Wicksteed TRADITIONAL 30M CABLE RUNWAY User manual

PAGE OF 1 4
TRADITIONAL
30M CABLE RUNWAY
CBW30
FFH
SIZE
AGE RANGE
PROD. CODE
L:30.4M W:2.74M H:3.98m
0.9M
8-16 YEARS OLD
ECHNICAL DA A
MINIMUM SPACE REQUIRED
SUPERVISED PLAY
EQUIPMEN YPE
LARGES PAR
RECOMMENDED
HEAVIES PAR
LOW LEVEL
4.6 X 0.125 DIA ( IMBER UPRIGH )
130KG (S A ION ASSY)
INS ALLA ION DE AILS
1. READ INS ALLA ION INS RUC IONS HOROUGHLY BEFORE COMMENCING INS ALLA ION OF UNI
2. EXCAVA E FOUNDA IONS USING HE DE AIL AS SHOWN ON PAGE 2 OF HIS DOCUMEN
3. ENSURE O CHECK AND IGH EN ALL FIXINGS USING PRO EC IVE CAPS WHERE NECESSARY
4. BACKFILL FOUNDA IONS WI H CUBIC M CONCRE E ALLOWING O SE FOR 48 HOURS
5. REMOVE ALL ASSEMBLY AIDS BEFORE HE EQUIPMEN IS USED
6. ENSURE AN 'ID' PLA E HAS BEEN FIXED O HE UNI BEFORE LEAVING SI E
4.8
HIS PRODUC CONFORMS WI H BS EN1176- :2008
1 & 3
Date:
Version: A
11/08/17

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STA T STATION
FOUNDATIONS
300 X 300 X 300 DEEP
FOUNDATIONS
750 X 850 X 800 DEEP
FOUNDATIONS
1800 X 750 X 800 DEEP
END STATION
25115.4
2365.12581.8
1498
11603423
2758.8
860
3089.6
30062.3
18.0°
23.0°

PAGE OF 3 4
SU FACING LAYOUT
MIN SPACE
2000 10001000
400024908.74000
1000 2000 1000
4000
24908.7
4000
32908.7
4000
WETPOU A EA
106 SQ MET ES 40mm WETPOU SU FACING
61.6 LINEA MET ES WETPOU EDGING

PAGE OF 4 4
22 G ASS SAVE TILES
(1.5M X 1.0M)

Page of 1 7
3rd Angle
Projection
Date:
Drawn By:
Drawing Number:
Sheet:
Issue Date:
Sign:
Issue:Code:
Low Level 30m Cable Runway Installation/Assembly CBW30
CBW30
CBW30-IN-AY
AK
OF
17
07/06/11
G
06/12/16
AK JG
20/01/17
H
JG
29/03/17
J
JG
17/08/17
K
30m Cable Runway ( imber Posts)
DESCRIP IONPAR NUMBERQ YI EM
30M CABLE RUNWAY IMBER SEFR B0060911
END CROSSRAILFRM 0053212
S RU POS CAPSFRM 0053143
CROSSRAIL WI H WINCH SEFRM 0062114
MOUN ING S A ION ASSYMOUN ING S A ION1
5
YRE END ASSEMBLYYRE ASSEMBLY26
CABLE RUNWAY ROLLEY
No.124017
PENDULUM SEA
No.1245 1018
CABLENo. 1247 210019
M10 X 80 COACH SCREWM10X80CS810
M12 x 170 Hex HeadM12X170HX811
M16 X 50 Hex HeadM16X50HX412
M10 PLAIN WASHERM10SWASH813
32MM 12G WASHERM12WASH-LARGE1614
M16 32MM PLAIN WASHERM16SWASH815
M12 NYLOC NUM12NYLOC
816
M16 NYLOC NUM16NYLOC
417
M10 DONU (YELLOW)M10DONU2418
ENSIONING BARFRM 00988119
30m Cable Runway (Steel Posts)
DESCRIP IONPAR NUMBERQ YI EM
30M CABLE RUNWAY ME AL SEFRM 0062911
END CROSSRAILFRM 0053212
S RU POS CAPSFRM 0053143
CROSSRAIL WI H WINCH SEFRM 0062114
MOUN ING S A ION ASSYMOUN ING S A ION1
5
YRE END ASSEMBLYYRE ASSEMBLY26
CABLE RUNWAY ROLLEY
No.124017
PENDULUM SEA
No.1245 1018
CABLENo. 1247 210019
M10 X 40 HEX HEAD MS ZPM10X40HX810
M12 x 170 Hex HeadM12X170HX811
M16 X 50 Hex HeadM16X50HX412
M10 PLAIN WASHERM10SWASH813
32MM 12G WASHERM12WASH-LARGE1614
M16 32MM PLAIN WASHERM16SWASH815
M12 NYLOC NUM12NYLOC
816
M16 NYLOC NUM16NYLOC
417
M10 DONU (YELLOW)M10DONU2418
ENSIONING BARFRM 00988119

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ASSEMBLY OF POSTS AND STEEL CAPS
3
Insert the 5.2m (Landing Station) & 5.6m ( ake Off Station) posts from the
timber set into the Strut Post Caps (item 3). Secure to post using a M12 X
170 Hex Head as illustrated. hen drill a 6mm pilot hole through lower hole
and insert the M10 x 80 Coach
Screw with washer & Donut. Refer to page 3 for post length locations
NO E: If using steel posts replace the Coach Screw with M10 x 40 Hex
Head Bolts and locate in the pre threaded holes.
ASSEMBLY OF POSTS AND CROSSRA LS
Insert the 4.7m (Landing Station) & 4.95m ( ake Off Station)
posts from the timber set into the Crossrails (item 2 & 4). Drill
a 6mm pilot hole through the two side holes
and insert the M10 x 80 Coach Screw with washer & Donut.
hen, use a M12 X 170 Hex Head through the lower hole.
Refer to page 3 for post length locations
NO E: If using steel posts replace the Coach Screw with
M10 x 40 Hex Head Bolts and locate in the pre threaded
holes.
10
14
18
ASSEMBLY OF RA LS TO STRUT POST CAPS
ake one of the posts with the Strut Post Cap already in place and
attach to the Crossrail wing. he post cap should be fixed to the
outside of the Crossrail wing as illustrated above. Connect using
the supplied M16 x 50 Hex Head Bolt, Washer & M16 Nyloc Nut.
Repeat this procedure for all four posts so that you are left with
two assemblies.
NO E: he M16 x 50 Hex Head Bolts should be tight but still allow
the legs to pivot. he final tightening can be completed once installed.
12
15
11 13 18
10 14 18
111318
13
16
18
2
13
16
18
15
17

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SETTING OUT POINTS & FOUNDATION DETAIL
MOUNTING STATION LANDING STATION
All foundations 750mm x 750mm x 1050mm deep unless othe wise specified
NOTE: If equi ed the suppo t legs fo the end station may be sho tened but the minimum depth in the
g ound must be no less than 1050mm (Ensu e all sho tened posts a e t eated o p imed)
POST B
(5600mm)
POST B
(5600mm)
POST D
(5200mm)
POST D
(5200mm)
POST C
(4700mm)
POST A
(4950mm)
POST A
(4950mm)
POST C
(4700mm)
33000
1663.5 1275
18°
23°
3423
1160 1500
2580
2365
1060
1060 3090
860
2760
RAMP FOUNDATIONS
300 X 300 X 400 DEEP
UPRIGHT FOUNDATION
1800 X 750 X 1050 DEEP UPRIGHT FOUNDATION
1800 X 750 X 1050 DEEP

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MOUNT NG STAT ON FOUNDAT ON DETA L
POST AND RAMP - NSTALLAT ON PROCEDURE
1. Excavate the main holes for the cable runway posts as illustrated on page 3.
2. Erect the post assemblies in the excavated holes on a solid base and use a temporary supports to maintain the
correct position.
3. Check the dimensions and place the concrete around the posts, the top of the concrete should slope away from
the posts slightly.
4. Excavate the holes for the ramp frame, also illustrated above and on page 3.
5. Position the ramp frame into the holes and adjust so that the top of the ramp is 500mm above the finished
surface level.
6. Check the dimensions and place concrete around the posts, the top surface of the concrete should slope
away from the posts slightly.
7. Leave the concrete for a minimum of 24 hours before continuing with the installation of the wire.
SURFACE LEVEL
300 SQ
400550
750 SQ
950100

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5 7
30M CABLE RUNWAY STATION POSITIONS
Fo sloping g ound conditions:
The mounting station should be installed at 250mm highe than the landing station. At the mounting station, f om the finished su facing level to c ossbeam cent e is 3750mm. At the landing station, f om the finished
su facing level to c ossbeam cent e is 3500mm. The slope should be a maximum of 2.5% o 750mm ove 30m.
A mound will need to be const ucted and the landing station to c eate a finished height of 3000mm f om the cable to the top of the mound. If the fall exceeds 2.5% then the
mound height will need to be inc eased.
Fo level g ound conditions:
The landing station should be installed 750mm lowe into the g ound than the mounting station. The su facing to the c ossbeam cent e should be 3750mm at the mounting station and 3000mm at the landing station
NOTE: If equi ed the suppo t legs fo the end station may be sho tened but the minimum depth in the g ound must be no less than 1050mm (Ensu e all sho tened posts a e t eated o p imed)
NOTE:
The key-ring type wire to secure pin at top of suspension
can easily be removed without tools.
Leave it removable that you may install the chain. After
installing the chain, just take a nipper and turn it by 1 0
deg. No one may open it without a tool.
FINISHED SURFACING LEVEL
100
1050
3000
1050
3750
LANDING STATION
MOUNTING STATION
3750
3500
500
8000
MOUND
FINISHED SURFACING LEVEL

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INSTALLATION OF WIRE CABLE & HARDWARE
ASSEMBLY OF TYRE BUFFER AND CABLE
Note: fo the following ope ation, aluminum zip up scaffolding must be used
8. To fit the cable (A), th ead the plain end th ough the End C oss ail (item 2). Fix the cable eye into the Fixed End B acket using a
M20 x 60 Bolt with Nyloc Nut.
DO NOT OVER TIGHTEN THE BOLT AS THIS MAY CAUSE THE END FIXING TO PINCH THE CABLE.
9. Lay the cable (A) in the gene al position in which it will be installed ensu ing no kinks o bends a e fo med.
10. Th ead the Cable Runne (B) onto the cable.
11. Th ead the second Ty e Buffe Assembly (C) onto the cable.
12. Th ead the Cable (A) th ough the C oss ail with Winch (item 4) and onto the Ratchet Assembly, clamp in place using the g ip
fitted to the Ratchet D um.
13. Slacken the locking sc ew on the atchet and pawl and tighten the cable by otating the cable d um with a 20mm diamete
Tommy ba . Any smalle has a tendency to c ease the take up d um when subjected to p essu e. Ensu e the cable is wound
neatly a ound the atchet d um.
14. Attach the Button Seat with the attached chain to the Cable Runne . Check the distance between the seat and cable is at least
2100mm.
15. When the dimensions shown on the side elevation on page 5 a e achieved, lock the pawl in place using the locking sc ew.
NOTE: It will be necessa y to check and adjust the cable tension du ing the fi st few days o weeks of use. This is quite no mal and
is due to the initial st etching of the cable. Once the cable has settled fu the adjustment will not no mally be equi ed, but the
dimensions given in these inst uctions should be checked du ing outine maintenance and any adjustments made as equi ed. The
cable sag, the efo e seat height, is tempe tau e dependent. The maximum and minimum dimensions given apply at a efe ence
tempe atu e of 15°C.
(cont'd on next page)
7
68
2
6
4
4081
MOUNTING STATION
1050
FINISHED SURFACE LEVEL
THE SEAT CLEARANCE MUST
BE SET WITH THE SEAT LOADED
WITH 130KG AS STATED IN EN1176-4
FINISHED SURFACE LEVEL
LANDING STATION
3800
400 MIN
9

Page of
7 7
LEFT:
Detail of single cable
g ip on inside of ty e
RIGHT:
Detail of two cable g ips
on outside of ty e
16. Secu e the Ty e Buffe Assemblies (C) to the Cable using th ee cable g ips (Z) fo each ty e - two on the outside one on the inside of ty e wall nea est main suppo t stations. Note: Cable g ips
a e not to be fitted to ty e wall whe e cable unne impacts. Ensu e that the stop dimensions illust ated on page 6 a e achieved when the Ty e Buffe Assemblies a e fixed in position as
shown below
17. Please ensu e the tensioning ba is left with the
client so they can use it in the futu e when the sag in
the ope becomes too much.
19