drilled hole on post 017, secure post 019 to post 017 using the supplied
Coach Screw.
019
017
008
012
006
1695.0
1060.0
019
NOTE: Use dimensions to measure parallel to posts 011 & 012
REFERENCE DIMENSIONS
57
89
479

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2155
Position and prop upright post labelled 007 into the foundation hole. Position post labelled 023 on the outside of upright posts labelled 005 & 007 with the
counterbore holes for the rope on the underside. Secure post 023 to the upright posts using the supplied Coach Bolts.
Next position post labelled 022 to post 007 and on top of horizontal post 011. Secure to post 007 using the supplied Coach Bolt and on top of post labelled
011 using the supplied Coach Screw (as illustrated below). Ensure a 8mm pilot hole is drilled prior to prevent the timber from splitting.
007
022
023
005
011
6
7
8
9
678 9
REFERENCE DIMENSIONS
023
022
007 005
011
888.5
538.5
773.0

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955
Position and prop upright post labelled 001 into the foundation hole. Position post labelled 020 on the inside of upright posts labelled 001 & 002 with the
Secure post 020 to the upright posts using the supplied Coach Bolts.
Next position post labelled 021 on top of the above installed horizontal post 020 and to the inside of post 007 . Secure to post 007 using the supplied
Coach Bolt and on top of post labelled 020 using the supplied Coach Bolt (as illustrated below).
REFERENCE DIMENSIONS
001
020
021
002
007
638.5
270.0
655.0
001
020
021
007
002
6
7
8
9
5
7
8
9
6 7 8 9
2038.5
2438.5
ensure counterbore
holes are on outside

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TRAVERSE ROPE
(attaches to posts 005, 007, & 023)
SCRAMBLE ROPE
(attaches to post 014 and ground anchor)
SINGLE ROPES
(attaches to post 011 & 021)
LONG ROPE
(attaches to posts 003, 004, 008 & 010)
Finally the ropes can be added to the unit. Below is a description of the ropes and which posts they are attached to. With the ropes loosely attached, the
posts can be adjusted to ensure that the ropes are fully tensioned.
With all of the ropes secured, add concrete to the foundation holes and leave for 48 hours. When the concrete has set all fixings can be fully tightened and
protective caps can be installed.