Wilo IR-Monitor User manual

2 021 408-Ed.03 / 2014-11
Wilo-IR-Monitor
Pioneering for You
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
nl Inbouw- en bedieningsvoorschriften

Fig. 1
Fig. 2

Fig. 3
max. 8 m

1
D EG - Konformitätserklärung
GB EC – Declaration of conformity
F Déclaration de conformité CE
Hiermit erklären wir, dass die Bauarten der Baureihe : IR-Monitor
Herewith, we declare that this product:
Par le présent, nous déclarons que cet agrégat :
in der gelieferten Ausführung folgenden einschlägigen Bestimmungen entspricht:
in its delivered state complies with the following relevant provisions:
est conforme aux dispositions suivants dont il relève:
Elektromagnetische Verträglichkeit - Richtlinie 2004/108/EG
Electromagnetic compatibility - directive
Compatibilité électromagnétique- directive
und entsprechender nationaler Gesetzgebung.
and with the relevant national legislation.
et aux législations nationales les transposant.
Angewendete harmonisierte Normen, insbesondere: EN 61000-6-2
A
pplied harmonized standards, in particular: EN 61000-6-3
Normes harmonisées, notamment:
Bei einer mit uns nicht abgestimmten technischen Änderung der oben genannten Bauarten, verliert diese Erklärung ihre Gültigkeit.
If the above mentioned series are technically modified without our approval, this declaration shall no longer be applicable.
Si les gammes mentionnées ci-dessus sont modifiées sans notre approbation, cette déclaration perdra sa validité.
Dortmund, 08.04.2009
Erwin Prieß
Quality Manager
WILO SE
Nortkirchenstraße 100
44263 Dortmund
Germany
Document: 2104054.1

NL EG-verklaring van overeenstemming
Hiermede verklaren wij dat dit aggregaat in de
geleverde uitvoering voldoet aan de volgende
bepalingen:
Elektromagnetische compatibiliteit 2004/108/EG
Gebruikte geharmoniseerde normen, in het
bijzonder: 1)
I Dichiarazione di conformità CE
Con la presente si dichiara che i presenti prodotti
sono conformi alle seguenti disposizioni e
direttive rilevanti:
Compatibilità elettromagnetica 2004/108/EG
Norme armonizzate applicate, in particolare: 1)
E Declaración de conformidad CE
Por la presente declaramos la conformidad del
producto en su estado de suministro con las
disposiciones pertinentes siguientes:
Directiva sobre compatibilidad electromagnética
2004/108/EG
Normas armonizadas adoptadas, especialmente: 1)
P Declaração de Conformidade CE
Pela presente, declaramos que esta unidade no
seu estado original, está conforme os seguintes
requisitos:
Compatibilidade electromagnética 2004/108/EG
Normas harmonizadas aplicadas, especialmente: 1)
S CE- försäkran
Härmed förklarar vi att denna maskin i levererat
utförande motsvarar följande tillämpliga
bestämmelser:
EG–Elektromagnetisk kompatibilitet – riktlinje
2004/108/EG
Tillämpade harmoniserade normer, i synnerhet: 1)
N EU-Overensstemmelseserklæring
Vi erklærer hermed at denne enheten i utførelse
som levert er i overensstemmelse med følgende
relevante bestemmelser:
EG–EMV–Elektromagnetisk kompatibilitet
2004/108/EG
Anvendte harmoniserte standarder, særlig: 1)
FIN CE-standardinmukaisuusseloste
Ilmoitamme täten, että tämä laite vastaa seuraavia
asiaankuuluvia määräyksiä:
Sähkömagneettinen soveltuvuus 2004/108/EG
Käytetyt yhteensovitetut standardit, erityisesti: 1)
DK EF-overensstemmelseserklæring
Vi erklærer hermed, at denne enhed ved levering
overholder følgende relevante bestemmelser:
Elektromagnetisk kompatibilitet: 2004/108/EG
Anvendte harmoniserede standarder, særligt: 1)
H EK. Azonossági nyilatkozat
Ezennel kijelentjük,hogy az berendezés az
alábbiaknak megfelel:
Elektromágneses zavarás/türés: 2004/108/EG
Felhasznált harmonizált szabványok, különösen: 1)
CZ Prohlášení o shoděEU
Prohlašujeme tímto, že tento agregát v dodaném
provedení odpovídá následujícím příslušným
ustanovením:
Směrnicím EU–EMV 2004/108/EG
Použité harmonizační normy, zejména: 1)
PL Deklaracja Zgodności CE
Niniejszym deklarujemy z pełną
odpowiedzialnosciąże dostarczony wyrób jest
zgdony z następującymi dokumentami:
Odpowiedniość elektromagnetyczna
2004/108/EG
Wyroby sązgodne ze szczegółowymi normami
zharmonizowanymi: 1)
RUS Декларация осоответствии
Европейским нормам
Настоящим документом заявляем, что данный
агрегат вего объеме поставки соответствует
следующим нормативным документам:
Электромагнитная устойчивость 2004/108/EG
Используемые согласованные стандарты и
нормы, вчастности : 1)
GR Δήλωση προσαρμογής της Ε.Ε.
Δηλώνουμε ότι το προϊόν αυτό σ’ αυτή την
κατάσταση παράδοσης ικανοποιεί τις ακόλουθες
διατάξεις :
Ηλεκτρομαγνητική συμβατότητα EG-
2004/108/EG
Εναρμονισμένα χρησιμοποιούμενα πρότυπα,
ιδιαίτερα:1)
TR EC Uygunluk Teyid Belgesi
Bu cihazın teslim edildiği şekliyle aşağıdaki
standartlara uygun olduğunu teyid ederiz:
Elektromanyetik Uyumluluk 2004/108/EG
Kısmen kullanılan standartlar: 1)
1) EN 61000-6-2,
EN 61000-6-3.
Erwin Prieß
Quality Manager
WILO SE
Nortkirchenstraße 100
44263 Dortmund
Germany

13
ENGLISH
1. General Information
1.1 Uses
Circulating pumps for Series TOP-E and TOP-ED
“Monitoring” in heating systems are electronically
set, operated and controlled by the Infra Red
monitor. All technical data can be transferred
between the pumps and the IR monitor and
processed by infra red remote control. It is
therefore the central monitoring unit in a heating
system.
1.2 Technical data
Unit dimensions: 185 x 85 x 34 mm
Display dimensions: 47 x 47 mm
128 x 128 dots
Battery: 2 x 1.5 Volt Round
Cells R6
Shock resistance: max. height of fall 1 m
System of protection: IP 43
Operating temperature: 0 °C to 40 °C
Storage temperature: -20 °C to 70 °C
Permissible relative humidity: ≤95 %
IR bearing angle: 15°
Distance IR Monitor - module: 0.1 ... 8 m
2. Safety
The safety instructions for the connected
pumps must be strictly adhered to at all times.
3. Transport and storage
This apparatus must be protected
against moisture and mechanical damage.
4. Description of product and
accessories
4.1 Description of the IR monitor (Fig. 1)
The IR monitor, which was designed as a service
apparatus, is fitted with a micro processor which
enables it to register, process, and set all operating
modes for the corresponding pumps TOP-E and
TOP-ED. The pump modules are fitted with a
remote control receiver and transmitter (positioned
above the heat sink) for this purpose. By
processing the data it registers, the unit supplies
more information than the modules on the pumps
themselves.
Certain settings on the pump module can be
blocked using the IR monitor. The monitor has
been constructed in such a way that it will also be
compatible with pump modules which will be
developed in the future.
4.2 IR Monitor Technical Equipment
yDisplay: (Fig. 1, pos. ➅). Screen definition:
128 x 128 dots, graphic compatibility, pres-
entation of freely-defined symbols, optional
background illumination (Fig. 1, pos. ➂).
yEnergy supply: 2 x round cells R6 (Fig. 1,
pos. ➇), each 1.5 V or suitable storage
batteries. Once the battery is dead, an
acoustic warning sound will be heard. In
addition, “Battery dead” appears on the
display. In order to save storage battery
capacity, the monitor automatically switches
off after a certain length of time during
which it has not been operated.
yMemory: Non volatile memory for docu-
menting the preset values.
yControlling the direction of rotation: The
following appears on the display: Motor
ON/OFF, direction of rotation left/right, rotary
frequency of the motor 10 ...100 Hz. The
monitor must be placed on the pump
housing (Fig. 2) in order to measure this data.
4.3 Operating the IR Monitor
The IR window (Fig. 1, pos. ➄) is positioned on the
face of the monitor. This window constitutes the
transmitter and receiver surface and must be
directed at the pump with which the display is to
communicate. The bearing angle of the transmitter
and receiver range of the monitor and the pump
module are depicted in Fig. 3 and must be directed
at the selected pump during the location pro-
cedure. Throughout the duration of the com-
munication the monitor's direction of bearing must
be maintained.
By pressing the “ON” button (Fig. 1, pos. ➀) the
Start menu, WILO logo and the address of the
operator will appear on the display (see table II).
The monitor can be switched off using the OFF
button (Fig. 1, pos ➁).
WARNING !

14
ENGLISH
The background lighting on the display can be
switched on and off using the -button (Fig. 1,
pos. ➂).
Information on how to operate the menu can be
called up onto the display by pressing the “I”
button (Fig. 1, pos. ➃).
The menu can be operated using the one hand
operating button (Fig. 1, pos. ➆). The directly
selectable switching panel in the menus appears
inverted. By pressing (clicking) the operating button
the command for the inverted switching panel is
carried out. By turning the operating button by one
point, the inverted switching display moves to other
switching displays on the same menu (turning to
the right moves forward and to the left backwards),
which can then be selected. The appearance of an
arrow at the lower or the upper end of the data
display, signifies that there are further data displays
which can be viewed by turning the operating
button. Using the same button, the data field can
be scrolled upwards. In this case none of the
switching displays appears inverted on the screen.
The structure of the menu is presented in tables I
and II. The 5 main menus: display, operate,
statistics, service and adjust, can be selected in the
fixed order of appearance by turning and pressing
the button. The sub menus can be reached by
clicking the button. The data in the sub menus can
be accessed by clicking on the button. To return to
the main menu, click on “exit”.
Should the connection between the monitor and
the pump module be interrupted, the following
message appears on the display: “IR Communi-
cation fault”. A warning tone will sound at the same
time. In this case, the unit must be re-started.
Should a double pump be controlled by the IR
monitor the IR monitor will identify the double
pump. The menus for double pump mode will then
appear automatically on the display. As long as the
WILO interface has been connected, the PCT
(building management system) function will also be
automatically identified and activated.
4.4 Products delivered
yIR monitor with batteries, protective cassette
and service card,
yInstallation and Operating Instructions.
5. Installation
No specific instructions.
6. Operation
The necessary pump settings with the IR monitor
must be carried out by a trained professional.
Details of how to operate the unit are given in
chapter 4.
7. Maintenance
The switchgear is maintenance-free.
8. Problems, Causes and
Solutions
IR monitor cannot be switched on
yBatteries dead, replace batteries
yBatteries incorrectly inserted,
reinsert observing polarity
IR monitor switches off automatically on a
regular basis
yBatteries dead, replace batteries
yReset time-out time interval
Display contrast too high or too low
yExtreme ambient temperature, reset contrast
Communication faults occur on a regular basis
yMonitor communicates with several pumps
at the same time (LEDs flash), disconnect
and then reconnect
yInterference from another light or distance
between monitor and pump too great,
Reduce distance to pump.

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ENGLISH
1Display
Startgraphics
(Logo, name of operator)
Overview of menus on the IR Monitor
Table I
0 Establishing connection
2Operate 3Statistics 4Service 5Adjust
1.1 Data 2.1 Set value 3.1 Histogram 4.1 Error
diagnosis 5.1 Monitor
1.2 Status 2.1.1 Optimise 3.2 operating
hours 5.2 Language4.2 Error statistics
1.3 Mode 2.2 Setting 3.3 Operating
meter 5.3 PasswordTest Pump4.3
1.4 Error 2.3 Pump 5.4 Software4.4 Test Monit.
2.4 Module
2.5 Auto Night
2.6 0 -10 V
2.7 Key
2.8 Operation
2.9 Master
2.10 Slave
2.11 CFS
Establishing disconnection...
4.5 Direction

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ENGLISH
Table II IR monitor menu structure
The menu images presented here refer to single
pumps (EP). In the menu images for double pumps
(DP) the data for Master and Slave will also be
given.
No. Display Explanation of the Display
“on” fStart menu: WILO logo and operator address.
fCommunication menu fG
0 Comm Establishing connection
Locate pumps f f LEDs of all pumps which have been
located will light up in green. Connection confirmed by a tone.
The number of pumps located will appear on the display.
Should the selected pump not be located, repeat the
aforementioned procedure.
ff: Connection terminated.
ff: Green LED will flash on one of
the pumps.
fThe next pump will flash, select the desired pump.
fff G
Terminate
Next
OK
1Display Feedback value data will appear but cannot be altered.
Entry into the first main menu “Display”
fffG
Data
1.1
1.2
1.3
1.4

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ENGLISH
1.1 ff f
Displays the type of pump and all current operating data
fG
Close
Data
1.2 Displays the selected settings:
Pump: Ready for operation ON/OFF
Module: Set value set on the pump (manual), PCT
over 0 -10 V
Data: Pump runs in regular (Day) or light load mode
(Night)
Key: Adjustments not permissible for operators,
Yes/No
Ext. OFF: Ext. pump OFF, Yes/No (if terminal present)
Error to
be removed: Yes/No
DP: Master: Ready for operation Locked/Enabled
Slave: Ready for operation Locked/Enabled
1.3 Display pump type and set control system:
Pump type: Single / Double (DP)
Control system: ∆p-c, ∆p-v, ∆p-T, n-regulator,
Auto Night: Locked/Enabled (Light load mode)
0 -10 V: Locked/Enabled (Ext. set value, if terminal
present)
DP: Mode: Reserve/Addition
1.4 Error display, Error acknowledgement
No error confirmed
Displays the type of error which has occurred
fffType of error Error
acknowledged
Automatic start
in x Min
Can be reset
in x Min
Reset

18
ENGLISH
2
2.1
2.2
2.3
2.1
Operate Setting the operating parameters
fffG
The set values used to date are displayed.
H/Q diagram with max. characteristic line of the pump and
current operating area in accordance with set control system.
The following set values can be set for different control systems:
∆p-c: set value delivery head [m]
∆p-v: set value delivery head [m]
Regulator: set speed [min-1]
∆p-T: ∆pmin, ∆pmax [m], Tmin, Tmax [°C]
The factory setting can also be called up under control system.
2.1.1 0-point calibration of the pump characteristics are necessary
when starting up the pump for the first time. Power input of the
pump motor with transport capacity Q = 0 m3/h and maximum
speed is measured and used as a reference point.
Optimisation increases the accuracy of measurements but does
not impair the function in any way.
Optimisation also necessary for light load mode.
Close discharge valve!
fCalibration running, wait for several seconds f,
Calibration completed.
2.4
2.5
2.6
2.7
Module: PCT: Adjustment of the set value via the PLR
(pump control processor)/interface converter
manual: Adjustment of the set value at the pump
Auto Night: Enabled: Adjustment if light load mode permissible
Locked: Light load mode blocked
0 -10 V: can only be activated if terminal is present
Enabled: Input for external n-set value (regulator)
Locked: Input blocked
Key: Yes: Adjustment blocked by user
No: Release
fff G
DP: fG
Set Value
OK
Close
Continue

19
ENGLISH
fff G
2.8
2.9
2.10
2.11
Additional settings for double pump
Data: Reserve: set to reserve mode
Addition: setting in addition mode
Master: Enabled: Master ready for operation
Locked: Master blocked
Slave: Enabled: Slave ready for operation
Locked: Slave blocked
CFS: Collect: Error reading for interference DP
Single: Error reading for every pump
3Statistics Histogram and operating hours
Operating hours: Added up between 2 delete commands
DP: Total, Master and Slave hours
Operating meter:
Network On: Number of times pump switched on
Pump kick: Number of short starts due to stoppages
Auto Night: Number of times pump switched on in light
load mode
DP: same for Master and Slave
3.1
3.2
3.3
Load diagram: ∆Q / % of running time,
Gives information concerning how long the pump ran in the
individual delivery capacity areas between the 2 delete
commands.
The sum total of each section gives the total operating time
since the last delete command.
3.1
4Service Service Information
Error diagnosis
4.0
4.1
4.2
4.3
4.4
4.5

20
ENGLISH
4.1 Error: No error / type of error
Error status: acknowledged / not acknowledged
Data prior to error: List of data in the sub menu
Reset: Error is reset
4.2 Lists a maximum of 16 errors in the order in which they occured
Error list: see installation and operation instructions for the
pump.
4.3 Every test is shown in a sub menu:
Impeller/Rotor test: not yet available
Winding: Contact or motor error
Electronics: Self test
External sensors: Self test
PCT: Displays correctly received protocols,
counts down from 60 s to 0 s
CFS contact: Opens the CFS contact for 15 s
Error indicated if test result negative.
4.4 Self test runs automatically.
Test results OK or error reading

21
ENGLISH
4.5 Direction of rotation Direction
Place monitor on pump in
accordance with. Fig. 2
The following are displayed:
Direction of rotation,
Rotary-field frequency,
Motor ON/OFF, nothing
displayed for OFF
5Adjust Basic setting for starting up
Monitor: Contrast: Contrast between writing and background
on display, can be set between 1 (low
contrast) and 15 (greater contrast).
Time Out: Time passed between last operation and
automatic mode. Monitor switch-off, can be
set between 2 and 30 min.
Language: menu languages:
German, English, French, Dutch
5.0
5.1
5.2
5.3
5.4
ffffFrom A to the desired
letter ffff fetc...
until the last box ffff
If the IR Monitor is switched off and then on again, the
password will not reappear (personal code).
Warning! Once a password has been confirmed it cannot be
deleted.
The menu only appears once the correct code has been
entered in the first menu. This protects against unauthorised
alteration of the operator's address.
Entry of the address as above.
Only confirm using if the address entered is correct.
5.3 Password
PasswordYes
—
A —
Yes

22
ENGLISH
5.4 Description of monitor and pump software is set by WILO prior
to delivery. The data shown here is given as an example.
Error indication
The dialogue boxes appear when errors or interference occur.
The following messages appear on the display:
yIR communication failure
This message appears when the connection to the pump is
interrupted for a brief period, usually due to the fact that the
monitor is outside the receiver range.
Maintain direction of bearing.
yFunction not present
yToo many connections
yNo pump selected
yFunction not possible in this mode
yTest running
yPump exchange in operation
yIncorrect password, does not comply with entry
yBattery dead
Subject to technical alterations!

✍

✍

Wilo – International (Subsidiaries)
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4172
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Limerick
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20068PeschieraBorromeo
(Milano)
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050002 Almaty
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05-506Lesznowola
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Portugal
Bombas Wilo-Salmson
-SistemasHidraulicosLda.
4050-040 Porto
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[email protected]
Romania
WILORomanias.r.l.
077040Com.Chiajna
Jud.Ilfov
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Russia
WILO Rus ooo
123592Moscow
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Saudi Arabia
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Riyadh11465
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Serbia and Montenegro
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11000 Beograd
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Slovakia
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83106Bratislava
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Slovenia
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1000 Ljubljana
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South Africa
SalmsonSouthAfrica
2065 Sandton
T [phone]
patrick.hulley@
salmson.co.za
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28806AlcaládeHenares
(Madrid)
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Sweden
WILO NORDIC AB
35033Växjö
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Switzerland
EMBPumpenAG
4310Rheinfelden
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September 2014Furthersubsidiaries,representationandsalesofficesonwww.wilo.com

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