Wilbur Curtis Company CAFE 1DB User manual

1
FIND OUT MORE
ON
THE WEB.
WILBU RCURTIS.COM
WILBUR CURTIS COMPANY, INC.
MODELSINCLUDED
•CAFE 1DB
•CAFE 2DB
•CAFE 3DB
•CAFE AP
•CAFE 2DBS
•CAFE 0PP
ISO9001REGISTERED
C
CAUTION:Please
usethissetup
procedurebeforeattemptingto
usethisbrewer.Failureto
followtheinstructionscan
resultininjuryorthevoidingof
thewarranty.
WARNING: To
avoidscalding,
allowbrewcone
todrainbefore
removing.
SETUP STEPS
1. Placement of brewer should be on a solid,
level counter top, near a 120 VAC outlet
rated at 20 amps.
2. Place an empty glass decanter on the
warmerdeck,underthesprayhead.
3. Insertan empty brewconeintothe brew
rails unit (fig. 1.).
4. Pour water into the pour hole on top of
brewer. When water starts to come from
the brewcone, the tank is full. Stop
pouring.
5. Plug power cord into a 120V electrical
outlet(referenceladderdiagramsonpage3).
6. Allow the brewer to heat up to it’s full temperature, indicated by Ready to Brew light.
This takes about 15 to 25 minutes the first time the coffee brewer
is plugged in. Slight dripping from the brewcone is normal as the
tank heats up. The unit is ready for brewing.
Figure 1. Sprayhead and brewcone rails.
SPRAYHEAD
GUIDE RAILS
BREWING INSTRUCTIONS
1. Pour ground coffee evenly into filter and insert into brewer.
2. Slide brew cone into guide rails (fig. 1.). Place clean decanter
onwarmer plate(use airpotwhen brewing with Café AP).
3.Take another decanter and pour water intothe holeon thetop
cover (fig. 3.). Brewing will take about three minutes.
4. Switch on the warmer plates to keep the coffee at serving
temperature.
Figure 2. Pour ground
coffeeintofilter.
Figure 3. Pour cold
water into pour hole.
NOTE: Youshouldhaveatleasttwodecantersforbrewingcoffee.
Oneforpouringwater,theothertobrewcoffeeinto.Airpotbrewers
willrequireapitcherthatholds74ounces(seefigure3).
NOTE: Duetoevaporation,watermaybelostfromthetankifbreweris
leftonforlongperiodsoftimewithoutmakingcoffee.Whenthisoccurs,
pourinenoughwatertorefilltheheatingtankbeforebrewing.
This appliance is designed for commercial use.Any servicing other than cleaning and
maintenanceshould beperformed by an authorized WilburCurtis servicecenter.
•Do NOT immerse the unit in water or any other liquid
•To reduce the risk of fire or electric shock, do NOTopen top panel. No user ser-
viceable parts inside. Repair should be done only by authorized service personnel.
•Keep hands and other items away from hot parts of unit during operation.
•Never clean with scouring powders or harsh implements.
BREWCONE
FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO
W W W.WILBU RC U RTIS.COM
CAUTION- ThisbrewerisshippedwiththethermostatturnedON.DONOTpluginthepowercord
untiltheheatingtankhasfilledwithwater(seestep4,below);damagetotheheatingelementor
thermostatwillresult.
WILBURCURTISCOMPANY
Montebello,CA90640
SERVICE MANUAL - CAFE POUROVER

PARTS
DIAGRAMS
1
2
3
4
5
5A
6
7
8
8A
9
24
20
21
Item Nº Part Nº Description
1 WC-68101 TOP WARMER ASSY, 120V (CAFÉ 2DB)
1A WC-68103 TOP WARMER ASSY, 220V (CAFÉ 2DB)
2 WC-37135 WARMER ASSY 100W 120V w/PLATE
2B WC- 975 WARMER ASSY, COMPLETE 100W 220V
3** WC-54118 TRAY ASSY POUROVER
4** WC-54121 PAN, POUR CAFE’
5** WC- 517 * THERMOSTAT
5A WC- 735 THERMOSTAT, TEMP CONTROL 120V
6 WC-2962* FITTING, SPRAYHEAD
7 WC-4213 NUT, 5/8-18 JAM BRASS
8** WC-2958* SPRAYHEAD, BROWN
8A** WC-29025 SPRAYHEAD, PURPLE ASF
9 WC-3502 LEG, SCREW BUMPER
10 WC-38099* LABEL, SW PANEL CAFÉ 2DB
10A WC-38113* LABEL, SW PANEL CAFÉ 1DB
10B WC-38114* LABEL, SW PANEL CAFÉ 3DB
10C WC-38127* LABEL, SW PANEL CAFÉ AP
10D WC-39373 LABEL, SW PANEL CAFÉ 2DB (ON/OFF SW)
10E WC-39372 LABEL, SW PANEL CAFÉ 1DB (ON/OFF SW)
10F WC-39374 LABEL, SW PANEL CAFÉ 3DB (ON/OFF SW)
10G WC-39371 LABEL, SW PANEL CAFÉ AP (ON/OFF SW)
10H WC-38413 LABEL, SW PANEL CAFE 2DBS
11** WC- 165 SWITCH, WARMER RED 115V
11A WC- 137 SWITCH, WARMER RED 220V
12 WC- 207 LIGHT, BREW 115V GREEN
12A WC- 208 LIGHT, BREW 250V GREEN
13 WC-3621 CONE, UNIV BREW 7.1” BLK PLASTIC
14** WC-5310 TUBE, 5/16 ID X 1/8 W SILICONE
15 WC-29042 HOSE, VENTILATION HEATING TANK
16 WC-2627 GROMMET, COVER HEATING TANK
17 WC-54125* COVER, TOP HEATING TANK
17A WC-54125-101 COVER, TOP HEATING TANK
18 WC-43062 GASKET, TANK LID
19 WC-54117 TANK, COMPLETE 1450W 120V
19A WC-54145 TANK, COMPLETE 3500W 240V
20 WC- 935* ELEMENT, HEATING 1.45kW 120V
20A WC- 917-04 ELMNT, HEAT1.45kw 120V W/NTS & WSHRS
20B WC- 936* ELEMENT, HEATING 3.5KW 240VAC
20C WC- 922-04 ELEMENT, HEATING 3.5KW 220V
21** WC- 523* THERMOSTAT, MANUAL RESET
21A WC- 521 THERMOSTAT, AUTO RESET
22** WC-29054 TUBE, CAFÉ SPRAYHEAD/SYPHON
23 WC-3645 SPRING, DELIMING CAFE SERIES
24 WC-73106 COVER, BOTTOM
25 WC-68102 COVER ASSY, TOP (CAFÉ 1DB, 3DB, AP)
24
2
14
15
16
17
18
19
*Component Used on Older Units
** Suggested Parts to Stock
10
11
12
13
22
23
NOTE: Items, called out in this illustration, are
specific to Cafe 1DB, Cafe 3DB & Café AP.
All other parts are common.
10H
10A
10D
10B
10E
10C
10F
DELIMINGSPRING Thisspringis
for cleaning lime deposits from
within the siphon tube.
Remove the sprayhead. Insert
spring into the siphon tube.
Twist the spring clockwise as
you push inward. Once past the
bend in the tubing, you can
slide it back an forth to remove hard lime deposits.

ELECTRICALLADDERDIAGRAMS
Brewer Model Café 1DB, 2DB, 2DBS, 3DB & AP (All 120VAC Units)
Table1. MODEL&ELECTRICAL(All120VACUnits)
Brewer Model Café 1DB, 2DB, 3DB & AP (All 208-240VAC Units)
Table2. MODEL&ELECTRICAL(All208-240VACUnits) “ExportOnly”
3
MODEL CIRCUIT VOLTS WATTS
A
MPS HERTZ WIRE PHASE
CAFE0AP10 WC-917 A 120VAC 1450W 12.1A 50/60HZ 2W + G 1-PHASE
CAFE1DB10 WC- 917 A + B 120VAC 1550W 12.9A 50/60HZ 2W + G 1-PHASE
CAFE2DB10 WC- 917 A + B + C 120VAC 1650W 13.8A 50/60HZ 2W + G 1-PHASE
CAFE2DBS10 WC- 917 A + B + C + E 120VAC 1650W 13.8A 50/60HZ 2W + G 1-PHASE
CAFE3DB10
CAFE0PP10
WC- 917
WC- 917
A + B + C + D
A
120VAC
120VAC
1750W
1450W
14.6A
12.1A
50/60HZ
50/60HZ
2W + G
2W + G
1-PHASE
1-PHASE
CAFE1DB20 WC- 933 A + B 120VAC 1250W 10.4A 50/60HZ 2W + G 1-PHASE
CAFE2DB20 WC- 933 A + B + C 120VAC 1350W 11.3A 50/60HZ 2W + G 1-PHASE
CAFE3DB20 WC- 933 A + B + C + D 120VAC 1450W 12.1A 50/60HZ 2W + G 1-PHASE
HEATING
ELEMENT
LD-CAFE-10 rev Q
MODEL HEATING
ELEMENT CIRCUIT VOLTS WATTS AMPS
CAFE0AP30 WC-922 A 208 - 240VAC 2629 - 3500W 12.6 - 14.6A
CAFE1DB30 WC-922 A + B 208 - 240VAC 2704 - 3600W 13.0 - 15.0A
CAFE2DB30 WC-922 A + B + C 208 - 240VAC 2779 - 3700W 13.4 - 15.4A
CAFE3DB30 WC-922 A + B + C + D 208 - 240VAC 2854 - 3800W 13.7 - 15.8A
MODEL AND ELECTRICAL TABLE
D
C
B
2WHT 1
BRN
RED STP
2
BLK 3
1
BLK 213
100W, 120VAC
1
WARMER ELEMENT
2
RED 12
WHT
WHT
WHT
WHT
WARMER SW
120V NEON
BLK 213WHT
WARMER ELEMENT
100W, 120VAC
WARMER ELEMENT
100W, 120VAC
120V NEON
WARMER SW
120V NEON
WARMER SW
BLK
A
WHT #14
YEL BLU #14 12
WHT #14
BLK
HI-LIMIT (220°F)
120/240VAC 25A
SEE TABLE FOR RATING
120V (GREEN) NEON
HEATING TANK
TEMPERATURE
SENSOR
THERMOSTAT,
TEMPERATURE
120/220VAC
HEATING TANK
BREW LIGHT
WHT #14
BLK #14
BLK #14
L1
WHT #14
N
NO NC
COM
WC-735
WHT/YEL
WHT/YEL
BLK #14
200°F SET POINT
E
BLK
125V 15A
WHT
RECEPTACLE
MAX. LOAD 2A
REAR
WARMER
TOP/FRONT
WARMER
BOTTOM
WARMER

Printed in U.S.A. 9/06 F-3215-S Rev H
FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM
9/27/6 . 8.7 . ecn 8539
8/10/6 . 14.9 . ecn 8415
7/31/6 ecn 8390 rev F
5/5/5 ecn 7510 rev E
10/6/04 ecn 7094 Rev D
4
WILBURCURTISCO.,INC.
6913AccoSt.,Montebello,CA90640-5403USA
Phone:[phone] Fax: [phone]
TechnicalSupportPhone:800/995-0417(M-F5:30A-4:00PPST) E-Mail:[email protected]
Web Site:www.wilburcurtis.com
ProductWarrantyInformation
The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited
warrantiesandconditionsapply:
3Years,PartsandLabor,fromOriginalDateofPurchaseondigitalcontrolboards.
2Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,fittingsandtubing.
1Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,fittingsandtubing.
Additionally,theWilburCurtisCompanywarrantsitsGrindingBurrsforForty(40)monthsfromdateofpurchaseor40,000poundsofcoffee,whichever
comesfirst. StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplacementpartsare
warrantedforninety(90)daysfromdateofpurchaseorfortheremainderofthelimitedwarrantyperiodoftheequipmentinwhichthecomponentis
installed.
Allin-warrantyservicecallsmusthavepriorauthorization. ForAuthorization,calltheTechnicalSupportDepartmentat1-800-995-0417. Effectivedate
ofthispolicyisApril1,2003.
Additionalconditionsmayapply. Gotowww.wilburcurtis.comtoviewthefullproductwarrantyinformation.
CONDITIONS&EXCEPTIONS
Thewarrantycoversoriginalequipmentattimeofpurchaseonly.TheWilburCurtisCompany,Inc.,assumesnoresponsibilityforsubstitutereplacement
partsinstalledonCurtisequipmentthathavenotbeenpurchasedfromthe
WilburCurtisCompany,Inc. TheWilburCurtisCompanywillnotacceptanyresponsibilityifthefollowingconditionsarenotmet.Thewarrantydoesnot
coverandisvoidunderthefollowingcircumstances:
1) Improper operation of equipment: Theequipmentmust be usedforits designedandintended purpose andfunction.
2) Improperinstallation of equipment: Thisequipmentmustbeinstalledbyaprofessionaltechnicianandmustcomplywithalllocalelectrical,
mechanicalandplumbingcodes.
3) Impropervoltage: Equipmentmustbeinstalledatthevoltagestatedontheserialplatesuppliedwiththisequipment.
4) Improperwatersupply: Thisincludes,butisnotlimitedto,excessiveorlowwaterpressure,andinadequateorfluctuatingwaterflowrate.
5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the
responsibilityoftheequipmentowner. Theownerisresponsibleforpropercleaningandregularmaintenanceofthisequipment.
6) Damagedin transit: Equipmentdamagedintransitistheresponsibilityofthefreightcompanyandaclaimshouldbemadewiththecarrier.
7) Abuseorneglect(includingfailuretoperiodicallycleanorremovelimeaccumulations): Manufacturerisnotresponsibleforvariationin
equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s
recommendations.
8) Replacement of items subject to normal use and wear: Thisshallinclude,but is notlimitedto,light bulbs, sheardisks,“0”rings, gaskets,
siliconetube,canisterassemblies,whipperchambersandplates,mixingbowls,agitationassembliesandwhipperpropellers.
9) Repairsand/orReplacementsaresubjecttoourdecisionthattheworkmanshiporpartswerefaultyandthedefectsshowedupundernormal
use. Alllaborshallbeperformedduringregularworkinghours.Overtimechargesaretheresponsibilityoftheowner. Chargesincurredbydelays,
waitingtime,oroperatingrestrictionsthathindertheservicetechnician’sabilitytoperformserviceistheresponsibilityoftheowneroftheequip-
ment. This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty
servicecall.
RETURNMERCHANDISEAUTHORIZATION: AllclaimsunderthiswarrantymustbesubmittedtotheWilburCurtisCompanyTechnicalSupport
Departmentpriortoperforminganyrepairwork orreturn of this equipment to the factory. Allreturnedequipmentmustberepackagedproperlyin
theoriginalcarton.Nounitswillbeacceptediftheyaredamagedintransit due to improper packaging. NO UNITS OR PARTS WILLBEAC-
CEPTEDWITHOUTARETURNMERCHANDISEAUTHORIZATION(RMA). RMANUMBER MUSTBEMARKED ONTHECARTONOR
SHIPPINGLABEL. Allin-warrantyservicecallsmustbeperformedbyanauthorizedserviceagent. CalltheWilburCurtisTechnicalSupport
Departmenttofindanagentnearyou.