Wicksteed Rockerplay Buddy Board User manual

SPECIFICATION
INSTALLATION INSTRUCTIONS
Note
Note
PROD. CODE
SIZE
AGE RANGE
F/ FALL HEIGHT
HEAVIEST PART
TOTAL WEIGHT
Rockerplay
6060-111
1545 x 620 x 530
6 - 16 Years
Max 1000mm
Approx 105Kg
Approx 134Kg
6060-111
Page 1 of 9
1. Read instructions thoroughly before commencing installation of unit.
2. Excavate foundations as shown on the foundation plan.
3. Position and assemble the below ground fixing with spragging irons (see page 2) centrally in
the excavated hole ensuring that it is at the correct height and the top plate is flush with the
finished surface level.
4. Backfill with 0.28 m³concrete (4 parts gravel, 2 parts sand & 1 part cement).
5. Allow concrete to set for a period of 48 hours.
6. Fit the Suspension Unit Assembly/Buddy Board Assembly to the below ground fixing
as shown on page 5.
7. Ensure that all fastenings are fully tightened.
Steel plate to BS EN 10025 S235 & S275
Steel CHS to BS EN 10219 S235, S275 & S355
Steel Bar to 10025 S275 and 10277
Welding to EN ISO 14341:2011
Polyester powder paint to EN 13438:2005
Standard fixings to BS 3692:2001 and
BS 4190:2001
Non-standard fixings are anti-vandal and
corrosion resistant
Ensure all installation aids are removed before first use.
Buddy Board
with Suspsension Unit

6060-111
Page 2 of 9
Foundation Detail
(Care must be taken in abnormal conditions)
Bark Fix
FSL = Finished Surface Level
FSL
FSL
Foundation Detail
(Care must be taken in abnormal conditions)
700
350
700
350
Spragging
Irons
Bark
Concrete
Spragging
Iron
700
350
350
700
400
1000
Concrete
4
2
3
4
600

6060-111
Page 3 of 9
Minimum Space
1545
421
620
Top of Suspension Assembly Plate
R1775
Minimum Space
4650
3550
170

6060-111
Page 4 of 9
Safety Surfacing
Wetpour
14.0 Sq. Metres 40mm Wetpour
13.5 Linear Metres Wetpour Edging
Grass Mats
(1500 x 1000mm)
14 off Total
Safety Tiles
(1000 x 1000mm)
18.0 Sq. Metres
40mm Thickness
16.0 Linear Metres of Tile Edging
R1775
2325
4650
3550
4000
6000
500 2500
5000
2500
4000

6060-111
Page 5 of 9
Fixing Details for Maintenance
Suspension Unit Assembly/Buddy Board Assembly
to Below Ground Fixing
Fixing Details for Maintenance
Frame to Connection Assembly
1
5
7
1.15
1.16
1.17
1.19
1.1
Below Ground Fixing
1.2 1.20
6

6060-111
Page 7 of 9
Fixing Details for Maintenance
Suspension Unit Assembly For clarity Buddy Board
not shown
1.2
1.14
1.18
1.3.2
1.3.14
1.3.16
1.3.15
1.3.5
1.3.7
1.3.6
1.3.7
1.3.9
1.3.10
1.3.8
1.3.4
1.3.13
1.3.11
1.3.1
1.3.8
1.3.10
1.3.4
1.3.13
1.3.12
1.3.3
Loctite

6060-111
Page 6 of 9
Fixing Details for Maintenance
Surface Board to Frame Assembly
(Step 1)
Fixing Details for Maintenance
Surface Board to Frame Assembly
(Step 2)
1.9
1.11
1.4
1.11
1.7
1.11
1.8
1.12
1.13
1.6
1.5
1.11
1.10
1.13
1.12

6060-111
Page 8 of 9
Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
Buddy Board with Susp Unit Assembly
5112-122
11
Frame W.A.
4202-133
11.1
Connection Assembly
4202-771
1
1.2
Suspension Unit Assembly
5114-11011.3
Suspension Unit Plate3201-343
1
1.3.1
U - Plate
3201-344
1
1.3.2
Rubber Suspension Unit - Machined
2911-006
1
1.3.3
End Cap
3292-21421.3.4
Torsion Bar
3069-042
1
1.3.5
Plate
3293-126
1
1.3.6
Spacer2570-00421.3.7
Spacer2570-00521.3.8
Fixing Locator
3756-17821.3.9
DIA 6 x 12 LG SELLOK PIN2223-02121.3.10
M8 x 8 LG CUP POINT GRUB SCREW2171-11131.3.11
M10 x 30 Pent Button Head
2176-13221.3.12
M10 Spring Washer
2212-20321.3.13
M12 x 40 SKT HD CAP SCREW c/w PIN
2171-22861.3.14
M12 EXTRA LARGE PLAIN WASHER2215-51561.3.15
M12 Spring Washer
2212-00261.3.16
End Panel Assy
4202-2242
1.4
Centre Panel3756-016
11.5
Underside Contact Panel
3755-84621.6
M8 x 16 Pent Button Head
2176-151
41.7
M8 x 35 Pent Button Head2176-154
4
1.8
M8 x 45 Pent Btn Head (Cut Down to 40mm)
2176-15521.9
M8 x 45 Pent Button Head
2176-15561.10
M8 Washer
2215-50716
1.11
M8 Safety Fastener
2177-00181.12
M10 Washer
2215-50881.13
M12 x 30 Skt Hd Cap Screw c/w Pin
2171-226
41.14
M12 x 40 LG HEX HD SCREW2175-13741.15
Continued

REV
ECN
SIG.
DATE:
COMPILED
DATE:
6060-111
Page 9 of 9
MC
14/06/17
Parts List
DESCRIPTIONPART NUMBERQTYITEM
M12 Plain Washer
2215-509
4
1.16
M12 NORD LOCK WASHER2212-213
41.17
M12 Spring Washer
2212-00241.18
M12 Binx Nut2191-011
4
1.19
M12 Nut Cap2613-016
4
1.20
BGF for Spring Mechanism
5071-05612
BGF for Spring Mechanism - Bark
5071-05713
460mm Spragging Iron3030-3103
4
M20 x 55 HT HEX HD SCREW2175-181
45
M20 WASHER 2mm THK2215-51246
20mm SPRING WASHER2212-206
47
0
MC
1766
14/06/17
Minor
MC
1
12/07/17

Product:
Date of Issue:
14/06/17
Issue: A
Item Unit Qty Part No. Checked
1 1 Buddy Board assembly 5112-122
2 1 BGF upright 5071-056
3 1 Fixing pack
4
5
6
7Pre-assembled Panels
8 2 End Panels * 3756-017
9 1 Centre Panel * 3756-016
10 2 Underside Contact Panels * 3755-846
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Picked By: Checked By:
COMPILED REV 0
BY: MC ECN No. 1766
DATE 14/06/2017
DATE: 14/06/17 SIGN MC
Order No:
Sheet 1 of 1
DESPATCH LIST
Description
6060-111 Buddy Board (with Suspension Unit)
Total No. of Items
Items marked * to be fitted prior to despatch

Product:
Date of Issue:
14/06/17
Issue: A
Item Unit Qty Part No. Checked
1 2 3030-310
2 4 2175-181
3 4 2215-512
4 4 2212-206
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Picked By: Checked By:
COMPILED REV 01
BY: MC ECN No. 1766 Minor
DATE 14/06/2017 12/07/2017
DATE: 14/06/17 SIGN MC MC
Total No. of Items
Items marked * to be fitted prior to despatch
Order No:
460mm Spragging Iron
M20 x 55 HT Hex Head Bolt
M20 Washer
M20 Spring Washer
Sheet 1 of 1FIXINGS LIST
Description
6060-111 Buddy Board (with Suspension Unit)

Product:
Date of Issue:
14/06/17
Issue: A
Item Unit Qty Part No. Checked
1 1 Buddy Board assembly 5112-122
2 1 BGF upright - Bark 5071-057
3 1 Fixing pack
4
5
6
7Pre-assembled Panels
8 2 End Panels * 3756-017
9 1 Centre Panel * 3756-016
10 2 Underside Contact Panels * 3755-846
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Picked By: Checked By:
COMPILED REV 0
BY: MC ECN No. 1766
DATE 14/06/2017
DATE: 14/06/17 SIGN MC
Order No:
Sheet 1 of 1
DESPATCH LIST
Description
6060-911 Buddy Board (with Susp Unit) - BARK
Total No. of Items
Items marked * to be fitted prior to despatch

Product:
Date of Issue:
14/06/17
Issue: A
Item Unit Qty Part No. Checked
1 1 3030-310
2 4 2175-181
3 4 2215-512
4 4 2212-206
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Picked By: Checked By:
COMPILED REV 01
BY: MC ECN No. 1766 Minor
DATE 14/06/2017 12/07/2017
DATE: 14/06/17 SIGN MC MC
Total No. of Items
Items marked * to be fitted prior to despatch
Order No:
460mm Spragging Iron
M20 x 55 HT Hex Head Bolt
M20 Washer
M20 Spring Washer
Sheet 1 of 1FIXINGS LIST
Description
6060-911 Buddy Board (with Susp Unit) - BARK