Wilbur Curtis Company TP1T User manual

1
Models Included
 •TP1T
 •TP1TT
 •TP1S
 •TP1ST
This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance
should be performed by an authorized Wilbur Curtis Company Service Technician.
 • DONOTimmersetheunitinwateroranyotherliquid
 • Toreducetheriskofreorelectricshock,DONOTopenservicepanels.Therearenouser 
serviceable parts inside.
 • Keephandsandotheritemsawayfromhotareasoftheunitduringoperation.
 • Nevercleanwithscouringpowdersorharshchemicals.
Important Safeguards/Symbols
ServiceManual,1GallonBrewers
Wilbur Curtis Company, inC.
Symbols:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
Installation
This Curtis unit is pre-set and ready to go from the factory.
Factory settings for this unit are:
 •BrewTemperature=200°F
 •WaterBypass=OnLARGE&MEDIUMbrewonly
 •BrewVolume=Settovesselrequirements(specicbasedonmodel).
SystemRequirements:
 •WaterSupply20–90PSI(minimumowrateof1gpm)
 •Electrical:Seeelectricalschematic.
3.Connecttheunittoelectricaloutletwithappropriateamperagerating(seeserialtagonmachine).
4.Oncepowerhasbeensuppliedtotheunit,ipthetoggleswitchtothe‘ON’position(locatedontherearof
theunit),thewatertankwillbegintoll.Whenthewaterlevelinthetankreachestheprobe,theheating
element(s)willturnon.
5.Waterintheheatingtankwillrequireapproximatelyahalfhourbeforereachingoperatingtemperature(factory
settingof200°F).Whereapplicable,turnontheUniversalControlModule(UCM).Whentheunitreaches
operatingtemperature,itwilldisplay“READYTOBREW”.
NSFInternationalrequiresthefollowingwaterconnection:
1. Aquickdisconnectoradditionalcoiledtubing(atleast2xthedepthoftheunit)isrequiredsothatthe
unit can be moved for cleaning.
2. Thisunitmustbeinstalledwithadequatebackowprotectiontocomplywithapplicablefederal,state
and local codes.
3.Waterpipeconnectionsandxturesdirectlyconnectedtoaportablewatersupplyshallbesized,
installedandmaintainedinaccordancewithfederal,state,andlocalcodes.
NOTE:Awaterltrationsystemmustbeusedtohelpmaintaintrouble-freeoperation.Inareaswith
extremelyhardwater,wehighlyrecommendtheuseofaCurtisapprovedwaterlter.Forourfulllineof
lters,pleaselogontowww.wilburcurtis.com.Awaterltrationsystemwillgreatlyprolongthelifeofthe
unit and enhance the quality and taste of the product.
Setup Steps
1.Theunitshouldbelevel(lefttoright-fronttoback),onasecuresurface.
2. Connectthewaterlinetothewaterinletttingontherearoftheunit.Watervolumeowtothemachine
shouldbeconsistent.Usetubingsizedsufcientlytoprovideaminimumowrateofonegallonperminute.
CAUTION: DONOT
connect the unit to
hot water supply.
Theinletvalveisnotratedfor
hot water.
CAUTION: Follow
this setup procedure
beforeattempting
to use this unit. Failure to
followtheseinstructionscan
resultininjuryand/orvoidof
warranty.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 West Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: [phone]
Fax: [phone]
CAUTION:
Equipmentmustbe
installedtocomply
withapplicablefederal,state,
andlocalplumbing/electrical
codes.
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM

2
POUR COFFEE INTO
BASKET
INSERT BREWCONE INTO
RAILS
BREWING INSTRUCTIONS
UseonlycoffeeorwaterintheThermoProdispenser.Donotusetheservertodispenseanyotherbeverage.Preheat-
ingtheserverwithhotwaterisrecommended.Thesingleheadbrewerisshowbelow,thetwinheadbrewerissimilar.
 1. Placeacleanandemptyserveronthedeck.Servershouldbecenteredbelowthebrewconeofthebrewer.
 2. MakesuretheunitisuptobrewingtemperatureandtheLCDscreenreadsREADYTOBREW.
 3. Placealterinthebrewconeandpourinthecorrectmeasureofgroundcoffeeforthebrewvolume.
 4. Slidethebrewconeintothebrewrails.
 5. Selectandpressdesiredbrewbutton(LARGEorSMALL).Theunitwillstartthebrewcycle.
 6. Allowcoffeeinthebrewconetodripoutcompletelybeforeremovingtheinsulatedserver.
WARNING–THERMOPROSERVERSMAYBEHEAVYWHENFILLED.
CAREMUSTBETAKENWHENTRANSPORTINGTOAVOIDDROPPINGORSPILLING.
PRESS THE BREW BUTTON

3
T-Pro Short
Twin
T-Pro Short
Single
IMPORTANT NOTE:
All programming selections are performed with the three center buttons.
The symbols below the buttons are:
Scroll LEFT
SELECTION or ENTER to save new parameter
Scroll RIGHT
Tank Temperature Check
To check the temperature of the water within the heating tank, make sure brewer is on and Ready to Brew is displayed. Press and hold the
button (see illustration, page two) for 5 seconds. The water temperature inside the tank will be displayed.
Control Module Menu Tree
TheowchartdisplaysthesequenceofmenuitemthatcanbeaccessedthroughtheUCM.Variousmenuitemswillimmediatelyexitthepro-
grammingmodewhenselected.Othermenuitems,whenselected,willcontinuetothenextiteminthemenulist.

4
30
21
31
1
2
5
3
4
6
7
8
9
10
35
11
12
13
14
15
16
18
19
20
17
27
24
25
26
27
28
32
33
34
22
23
29
PARTS DIAGRAMS
Twin 1 Gallon Brewer

5
PARTS LIST
TP1T & TP1TT
1
2
3
4
5
6
7
7A
8
9
9A
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
WC-5421
WC-37121*
WC-2977-101K
WC-4212-02*
WC-37122*
WC-37231*
WC-1809
WC-1806*
WC-29050
WC-59022
WC-61612
WC-8559
WC-3417
WC-2402P
WC-847*
WC-102*
WC-8591*
WC-3518
WC-3503
WC-37008*
WC-43067*
WC-62033
WC-5502-01*
WC-37317
WC-37357
WC-4382
WC-522*
WC-43055
WC-37266
WC-1438-101*
WC-934-04*
WC-5231*
WC-5310*
WC-37132*
WC-3765L*
WC-844-101*
GEM-6
COVER,TOP
VALVE,LIQUIDDISPENSINGLEFT120VAC
KIT,SPRAYHEADFITTINGULTEM
NUT,5/8-18JAMULTEM
VALVE,DUMP120V12WRIGHT
KIT,UCM&LABELTPS1T/TP1TT
FAUCET,HOTWATERW/JAMNUT
SEATCUP,FORWC-1809(NOTSHOWN)
SPRAYHEAD,AMBERADVANCEDFLOW
PANEL,FRONTTPS1T
PANEL,FRONTTP1TT
RELAY,SOLIDSTATE40AW/HEATSINK
BREWCONE,ASSYW/SPLASHPOCKETBRNCOFFEE
ELBOW,3/8”FLx3/8”NPTPLATED
VALVE,INLET2GPM
SWITCH,TOGGLE125/250VACRESISTIVE
CAPACITOR,X2
LEG,GLIDE3/8-16STUDSCREW
LEG,3/8-16STUDSCREW(NON-GLIDE)
KIT,HEATINGTANKLID
GASKET,TANKLID
TANK,COMPLETEGEMTSW/ULTEMFTTNGS
KIT,PROBEASSYWATERLEVELW/O-RING&NUT
KIT,STRAIGHTFITTING&BUSHNGGENUSE
KIT,STRAIGHTPLASTICFITTINGANDBUSHING12MM
GUARD,SHOCKHEATINGELEMENT
THERMOSTAT,HILIMITHTRDPST277V40A
GUARD,SHOCKRESETTHERMOSTAT
KIT,FITTINGTANKOVERFLOW
SENSOR,HEATINGTANK
ELEMENT,HEATING2.5KW220V
COMPOUND,SILICONE5OZTUBE
TUBING,SILICONE,5/16”I.D.(1FT.)
KIT,VALVEREPAIRUSEONWC-820WDR,WC-821WDR
KIT,VALVEREPAIRUSEONWC-847
VALVE,BY-PASS120VNON-ADJW/RSTRCTR
FILTER,500/PKG12½x4
ITEM № PART № DESCRIPTION
*RECOMMENDEDPARTSTOSTOCK.

6
22
23
24
1
2
3
4
5
6
7
17
18
19
20
21
8
9
10
11
34
12
13
33
14
15
16
25
26
27
28
32
31
35
30
29
PARTS DIAGRAMS
TP1S & TP1ST

7
PARTS LIST TP1S & TP1ST
1
2
3
4
5
6
7
8
8A
9
9A
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29A
30
31
32
33
34
35
WC-58117
WC-37266
WC-5502-01*
WC-37317
WC-4394
WC-43055
WC-1438-101*
WC-61556
WC-61556-101
WC-43068*
WC-43068-101*
WC-62037
WC-37357
WC-904-04*
WC-522*
WC-844-01*
WC-37122*
WC-2977-101K
WC-8559
WC-37287*
WC-39580
WC-38439
WC-1809
WC-102*
WC-8591*
WC-847*
WC-29050
WC-2402P
WC-3518
WC-3503
WC-61622
WC-61551
WC-3417
WC-3765L*
WC-37132*
WC-5231*
WC-5310*
GEM-6*
COVER,TOP
KIT,FITTINGTANKOVERFLOW
KIT,PROBEASSYWATERLEVELW/O-RING&NUT
KIT,STRAIGHTFITTING&BUSHNGGENUSE
GUARD,SHOCKHEATINGELEMENT
GUARD,SHOCKRESETTHERMOSTAT
SENSOR,HEATINGTANK
COVER,TANK(FORUNITSMADEBEFORE1/2010)
LID,TANKTP1S
GASKET,TANKLID(UNITSMADEBEFORE1/10)
GASKET,TANKLIDRECTANGULARTP1S
TANKCOMPLETETP1S/TP1ST
KIT,STRAIGHTPLASTICFITTINGANDBUSHING12MM
ELEMENT,HEATING1.6KW120VW/JAMNUT
THERMOSTAT,HILIMITHTRDPST277V40A
VALVE,BY-PASS,NON-ADJUSTABLEW/RSTRCTR
KIT,DUMPVALVERIGHT
KIT,SPRAYHEADFITTINGULTEM
RELAY,SOLIDSTATE40AW/HEATSINK
KIT,UCM&OVERLAY2-BATCHTP1S
LABEL,UCMOVERLAY2-BATCH
LABEL,FRONTHOTWATER
FAUCET,HOTWATERW/JAMNUT
SWITCH,TOGGLE125/250VACRESISTIVE
CAPACITOR,X2
VALVE,INLET2GPM
SPRAYHEAD,AMBERADVANCEDFLOW
ELBOW,3/8”FLx3/8”NPTPLATED
LEG,GLIDE3/8-16STUDSCREW
LEG,3/8-16STUDSCREW(NON-GLIDE)
COVER,FRONTSSTP1STTALL
COVER,FRONTSSTP1SSHORT
BREWCONE,ASSYW/SPLASHPOCKETBRNCOFFEE
KIT,VALVEREPAIRUSEONWC-847
KIT,VALVEREPAIRUSEONWC-844WDR/WC-821WDR
COMPOUND,SILICONE5OZTUBE
TUBING,SILICONE,5/16”I.D.
FILTER,500/PKG12½x4
ITEM № PART № DESCRIPTION
*RECOMMENDEDPARTSTOSTOCK.

8
CAUTION
 Donotimmerseserverinwater.
 Donotplaceinserverdishwasher.
 Donotuseharshpowdersorcleanserscontainingchlorine.
Do not use a wire brush or pot scourer to clean inside liner.
Cleaning and Sanitizing Instructions for TLXG01 Server
Thesecleaningandsanitizinginstructionsareonlyaguidelinetobeusedforthecleaningandsanitizing
oftheTLXG01.Yourcurrentin-housecleaningandsanitizingmethodsmaybejustaseffective.
ForcleaningandsanitizingoftheTLXG01,thethreesinkmethodisrecommended.Thismethodconsists
ofasinkofwaterlledwithadetergentandwatersolution,afreshwaterrinse,andasinklledwithan
aqueoussanitizingsolution.ImmersepartsincommercialBarTabs/Sani-Tabssanitizingsolution.Thesolu-
tionmustbewarm(75°F.)Letthepartssoakatleastoneminute.
CLEANING
Regularcleaningofthecoffeebrewerwillmaintainthehighestqualitycoffeeyourequipmentiscapableofproducing.Proper
cleaningisessentialtomaintainafreshandappealinglooktoyourcoffeeservice.Tocleanthecoffeebrewercomponents,prepare
amildsolutionofdetergentandwarmwater.
1. FirstturnoffthebrewerusingtheON/OFFbuttononthefrontcontrolpanel.
2. Wipeallexteriorsurfaceswithadampcloth,removingspillsanddebris.
3. Slidethebrewconeoutandcleanit.Thoroughlywipesprayheadareawithadampcloth.
4. Washthebrewcone.Useasoftbristledbrushforhardtocleanareas.Washbothpartswithadetergentsolutionorputthese
parts through a dishwasher.
CAUTION
Donotuseharshpowdersorcleanserscontainingchlorine.
1. Daily, Rinse the unit after use.
 a. Openunitandemptycontentscompletely.
 b. Rinseunitwithhotwater,thenopenfaucettodrain.
 c. Wipeoutsideofunitwithcleanclothmoistenedwithcleaningsolution.
2. Cleaning and server assembly.
 a. Filltheunitwithcleaningsolution.Withaspongebrush,thoroughlycleaninsideliner.
 b. Rinsetheunitusingafreshwaterrinse.
3. Clean and sanitize the lid assembly.
 a. Removelidfromunitandsubmerseitincleaningsolution,cleaningthoroughly.
 b. Usingthesuppliedbrush,cleaninsidethellingtube.
 c. Rinsewithcleanwater.
 d. Tosanitize,submerseinsanitizingsolutionfor5minutesthenairdrycompletely.
4. Cleaning the faucet and gauge glass.
 a. Unscrewthebonnet/handleassemblyfromthefaucet.
 b. Removegaugeglassfromunitandbrushoutwithcleaningsolution.
 c. Withthefaucetremoved,cleanthesiliconeelbowtting(TanktoFaucetTube).Usethetubebrushsoakedincleaning
  solution,insertedthroughthefaucetshank.
 d. Cleanandrinseparts.
 e. Tosanitize,placeinsanitizingsolutionfor5minutes,removeandairdry.
5. Sanitizing the assembled TLXG01 server.
 a. Fillacleanserverwithsanitizingsolution.Allowtositfor5minutesthendrainthroughthefaucet.
 b. Placebodyassemblyupsidedownonracktothoroughlyairdry.

9
27.875"
(70.8 cm)
36.625"
(93.0 cm)
9.25"
(23.5 cm)
20.750"
(52.7 cm)
20.250"
(51.4 cm)
29.500"
(74.9 cm) 24.625"
(62.5 cm)
16.125"
(41.0 cm)
16.500"
(41.9 cm)
16.625"
(42.2 cm)
ROUGH-IN DRAWING
TP1S & TP1ST
ROUGH-IN DRAWING
TP1T & TP1TT

10
ELECTRICAL SCHEMATIC
TP1T & TP1TT

11
ELECTRICAL SCHEMATIC
TP1S & TP1ST

12
10/11/[email protected] 14475.revE
4/1/1[email protected]_revD
12/9/8 . 10.7 . ECN 10134 revC
1/18/8 . 12.8 . ecn 9443
1/25/07 . 13.7 . ecn 8745
Printed in U.S.A. 10/2012 F-3484 Rev E
WILBUR CURTIS CO., INC.
6913 Acco St., Montebello, CA 90640-5403 USA
Phone: [phone] Fax: [phone]
Technical Support Phone: [phone] (M-F 5:30A - 4:00P PST) E-Mail: [email protected]
Web Site: www.wilburcurtis.com
ProductWarrantyInformation
TheWilburCurtisCompanycertiesthatitsproductsarefreefromdefectsinmaterialandworkmanshipundernormaluse.Thefol-
lowinglimitedwarrantiesandconditionsapply:
3Years,PartsandLabor,fromOriginalDateofPurchaseondigitalcontrolboards.
2 Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,ttingsandtubing.
1Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,ttingsandtubing.
Additionally,theWilburCurtisCompanywarrantsitsGrindingBurrsforForty(40)monthsfromdateofpurchaseor40,000pounds
ofcoffee,whichevercomesrst.StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleaking
orpittingandreplacementpartsarewarrantedforninety(90)daysfromdateofpurchaseorfortheremainderofthelimitedwarranty
periodoftheequipmentinwhichthecomponentisinstalled.
Allin-warrantyservicecallsmusthavepriorauthorization.ForAuthorization,calltheTechnicalSupportDepartmentat1-800-995-
0417.EffectivedateofthispolicyisApril1,2003.
Additionalconditionsmayapply.Gotowww.wilburcurtis.comtoviewthefullproductwarrantyinformation.
CONDITIONS&EXCEPTIONS
Thewarrantycoversoriginalequipmentattimeofpurchaseonly.TheWilburCurtisCompany,Inc.,assumesnoresponsibilityfor
substitutereplacementpartsinstalledonCurtisequipmentthathavenotbeenpurchasedfromthe
WilburCurtisCompany,Inc.TheWilburCurtisCompanywillnotacceptanyresponsibilityifthefollowingconditionsarenotmet.The
warrantydoesnotcoverandisvoidunderthefollowingcircumstances:
 1) Improperoperationofequipment:Theequipmentmustbeusedforitsdesignedandintendedpurposeandfunction.
 2) Improperinstallationofequipment:Thisequipmentmustbeinstalledbyaprofessionaltechnicianandmustcomplywithall
  localelectrical,mechanicalandplumbingcodes.
 3) Impropervoltage:Equipmentmustbeinstalledatthevoltagestatedontheserialplatesuppliedwiththisequipment.
 4) Improperwatersupply:Thisincludes,butisnotlimitedto,excessiveorlowwaterpressure,andinadequateoructuating
  waterowrate.
 5) Adjustmentsandcleaning:Theresettingofsafetythermostatsandcircuitbreakers,programmingandtemperature
  adjustmentsaretheresponsibilityoftheequipmentowner.Theownerisresponsibleforpropercleaningandregular 
  maintenanceofthisequipment.
 6) Damagedintransit:Equipmentdamagedintransitistheresponsibilityofthefreightcompanyandaclaimshouldbe 
  madewiththecarrier.
 7) Abuseorneglect(includingfailuretoperiodicallycleanorremovelimeaccumulations):Manufacturerisnotresponsiblefor
  variationinequipmentoperationduetoexcessivelimeorlocalwaterconditions.Theequipmentmustbemaintainedaccord-
  ingtothemanufacturer’srecommendations.
 8) Replacementofitemssubjecttonormaluseandwear:Thisshallinclude,butisnotlimitedto,lightbulbs,sheardisks,“0”
  rings,gaskets,siliconetube,canisterassemblies,whipperchambersandplates,mixingbowls,agitationassembliesand
whipper propellers.
 9) Repairsand/orReplacementsaresubjecttoourdecisionthattheworkmanshiporpartswerefaultyandthedefectsshowed
  upundernormaluse.Alllaborshallbeperformedduringregularworkinghours.Overtimechargesaretheresponsibilityof
  theowner.Chargesincurredbydelays,waitingtime,oroperatingrestrictionsthathindertheservicetechnician’sabilityto
  performserviceistheresponsibilityoftheowneroftheequipment.Thisincludesinstitutionalandcorrectionalfacilities.
  TheWilburCurtisCompanywillallowupto100miles,roundtrip,perin-warrantyservicecall.
RETURNMERCHANDISEAUTHORIZATION:AllclaimsunderthiswarrantymustbesubmittedtotheWilburCurtisCompany
TechnicalSupportDepartmentpriortoperforminganyrepairworkorreturnofthisequipmenttothefactory.Allreturnedequip-
mentmustberepackagedproperlyintheoriginalcarton.Nounitswillbeacceptediftheyaredamagedintransitduetoimproper
packaging.NOUNITSORPARTSWILLBEACCEPTEDWITHOUTARETURNMERCHANDISEAUTHORIZATION(RMA).RMA
NUMBERMUSTBEMARKEDONTHECARTONORSHIPPINGLABEL.Allin-warrantyservicecallsmustbeperformedbyan
authorizedserviceagent.CalltheWilburCurtisTechnicalSupportDepartmenttondanagentnearyou.
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM