Wicksteed YOUNG EXPLORER HILLARY User manual

PAGE OF1 3
Wicksteed Leisure Ltd, Digby Street, Kettering, Northants NN16 8YJ Tel: [phone] Fax: [phone]
www.wicksteed.co.uk E:[email protected]o.uk
No part of this document may be copied or used without the express written permission of WICKSTEED LEISURE LTD (c) 2013
FFH
SIZE
AGE RANGE
PROD. CODE
TECHNICAL DATA
MINIMUM SPACE REQUIRED
SUPERVISED PLAY
EQUIPMENT TYPE
LARGEST PART
RECOMMENDED
HEAVIEST PART
INSTALLATION DETAILS
1. READ INSTALLATION INSTRUCTIONS THROUGHLY BEFORE COMMENCING INSTALLATION OF UNIT
2. EXCAVATE FOUNDATIONS USING THE DETAIL AS SHOWN ON PAGE 2 OF THIS DOCUMENT
3. ENSURE TO CHECK AND TIGHTEN ALL FIXINGS USING PROTECTIVE CAPS WHERE NECESSARY
4. BACKFILL FOUNDATIONS WITH CUBIC M CONCRETE ALLOWING TO SET FOR 48 HOURS
5. REMOVE ALL ASSEMBLY AIDS BEFORE THE EQUIPMENT IS USED
THIS PRODUCT CONFORMS WITH BS EN1176- :2008
Version:
Date:
YOUNG EXPLORER
HILLARY
HILLA
L:11.25 W:4.55 H:2.8
2.2M
6-11 YEARS OLD
14.25M X 8.15M
HIGH LEVEL
2.3M X 2.4M X 0.55M
SLIDE APPROX 39KG
0.08
1
D
13/09/13
& BSEN1176-3:2008

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973.0 1265.0 1015.0 2120.0 1400.0 1400.0 1015.0 2020.0
1015.0
=
=
2135.0
1015.0
=
=
520.01015.02120.02800.01015.01420.2
=
=
FOUNDATIONS 400MM X 400MM X 600MM DEEP UNLESS OTHERWISE SPECIFIED
FOUNDATION
550 X 550 X 600 DEEP
2275.0
2199.0
506.0
1876.0
SLIDE
FIREMANS
POLE
SCRAMBLENET
NET CLIMBER CLIMBING/TRAVERSE WALL
PULLUP
ROPECLIMBER
MINI PLATFORM
TRAPEZE SWINGPARALLEL ROPE
BRIDGE
2135.0
120.0
340.0
435.0
FOUNDATION
550 X 400 X 600 DEEP
2800.0
2710.2 2070.0
2260.0

PAGE OF3 3
13195.0
616.0
2528.0 3984.0
4134.03998.0
90.8 SQ METRES WETPOUR SURFACING
38.0 LINEAR METRES WETPOUR EDGING
71 GRASS SAVER TILES (1.5M X 1.0M)
13500.0
8500.0
4000.0

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Wicksteed Leisure Limited, Digby Street, Kettering, Northamptonshire NN16 8YJ Tel: [phone] Fax: [phone] http://www.wicksteed.co.uk Email:[email protected]
No part of this document may be copied or used without the express written permission of WICKSTEED LEISURE LIMITED (c) 2015
3rd Angle
Projection
Date:
Drawn By:
Drawing Number:
Sheet:
Issue Date:
Sign:
Issue:Code:
High Level
Hillary Installation/Assembly
YE
HILLA
HILLA-IN-AY
AK
OF
19
26/03/12
A
26/03/12
AK
22/01/13
B
AK
C
21/05/13
AK
D
13/03/13
AK
E
16/01/15
AK
Parts List
ITEM QTY PART NUMBER DESCRIPTION
1 1 FRTB01365 HILLARY TIMBER DECK
2 1 FRTB01307 HILLARY SLIDE TIMBER SET
3 1 FRTB01308 FIREMANS POLE TIMBER SET
4 1 FRTB01312 HILLARY TIMBER SET
5 1 FRWK01366 HILLARY BRIDGE
6 8 FRWK01367 BASIC INFILL PANEL
7 1 FRWK01368 HILLARY RAMP CLIMBER
8 1 FRWK01369 HILLARY MINI DECK
9 12 FRWK01370 CLIMBING WALL
10 8 FRWK01371 TRAVERSING WALL
11 4 FRWK01372 MAIN CLIMBING WALL
12 1 FRMS01316 HILLARY ROPE SET
13 1 FRMT01311 1500 STAINLESS STEEL SLIDE
14 1 FRMT01313 HILLARY FIREMANS POLE
15 1 FRMT01363 GROUND ANCHOR YOUNG EXPLORER
16 1 FRMT01393 HILLARY GUARD RAILING
17 1 FRMT01419 ANGLED SLIDE LEG FIXING
18 1 FRMT01420 SLIDE LEG FIXING
19 11 SSB505090 50 X 50 X 90 DEG ANGLE BRACKET
20 10 SSB505090R 50 X 50 X 125 DIA POST BRKT
21 3 LUG300F 300MM FLAT GROUND LUG
Parts List
ITEM QTY PART NUMBER DESCRIPTION
22 116 M8X100WHS M8 X 100 WASHER HEAD SCREW
23 8 M10X25HX M10 x 25 Hex Head Bolt
24 10 M10X50BHSS M10 x 50 Socket Button Head SS
25 10 M10X50CS M10 X 50 COACH SCREW
26 9 M10X65CB M10 x 65 Coach Bolt
27 12 M10X70CS M10 X 70 COACH SCREW
28 3 M10X70CB M10 X 70 COACH BOLT
29 7M10X90CB M10 x 90 Coach Bolt
30 23 M10X120CS M10 X 120 COACH SCREW
31 6 M10X150CS M10 x 150 Coach Screw
32 4 M10X180CS M10 x 180 Coach Screw
33 4 M12X160CB M12 x 160 Coach Bolt MS ZP
34 16 M12X200CB M12 x 200 Coach Bolt
35 4 M12X230CB M12 x 230 Coach Bolt
36 4 M12X240CS M12 X 240 COACH SCREW
37 102 M10SWASH M10 PLAIN WASHER
38 29 M10NYLOC M10 NYLOC HEX NUT MS ZP
39 68 M12WASH 32MM 12G WASHER
40 64 M12NYLOC M12 NYLOC NUT
41 72 PLC480DCAP GREEN POLY CAP 48
42 88 M10DONUT_GREEN M10 DONUT (GREEN)
POST LABELS
(REFER TO HILLARY TIMBER SET FRTB01312)
B
C
D
G
A
F
E
E
S
S
IHR
Q
O
N
P
U
H
I
V
J
L
K
M
T
NOTE: READ INSTRUCTIONS THOROUGHLY BEFORE COMMENCING INSTALLATION OF UNIT
W
V

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2
ATTACH DECK TO UPRIGHT POSTS
With the foundation holes created using sheet HILLA-SPEC, the upright posts can be supported in the
foundation holes to aid attaching the deck. Each deck is supplied pre-assembled with 4 drilled holes
to accomodate the upright posts. Due to weather or timber conditions, the hole may be need to be
eased to allow the upright post to pass through. Also to ease with this part of the installation, remove
the two planks either side of the upright and re-attach once the deck is secured in place.
All upright posts are pre-drilled with a double counterbore hole which will position the deck at the correct
height. With the deck in place over the upright posts, secure using the supplied M12 X 200 Coach Bolt,
Washer & Nyloc.
Use sheet labelled HILLA-SPEC to create the foundation holes
DETAIL VIEW 1
ATTACH SLIDE UNIT
Ensure the deck is secured at the height shown at the bottom of this page. Using the supplied Slide
Timber Set, secure to the upright posts as illustrated in Detail View 2 using the supplied Coach Screws.
NOTE: Ensure the flat section at the end of the timber is in the correct position to accomodate the slide
and secure from the underside of the deck to the vertical slide timbers.
DETAIL VIEW 2
1500.01200.0
SURFACE LEVEL
17
18
233742
Attach the slide leg fixings to the underside of the slide using the supplied Hex Head
Bolts. Feed the stem through the timber post and secure.
31 37 41
20
24
25
37
38
42 27
37
42
39 40 42
33
22

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SECURE ROPE RAMP TO DECK
The ramp climber is supplied pre-assembled. To make this task easier remove the top two planks by unscrewing the fixings
and re-attaching when the unit is secured to the deck. Secure the L-Shaped ground lugs to the bottom of the ramp using
the supplied fixings. Attach post item 'T' to the top of the upright posts using the pre-drilled counterbore holes.
Before connecting the climber to the deck, loosely attach the rope to post item 'T' and to the third plank from the bottom
on the climber. Secure the climber to the deck using the supplied brackets with fixings. Then re-connect the top two planks
35394041
SURFACE LEVEL
1200.0780.0720.0
CONNECT ADJOINING WALL CLIMBER
As illustrated below, use the supplied Coach Screws secure the timber planks to both the previously assembled decks. Due to timber and post conditions the dimensions
given below should be taken as approximate. The climbing wall will have no entrapments so as to conform to BS EN1176
192629373842
240.0235.0
255.0
500.0315.0
633.0
345.0
21 28 37 38 42

PAGE OF4 9
.
ATTACH FIREMANS POLE
Ensure the deck is secured at the height shown below. Secure the posts
from the Firemans Pole Timber Set to the upright deck posts. The machine
round labelled FRTB01307-C is manufactured with a sawn groove to
accomodate the infill timber. Ensure the infill timber is secured in place to
the deck upright post and the side upright post with no entrapments.
14
31 37 41
32
37
41
27
37
42
SURFACE LEVEL
900.01200.0
2600.0
394041
35 39 40 41
SURFACE LEVEL
900.0
1680.0
ATTACH SCRAMBLE NET
Secure the horizontal post from the Hillary Timber Set labelled 'U' to the two upright posts using the supplied Coach bolt. The vertical posts have double counterbore holes
manufactured at the correct reference height as indicated below. With the post secure, attach the net to the post using the supplied fixings as illustrated. Finally secure the
Net Climber to the ground anchor. NOTE: Before adding concrete to the Net Climber foundation, ensure the unit is appropriately tensioned. This can be done
by removing chain links and re-attaching to the ground anchor.
1200.0
720.0
202425373842

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ATTACH BRIDGE TO PLATFORMS
With both deck platforms constructed as detailed on the previous page, set up the bridge assembly to fit between the posts. As illustrated in Detail View 3, secure the
bridge to the deck using the supplied brackets and fixings. The outer brackets are secured to the bridge using the supplied Coach Bolts and to the deck using the
supplied Coach Screws.
DETAIL VIEW 3
31 40 41
900.0900.0600.0 900.01800.0
1550.0
Finally, attach the bridge ropes to the upright posts using the supplied fixings as shown in Detail View 4. The uprights are supplied with pre-drilled double counterbore holes
at the correct reference dimensions as shown below.
DETAIL VIEW 4
SURFACE LEVEL
27
37
42
26
37
38
42
29 37 38 42
19
26373842

PAGE OF6 9
363941
CREATE THE SINGLE TRAPEZE SWING
Secure the top beam from the Hillary Timber Set labelled 'I' to the deck upright post and upright post 'H'.
As detailed, secure this top beam using the supplied Coach Screw with Washer. With the posts in place
secure the Trapeze Ropes to the top beam using a Nyloc and Washer.
39
40
CREATE THE DECK CLIMBING WALL
With post labelled 'R' in the foundation hole secure the sawn timber to the upright posts as illustrated.
NOTE: Ensure the timber is spaced avoiding any entrapments (35-80mm) or min (235mm) as
illustrated below.
SURFACE LEVEL
1655.0
235.0MIN
35.0MIN
2700.0
2170.0
22

PAGE OF7 9
ATTACH THE CLIMBING WALL & NET WALL
Secure the top beam from the Hillary Timber Set labelled 'I' to the deck upright post and upright post 'H'.
Using the same method as page 6, secure this top beam using the supplied Coach Screw with Washer.
Secure the Net Climber to the deck upright post and to the post labelled 'H' making use of the pre-
drilled counterbore holes.
POST I POST H
2775.0
1740.0
600.0
The timber climbing wall is attached to the posts using the supplied Washer Head Screws with the timber planks
laid consecutively. With the planks secured, the climbing holds can be attached in an even layout on the wall
using the supplied M5 x 60 Screws.
22

PAGE OF8 9
ATTACH CENTRAL PLATFORM
As with the main decks the central platform is supplied pre-assembled with 2 x n 150 holes to accomodate the upright posts. To aid in the installation, remove the decking
planks and the side fascia as illustrated. Using the supplied screws, attach the unit to the upright posts using the reference dimensions then re-attach the decking planks
and side fascia. NOTE: Before concreting the upright posts into position, ensure counterbore holes for Parallel Rope are aimed in the correct direction.
900.01200.0
POST S
600.01100.0
ATTACH PARALLEL ROPES
With all the decks constructed positioned as per the layout sheet HILLA-SPEC, the final Parallel Ropes can be secured to the unit. As illustrated below the unit consists of 4 x
longer ropes 'B' and 2 x shorter ropes 'C'. Attach these ropes using the supplied Washers and Nyloc Nuts through the pre-drilled double counterbore hole.
ROPE B
ROPE C
313742
30 37 42

PAGE OF9 9
ATTACH THE BARRIERS
Use the front sheet identify which units have the supplied timber barriers and their approximate position. As detailed below the height from the deck to the top of the barrier
should be between 600mm & 850mm. NOTE: Ensure there are no entrapments either around or near other barriers or items they sit up against. The
600mm > 850mm height will give enough room to manoeuvre the barriers to avoid entrapments.
As detailed use the supplied Coach Screws with Caps to secure the barriers to the upright posts.
BARRIER
SURFACE LEVEL
600>850
FINAL INSTALLATION DETAILS
1. Add concrete around posts ensuring all ropes are appropriately tensioned. The top of the concrete should be 100mm below the finished surface level.
2. Leave the concrete to set for 48 hours.
3. Sand and rough edges or surfaces and treat with preservative if necessary.
4. Check and tighten all fixings and install protective caps once checked.
5. This unit must be maintained inaccordance with our inspection and maintenance schedule and BS1176 part 7.
6. Ensure all company ID badges are secured to the unit
7. Remove all installation aids before first use
30
37
42
ATTACH THE GUARD RAILING
The deck with the Trapeze Swing also features a guard railing. Using the same post as the bridge net (parallel to the Trapeze post) attach and secure the Hillary Guard Rail
to the post using the supplied M10 X 120 Coach Screws to the height as illustrated below.
303742
SURFACE LEVEL
250.0
500.0 MAX
1200.0
581.3
1720.0