Wiedenmann Favorit XP Wiring diagram

Translation of original
Operating Instructions
Grass and Leaf Vacuum
Collector
Favorit XP
329.003
From equipment I.D. No. :
1020329XP05142001
Status :
April 2014
329 99 01

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
2

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
3

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
4
Preface
READ THESE OPERATING INSTRUCTIONS CAREFULLY to familiarise yourself
with the correct way to operate and service your machine, and to
prevent personal injury or damage to the machine.
These operating instructions and the adhesive safety signs on your
machine can also be obtained in other languages
(your dealer can order these for you).
THESE OPERATING INSTRUCTIONS ARE a permanent part of your machine and
should be handed over to the new owner if the machine is sold.
MEASUREMENTS in these operating instructions are given in the metric
system. Only use suitable parts and screws. Different wrenches are
required for metric and inch screws.
THE DESIGNATIONS “RIGHT” AND “LEFT” refer to the forward driving
direction of the mounted equipment.
ENTER THE PRODUCT IDENTIFICATION NUMBERS in the appropriate “Technical
data” or “Product - Identification Number” sections. Please ensure
that all figures are accurately entered. These numbers can be of
invaluable assistance for tracing the machine should it be stolen.
Your dealer also needs these numbers when you order spare parts. We
recommend that you additionally file these identification numbers in
a secure place away from the machine.
BEFORE DELIVERY OF THIS MACHINE, your dealer performed a pre-delivery
inspection to ensure optimal performance.
THIS COLLECTING DEVICE IS EXCLUSIVELY designed for commercial use and
customary use in agriculture and forestry, for maintenance of lawns
and parks and the collection of grass, leaves and paper
("SPECIFIED USE").
Usage for any other purpose beyond this is considered as contrary to
the intended use. The manufacturer accepts no liability for damage
or injury resulting from this improper use. These risks are borne
solely by the user. Compliance with and strict adherence to the
operating, maintenance and repair conditions as specified by the
manufacturer also form essential elements of the intended usage.
FORESEEABLE INCORRECT USE/MISUSE. It is not permitted to use the
attached device to transport persons or things.
THIS MACHINE MUST ONLY BE operated, maintained and repaired by persons
familiar with all its particular characteristics and acquainted with
the relevant safety regulations. The relevant accident prevention
regulations, all other generally recognised safety-related,
occupational medicine and road traffic regulations must be adhered
to. Any modifications carried out to this machine without the
express approval of the manufacturer excludes the manufacturer of
all liability for any resulting damage.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
5
TABLE OF CO N T E N T S Page
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
1.0. Safety measures................................................ 6-15
1.1. Safety Decal............................................ 11-14
1.2. Safety instructions..................................... 15
2.0. Assembly....................................................... 16-18
2.1. General Information..................................... 16
2.2. Installing the fill level display....................... 16
2.3. Fitting the long attachment............................. 17
2.4. Fitting the lighting system............................. 18
3.0. Transport...................................................... 19-21
3.1. General information..................................... 19
3.2. Transporting the grass and leaf vacuum collector........ 20
4.0. Tractor attachments............................................ 21-24
4.1. Attaching material collector to tractor................. 21
4.2. Unscrewing the running gear safety device............... 21
4.3. Support leg............................................. 22
4.4. Converting the hydraulics............................... 22
4.5. Connecting the hydraulics............................... 23
4.6. Cardan shaft adjustment................................. 23
4.7. Ballast................................................. 24
4.8. Attaching suction hose and intake fitting............... 24
5.0. Removal from tractor........................................... 25
5.1. Securing the running gear............................... 25
5.2. Removing the material collector......................... 25
6.0. Before initial operation....................................... 26+27
6.1. Attaching the container flap............................ 26
6.2. Fitting the blower cover................................ 26
6.3. Checking speed and direction of rotation
of tractor power take-off shaft......................... 27
6.4. Testing opening and closing function
of container flap....................................... 27
7.0. Operation...................................................... 28-30
7.1. Driving characteristics................................. 28
7.2. Transport............................................... 28
7.3. Observing switching on sequence......................... 28
7.4. High-level tipping of container......................... 29
7.5. Troubleshooting......................................... 30
8.0. Maintenance.................................................... 31-40
8.1. General information..................................... 31
8.2. Blower wheel............................................ 31
8.3. Hydraulic system........................................ 32
8.4. Safety locking on high-level tipping system............. 33
8.5. Checking plastic parts.................................. 33
8.6. Cleaning the material collector......................... 34
8.7. Threaded bolt for fine adjustment
of the hopper gate...................................... 35
8.8. Wheels.................................................. 35
8.9. V-belt drive............................................ 36
8.10. Lubrication –general information....................... 37+38
8.11. Disassembly / disposal.................................. 39
8.12. Unauthorized conversion and spare part manufacture...... 40
9.0. Equipment...................................................... 41
9.1. Scope of delivery....................................... 41
9.2. Special equipment....................................... 41
10.0. Technical data................................................. 42-47

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
6
1.0. Safety Measures
RECOGNISE WARNING SYMBOLS
This symbol draws your attention to the
safety instructions attached to the
machine or contained in these
operating instructions. It means that
there is a risk of injury.
Follow all recommended safety
instructions as well as the accident
prevention regulations.
FOLLOW THE SAFETY INSTRUCTIONS
Ensure that you carefully read all
safety instructions contained in these
operating instructions as well as all
those attached to the machine. The
warning signs must be kept in good
condition, i.e. readable. Replace
missing or damaged warning signs.
Ensure that new equipment and spare
parts are provided with the
appropriate safety signs. Replacement
warning signs are available from your
dealer.
Familiarise yourself with the operation
of the machine and its control devices
before working with the machine.
Never allow a person without the
appropriate knowledge to operate the
machine.
Keep your machine in good working
order. Unauthorised modifications to
the machine can impair the function,
operational reliability and service life
of the machine.
If you do not understand any part of
these operating instructions and need
assistance, please contact your
dealer.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
7
1.0. Safety Measures
OBSERVE THE ROAD TRAFFIC REGULATIONS
Always observe local road traffic
regulations when using public roads.
WEAR PROTECTIVE CLOTHING
Wear close-fitting clothing and the
appropriate safety equipment for the work
at hand.
Prolonged exposure to loud noise can
result in impairment or loss of hearing.
Wear a suitable hearing protective device
such as earmuffs or earplugs.
A safe operation of the machine requires
the full attention of the operator.
Do not wear radio or music headphones
while operating the machine.
SAFETY AND PROTECTIVE DEVICES
Safety and protective devices must
be kept in proper working order
and be fitted to the relevant
location.
Always disengage the drive sections and
shut off the engine before removing
any of the safety and protective devices.
Keep hands, feet and clothing away
from moving parts.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
8
1.0. Safety Measures
STAY CLEAR OF ROTATING DRIVE SHAFTS
Carelessness in the area of the rotating
drive shafts can result in serious injury or
even death.
Always ensure that all shaft protection
devices are fitted i.a.w. regulations and
that the universal-joint shaft sheath tubing
can turn freely. Wear close-fitting
clothing. Shut off the engine and wait until
all moving parts are at a standstill before
adjusting or cleaning as well as
connecting or disconnecting the PTO–
driven machines.
EXERCISE CAUTION IN THE CASE OF LINE LEAKAGE
Leaking high-pressure fluids can
penetrate the skin and cause serious
injury.
The system must therefore be
depressurised before lines are
disconnected. Ensure that all line
connections are leak-proof before the
pressure builds up again in the system.
It is difficult to see hydraulic oil leaking
from a small opening. For this reason,
use a piece of cardboard when searching
for leaks. Protect the hands and body
from high-pressure fluids.
If any fluid penetrates the skin, this must
be immediately removed by a doctor who
has experience with this kind of injury.
Failure to seek medical attention can lead
to serious infection.
Doctors unfamiliar with this type of injury
should reference a knowledgeable
medical source.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
9
1.0. Safety Measures
USE SAFETY LIGHTS AND
EQUIPMENT
Avoid collisions with other road users.
Slow moving tractors with mounted or
towed equipment, and self-propelled
machines on public roads pose a specific
danger. Frequently check for traffic
coming behind you, especially when
making turns. Ensure safe traffic
conditions by using hand signals or
indicators. Use headlights, hazard
warning lights, indicators and other safety
equipment i.a.w. the respective legal
provisions. Keep safety equipment in
good working order. Replace missing or
damaged parts. A set of safety lights is
available from your dealer.
AVOID HEAT DEVELOPMENT NEAR
PRESSURISED FLUID LINES
A highly flammable mist can form due to
heat development near pressurised fluid
lines. This can result in severe burns. Do
not cause heat development by welding,
soldering or using a welding torch near
pressurised fluid lines or other flammable
materials. Pressurised lines can be
accidentally cut through when heat goes
beyond the immediate flame area.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
10
1.0. Safety Measures
REMOVE PAINT BEFORE WELDING
OR HEATING PARTS
Welding should only be carried out by
persons with a relevant qualifying
certificate i.a.w. EN287.
Avoid the formation of toxic fumes and
dust.
Hazardous fumes can be generated when
paint is heated due to welding, soldering,
or using a welding torch.
All work is to be performed outdoors or in
a well-ventilated area. Dispose of paints
and solvents i.a.w. the appropriate
regulations.
Remove paint before welding or heating
parts:
The dust generated due to the
sandblasting or grinding of parts must
not be inhaled. For this reason, wear
suitable breathing protection.
Where a solvent or paint stripper is
used, it must be rinsed off using water
and soap before carrying out any
welding. Then wait at least 15 minutes
before welding or heating for the fumes
to disperse.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
11
1.0. Safety
1.1. Safety decals
Pictorial safety sings
At several important places of
this machine safety sings are
affixed intendent to signify
potenial danger. The hazard is
identified by a pictorial in a
warning triangle. An adjacent
pictorial provides information
how to avoid personal injury.
These safety sings, their
placement on the nachine and a
brief explanatory text are
shown below.
Operator’ manual
This operator’s manual
containsall important
information necessary for safe
machine operation.
Carefully observe all safety rules to avoid accidents.
Container flap lock
Before approaching the opened
container flap, always engage
the safety locking system.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
12
1.0. Safety
1.1. Safety decals
Container flap opening
When the tractor engine is
running, stay clear of the
swivel area of the container
flap
Maintenance
Before performing maintenance
or repair work, shut off engine
and remove key.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
13
1.0. Safety
1.1. Safety decals
Blower
Never put your hands inside the
blower while the engine is
running.
Never leave the blower running
if the trap is running or the
container is protruding.
Otherwise, people may be
injured by flying objects.
Running gear
The running wheels must be
locked before laying down the
material collector.
Danger of tipping.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
14
1.0. Safety
1.1. Safety decals
Container flap opening
Due to danger of crushing,
never put your hands in danger
areas as long as components are
still moving.
Cleaning flap
Never leave blower running when
cleaning flap is open.
There is a risk of injury from
thrown or flying objects.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
15
1.0. Safety
1.2. Safety instructions
1. Besides the information in these
operating instructions, please also
observe generally applicable safety
and accident-prevention standards!
2. Familiarize yourself with all
equipment and operating elements
and their functions before starting
work. Ensure that all protective
equipment has been properly
installed - it is too late to do this
when you have started work!
3. In the working area, the user is
responsible for the safety of other
persons.
4. During operation on public
highways, the relevant traffic
regulations must be observed.
5. Before moving off, ensure that the
immediate area of the machine is
clear, e.g. no children nearby.
Ensure that your visibility is not
impaired !
6. Keep all persons clear of the
danger zone of the machine!
7. Mount the appliance only when the
motor and the power take-off shaft
have been switched-off.
8. Use only cardan shafts prescribed
for the machine which is being
mounted.
9. Do not exceed the max. authorized
axle load of the tractor.
10. Ensure that the front-axle load is
sufficient as the tractor must remain
steerable.
11. Attaching the suction unit may
influence the driving and operational
characteristics of the tractor. The
vehicle should be operated in a
manner suited to the respective
terrain and ground conditions.
Special care should be taken when
working and turning on a slope.
12. C a u t i o n!
Switch off the power take-off shaft
before evacuating the machine.
R I S K O F B R E A K A G E !
13. Do not remain beneath the
evacuated container without a safety
device
(see point 6.4.).
14. Only connect and disconnect parts
on firm, flat ground. - DANGER OF
TOPPLING!
15. The container must be securely
fastened when being evacuated
(high dumping) as there is an
increased risk of it overturning.
16. Due to danger of toppling,
maintenance work must only be
carried out if parts are connected.
17. Devices placed in open terrain are
subject to danger of toppling from
wind force 3!
18. Switch off the machine and the
tractor motor when performing any
maintenance work.
19. Attach all safety devices before
commissioning the suction unit.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
16
2.0. Assembly
2.1. General Information
For this work, please use your
personal protective equipment
(PSA) such as: gloves, goggles,
ear protectors.
2.2. Installing the fill level display
Secure the position switch (A)
with the flexible arm in the
container at the existing
bores, using two cylinder
screws (B).
Drill a borehole D=11 mm in the
container in upward direction.
Attach rubber bushings (C) to
protect the cables.
Boreholes (G) for connecting
with the terminal box (F) and
buzzer (D).
Attach junction box (F) to the
existing bores.
Attach the buzzer (D) to the
front with two screws (E).
Lay connecting cable (with
plug) along the hydraulic pipes
through the recess and to the
junction box.
Lay all cables to the
junction box (F).
The cabling is in accordance
with the enclosed connecting
diagram 103 85 52.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
17
2.0. Assembly
2.3. Fitting the long attachment
ATTENTION DANGER !
Swing the moving gear back and secure it
against rotating (see section 4.2.)
secure to a crane, hook the round sling
suspension tackle to the upper guide
bar pin.
This will prevent the vacuum collector from
tilting forward.
The lower guide bar pins (A) and the
support (B) must only be removed
when the machine is secured.
On the right-hand side of the
machine, the support is fitted to
the mounting bracket (C) and screwed
on securely.
On the left-hand side of the
machine, screw the mounting bracket
on securely.
Fit the upper guide bar extension
(D).
Fit the longer blower cover (E)
supplied with the long attachment.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
18
2.0. Assembly
2.4. Fitting the lighting system
Insert the electrical cable into the hole (A) on the
hopper gate frame and thread it to the right.
Secure the side lamp (B) with the bracket on the
right-hand side to the hopper gate reinforcement
(C) using the hexagon bolt (D) provided.
Route the two cables in the hopper gate
reinforcement towards the rear.
Route the electrical cable with the 7-pin connector
along the hydraulic lines and towards the front and
fix it in place using cable ties.
Secure the long bracket (E) on the right-hand side
at the rear of the hopper gate reinforcement using
the hexagon bolt (F) provided. Secure the socket
(G) to the bracket and connect the two cables as
shown in the connection diagram.
To secure it at the bottom, drill a hole through the
rear wall of the hopper gate to match the bracket.
Secure the bracket at the bottom of the hopper
gate.
Secure the short bracket (H) on the left-hand side
at the rear to the hopper gate reinforcement using
the hexagon bolt (K) provided.
Screw the lighting carriers to the two brackets.
Connect the connector to the socket.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
19
3.0. Transport
3.1. General Information
ATTENTION DANGER !
The grass and leaf vacuum
collector is secured to a
transport frame for
delivery.
Only use fork lifts, cranes
or hoisting gear with
sufficient lifting capacity.
Never stand under lifted
loads. There is an imminent
danger to life if the load
falls.
Improper transportation and
fitting of the grass and leaf
vacuum collector may:
injury to persons,
damage to property.
Pay special attention to the
direction of approach when
lifting the machine with the
transport frame.
We do not accept any liability
for damage resulting from
improper handling.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
20
3.0. Transport
3.2. Transporting the grass and leaf vacuum collector
CAUTION DANGER:
Caution must be excercised when
cutting through the securing
straps. Risk of injury due to
ends “springing open”.
3.2.1. Transport Using a Forklift
If the grass and leaf vacuum
collector is still secured to
the transport frame:
Insert the forks under the
transport frame (pay
attention to the direction
of approach),
carefully lift the transport
frame,
Unload the grass and leaf
vacuum collector from the
transport device when it is
balanced,
cut through the securing
straps,
Fit the grass and leaf
vacuum collector to the
tractor and lift it from the
transport frame
(see point 4.2.).