Wicksteed YOUNG EXPLORER COOK User manual

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Wicksteed Leisure Ltd, Digby Street, Kettering, Northants NN16 8YJ Tel [phone] Fax [phone]
www.wicksteed.co.uk E [e-mail]
No part of this document may be copied or used without the express written permission of WICKSTEED LEISU E LTD (c) 2014
FFH
SIZE
AGE RANGE
PROD. CODE
TECHNICAL DATA
MINIMUM SPACE REQUIRED
SUPERVISED PLAY
EQUIPMENT TYPE
LARGEST PART
RECOMMENDED
HEAVIEST PART
INSTALLATION DETAILS
1. READ INSTALLATION INSTRUCTIONS THROUGHLY BEFORE COMMENCING INSTALLATION OF UNIT
2. EXCAVATE FOUNDATIONS USING THE DETAIL AS SHOWN ON PAGE 2 OF THIS DOCUMENT
3. ENSURE TO CHECK AND TIGHTEN ALL FIXINGS USING PROTECTIVE CAPS WHERE NECESSARY
4. BACKFILL FOUNDATIONS WITH CUBIC M CONCRETE ALLOWING TO SET FOR 48 HOURS
5. REMOVE ALL ASSEMBLY AIDS BEFORE THE EQUIPMENT IS USED
THIS PRODUCT CONFORMS WITH BS EN1176- :2008
Version:
Date:
YOUNG EXPLORER
COOK
COOK
L:6.2M W:6.2M H:3.8M
1.5M
3-7 YEARS OLD
9.2M X 8.9M
LOW LEVEL
3.0M X 1.1M (RAMP ASEMBLY)
97 Kg (RAMP ASSEMBLY)
0.08
1
A
26/11/14

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CLIMBING WALL
FIREMANS POLE
ROPE CLIMBER
POLY SLIDE
LOG RAMP
POLY SLIDE
LOG BRIDGE
FIREMANS POLE
CLIMBING WALL

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1689.0 1140.0 2115.0
570.0
570.0
952.0
717.0
2096.5
570.0
570.0
1141.5 430.02115.0 1140.0
FOUNDATIONS 400 X 400 X 475 DEEP (75MM HARD STANDING) UNLESS OTHERWISE SPECIFIED
95.0
95.0
570.0
570.0
95.0
952.0
1025.0570.0570.0
2190.0
2190.0
2190.0
2190.0
FOUNDATION
300 X 300 X 600 DEEP
FOUNDATION
300 X 300 X 600 DEEP
FOUNDATION
300 X 300 X 300 DEEP

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WETPOUR LAYOUT
1433.0 1573.2 2589.1 1064.9 1405.7
328.2
1312.5
140.0
1143.4
2138.2
829.9
1185.2
535.6
454.9
1781.2
1120.1
381.4
1288.5
2135.2
1288.5
1288.5 1519.1 3123.1
1896.7
477.51022.9
873.8
748.9
75.2
798.61284.1964.6
1039.8
728.11800.3
1040.0
SCALE 1:55@A4
58.6 SQ METRES WETPOUR SURFACING
1.2 LINEAR METRES WETPOUR EDGING

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RASS SAVER LAYOUT
50 GRASS SAVER TILES
(1.5M X 1.0M)
SCALE 1:55@A4
8500.0
9500.0
1185.0
2213.6
2213.0

Wicksteed Leisure Limited, Digby Street, Kettering, Northamptonshire NN16 8YJ el: 01536 517028 Fax: [phone] http://www.wicksteed.co.uk Email:[e-mail]
No part of this document may be copied or used without the express written permission of WICKSTEED LEISU E LIMITED (c) 2014
3rd Angle
Projection
Date:
Drawn By:
Drawing Number:
Sheet:
Issue Date:
Sign:
Issue:Code:
Low Level Cook Installation/Assembly COOK
COOK
COOK-IN-AY
AK
OF
113
26/11/14
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Parts List
ITEM QTY PART NUMBER DESCRIPTION
1 1 RTB00839 COOK TIMBER SET
2 2 RWK00838 COOK DECK
3 1 RWK00840 TOWER ROO
4 1 RWK00841 COOK LINK BRIDGE
51 RWK00842 DOUBLE DECK
6 1 RWK00843 LOG RAMP
72 RWK00844 COOK 1500 SLIDE
8 2 RMT00845 COOK IREMANS POLE
9 1 RWK00846 PULL UP RAMP
10 1 RMS00848 SHORT RAMP ROPE
Parts List
ITEM QTY PART NUMBER DESCRIPTION
11 1 RMS00849 SUSPENSION RAMP ROPE
12 2 RWK00854 1500 CLIMBING WALL
13 1 RWK00867 TOWER ROO
14 1 RWK00868 TOWER ROO
15 2 RWK00869 COOK IN ILL PANEL
16 4 RMT01017 LUG PLATE GENERIC
17 14 5124-027 Woodland BG
18 16 M10X50CS M10 X 50 COACH SCREW
19 16 M10SWASH M10 PLAIN WASHER
20 16 M10DONUT M10 DONUT (YELLOW)
A
26/11/14
AK
POST 003
POST 002
POST 001
DECK HEIGHT 1.2M
( ROM SUR ACE LEVEL)

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Parts List
DESCRIPTIONPART NUMBERQTYITEM
Woodland BG W.A4202-34811
IXING PLATE3201-23122
M10 x 130 Hex MS ZPM10X130HX43
M10 PLAIN WASHERM10SWASH84
M10 Nyloc Thin Nut MS ZPM10NYLOCT45
M10 DONUT (YELLOW)M10DONUT
86
SECURING GROUND ANCHOR
2
1
3
4
5
6
Utilising the pre-drilled holes on the end of each upright post, secure the ground anchor to each of the upright post supports using the supplied fixings as
detailed below.
INSTALLATION AND REFERENCE HEIGHTS
SUR ACE LEVEL
CONCRETE
HARD STANDING
100.0
300.0
75.0
17

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Parts List
DESCRIPTIONPART NUMBERQTYITEM
M10 X 120 COACH SCREWM10X120CS81
M10 PLAIN WASHERM10SWASH82
M10 DONUT (YELLOW)M10DONUT
83
A
TOWER DECK INSTALLATION
Position the tower upright posts into the foundation holes. Position the deck assemblies between the posts and at the heights illustrated below. Using the
supplied Coach Screws, secure the deck to the upright posts.
INSTALLATION AND REFERENCE HEIGHTS
1500.02100.0 1500.0
1200.01900.0
123

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Parts List
DESCRIPTIONPART NUMBERQTYITEM
M10 x 100 Hex CoachM10X100CS81
M10 X 120 COACH SCREWM10X120CS82
M10 PLAIN WASHERM10SWASH
163
M10 DONUT (GREEN)M10DONUT_GREEN164
FIXED BRIDGE INSTALLATION
Position the fixed bridge assembly between the two tower decks so the bearers are on the insides of the upright posts. Using the supplied Coach Screws,
secure the bridge to the upright posts as detailed below
INSTALLATION AND REFERENCE HEIGHTS
234
1500.0
250.0600.0
134

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Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
LUG PLATE GENERICRMT0101741
50 X 50 X 90 DEG ANGLE BRACKETSSB50509022
300MM LAT GROUND LUGLUG30023
M8 X 100 WASHER HEAD SCREWM8X100WHS44
M10 x 70 Socket Button Head SSM10X70BHSS
85
M10 X 70 COACH BOLTM10X70CB26
M10 x 100 Hex CoachM10X100CS
47
M10 PLAIN WASHERM10SWASH
228
M10 Nyloc Thin Nut MS ZPM10NYLOCT109
M10 DONUT (YELLOW)M10DONUT
1410
B
C
D
E
LOG RAMP INSTALLATION
As detailed below, secure the ramp assembly to the front of the two upright posts up against the deck using the supplied fixings as illustrated. Secure the
ground lug to the bottom half of the ramp and rest in the foundation holes.
2
5
5 8 9 10
8910
4
3
6
8
9
10
As detailed in view C position and secure the Lug Plate 'item 7' to the barrier and to the upright posts using the supplied fixings (use the reference
dimensions on the next page to establish the correct height). As illustrated in detail view D & E, secure the Lug Plates either side of the smaller
upright posts and to the lower part of the ramp utilising the pre-drilled holes.
DETAIL B
DETAIL C
178 10
DETAIL D (use BOM on page 1)
16181920
DETAIL E
1 5 8 9 10

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F
Secure the suspension rope to the Lug Plates using the D-shackle attached to the end of the rope as illustrated in Detail View . Ensure a sellock pin is
fitted to secure the D-shackle
INSTALLATION AND REFERENCE HEIGHTS
LOG RAMP INSTALLATION (CONT'D)
11
DETAIL
1600.0
2350.0
850.0
100.0

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Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
M8 X 70 WASHER HEAD SCREWM8X70WHS
41
M8 X 100 WASHER HEAD SCREWM8X100WHS62
M6X100 SCREWM6X100SCREW403
1500 CLIMBING WALL INSTALLATION
Position the climbing wall assembly up against the upright posts and up against the deck. Secure to the posts using the supplied M8 X 100 Washer Head
Screws (6 x top part of panel) & M6 X 100 Assembly Screws (40, 4 x per timber). Use the 4 x 70mm Washer Head Screws 'Item 1', to secure the panel
down into the deck as illustrated.
INSTALLATION AND REFERENCE HEIGHTS
2350.0
1500.0
2
1
3

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Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
AHR 1500 POLY SLIDEAHR 1500 POLY SLIDE11
380 x 70 x 50 SLIDE BRACKETIMT0123312
Poly Slide Ground AnchorIMT0123413
M8 X 70 WASHER HEAD SCREWM8X70WHS44
M8 X 100 WASHER HEAD SCREWM8X100WHS105
M10 x 30 Hex Head BoltM10X30HX36
M10 x 40 Hex Head MS ZP
M10X40HX27
M10 x 60 Socket Button Head SSM1060BHSS28
M10 x 60 Hex Head MS ZP
M10X60HX29
M10 PLAIN WASHERM10SWASH
1110
M10 Nyloc Thin Nut MS ZPM10NYLOCT211
M10 DONUT (YELLOW)M10DONUT
912
G
H
POLY SLIDE INSTALLATION
Position the slide panel assembly up against the upright posts and up against the deck. Secure to the posts using the supplied M8 X 100 Washer Head
Screws (6 each side). Secure the slide bracket 'item 3' to the slide infill panel as illustrated in Detail View G.
DETAIL G
6
2
8
10 11 12
Secure the slide bracket to the slide as illustrated in Detail View H. With the Poly Slide ground anchor attached, position the lower end into the foundation
hole.
DETAIL H
6
10
12
91012

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Parts List
DESCRIPTIONPART NUMBERQTYITEM
M8 X 70 WASHER HEAD SCREWM8X70WHS21
M8 X 100 WASHER HEAD SCREWM8X100WHS42
300MM CLEAR DOMEIDOME300C
23
J
BUBBLE INFILL INSTALLATION
As illustrated below, position the infill panel in between the two upright posts and resting on the deck. Secure in place to the upright posts and to the deck
using the supplied washer head screws (2 x M8 X 100 each side & 2 x M8 X 70 on the bottom).
INSTALLATION AND REFERENCE HEIGHTS
DETAIL J
2050.0
1200.0
850.0
2
1

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K
FIREMANS POLE INSTALLATION
Using the reference dimensions below, position the iremans Pole steelwork on the insides of the upright posts. With the unit in place, secure to the upright
posts using the supplied fixings as shown in detail view K.
INSTALLATION AND REFERENCE HEIGHTS
DETAIL K
18
19
20
8
1200.01342.4
50.0

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Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
LUG PLATE GENERICRMT0101721
50 X 50 X 90 DEG ANGLE BRACKETSSB505090
22
300MM LAT GROUND LUGLUG300
23
M10 x 60 Socket Button Head SSM1060BHSS24
M10 x 70 Socket Button Head SSM10X70BHSS
65
M10 X 70 COACH BOLTM10X70CB26
M10 x 100 Hex CoachM10X100CS10
7
M10 PLAIN WASHERM10SWASH288
M10 Nyloc Thin Nut MS ZPM10NYLOCT109
M10 DONUT (GREEN)M10DONUT_GREEN2010
L
M
PULL UP RAMP INSTALLATION
As detailed below, secure the ramp assembly to the front of the two upright posts up against the deck using the supplied fixings as illustrated. Secure the
ground lug to the bottom half of the ramp and rest in the foundation holes.
As detailed in view M position the guard rails on the insides of the upright posts using the reference height dimensions on the next page. Secure to the
upright posts using the supplied coach screws.
DETAIL L
3
6
8
9
10
58 9 10
4 8 9 10
DETAIL M
2
7 8 10

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N
PULL UP RAMP INSTALLATION (CONT'D)
Position and secure the Lug Plates 'Item 7' to the guard rail and the lower part of the ramp assembly to the dimensions shown below. As shown in Detail N,
use the provided Button Head Screws to centrally secure the Lugs.
DETAIL N
1
5
8
9
10
1150.0
1200.0
705.0
855.0
210.0
160.0
INSTALLATION AND REFERENCE HEIGHTS

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P
Parts List
DESCRIPTIONPART NUMBERQTYITEM
M10 x 150 Coach ScrewM10X150CS41
M10 PLAIN WASHERM10SWASH42
M10 DONUT (GREEN)M10DONUT43
ROOF INSTALLATION
Position the roof onto the top of the vertical posts so the underside of the roof is touching. As illustrated in detail view P, secure the roof assembly to the
upright posts using the supplied Coach Screws.
INSTALLATION AND REFERENCE HEIGHTS
DETAIL P
123
3075.5
3491.0
3575.5
1500.0
1200.0