WinAir ECO 1200 User manual

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ENOPERATING MANUAL : Compressor Screw
1 - INDEX
2 - FOREWORD
2-1 Declaration of incorporation ................................................................................................................................ p.5
2-2 Notes on the compressor .................................................................................................................................... p.6
2-3 Intended use........................................................................................................................................................ p.6
2-4 Technical data ..................................................................................................................................................... p.7
2-5 Maintenance and care......................................................................................................................................... p.7
2-6 General information............................................................................................................................................. p.8
2-7 Garantee ............................................................................................................................................................. p.8
3 - SAFETY REGULATIONS
3-1 Identication of safety guidelines ........................................................................................................................ p.9
3-2 General safety instructions.................................................................................................................................. p.9
3-3 Changes and modications to the machine ...................................................................................................... p.10
3-4 Loading / Relocation / Travelling ....................................................................................................................... p.11
3-5 Installation / Starting and Normal ...................................................................................................................... p.12
3-6 Special work / Maintenance .............................................................................................................................. p.14
3-7 Warning of special dangers............................................................................................................................... p.17
4 - CONSTRUCTION AND FUNCTIONAL DESCRIPTION
4-1 Construction ...................................................................................................................................................... p.22
4-2 Installation Scheme........................................................................................................................................... p.23
4-3 Functional Description....................................................................................................................................... p.24
4-4 Wiring Diagram.................................................................................................................................................. p.25
5- TRANSPORT AND INSTALLATION
5-1 Transport ........................................................................................................................................................... p.27
5-1-1 Loading into the vehicle ............................................................................................................................. p.27
5-1-2 Loading onto the platform .......................................................................................................................... p.27
5-2 Installation on site.............................................................................................................................................. p.28
6- PREPARATING THE COMPRESSOR FOR OPERATION
6-1 Checking oil levels............................................................................................................................................. p.29
6-2 Battery............................................................................................................................................................... p.29
6-3 Filling up the fuel tank ....................................................................................................................................... p.30

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EN OPERATING MANUAL : Compressor Screw
7- PUTTING THE COMPRESSOR INTO OPERATION
7-1 Initial operation.................................................................................................................................................. p.31
7-2 Start-up.............................................................................................................................................................. p.31
7-3 Shut-Down......................................................................................................................................................... p.33
7-4 Setting the operating pressure .......................................................................................................................... p.33
7-5 Regulating procedure........................................................................................................................................ p.34
7-5-1 Regulating procedure for SC 800 / SC 1200 / ECO 800 / ECO 1200........................................................ p.34
7-5-2 Regulating procedure for SC 1900 / SC 2200 ........................................................................................... p.35
8- FUELS
8-1 Recommended lubricant for compressor .......................................................................................................... p.37
8-2 Recommended engine oil.................................................................................................................................. p.37
8-3 Tool lubricants ................................................................................................................................................... p.37
8-4 Fuel ................................................................................................................................................................... p.37
9- MAINTENANCE
9-1 Compressor maintenance / Maintenance schedule .......................................................................................... p.39
9-2 Maintenance Operations ................................................................................................................................... p.40
9-2-1 Compressor Air Filter ................................................................................................................................. p.40
9-2-2 Compressor Oil Filter ................................................................................................................................. p.40
9-2-3 Oil Cooler ................................................................................................................................................... p.40
9-2-4 Draining Oil Circuit ..................................................................................................................................... p.40
9-2-5 Separator Cartbridge replacement............................................................................................................. p.41
9-2-6 Belts ........................................................................................................................................................... p.42
9-2-7 Long term shutdown - garaging ................................................................................................................. p.43
10- TROUBLESHOOTING

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ENOPERATING MANUAL : Compressor Screw
2 - FOREWORD
2-1 Déclaration d’incorporation
We declare under our sole responsibility that the partly completed machinery is in compliance with the following
standards and standardized documents:
■EU directive 2006-42-CE / machine safety
■EU directive 2014-30-UE : electromagnetic compatibility (EMC)
■EU directive 2014-35-UE : low voltage
And in compliance with regulation:
■2004 / 108 CE
■2006 / 95 CE
BRAND
TYPE
SERIAL NUMBER
PRODUCTION YEAR
This partly completed machinery will be declared in conformity once it is assembled with other partly completed
machinery or machinery for the intended use under the responsibility of prime contractors.
Jonage, on . . . . / . . / . .
Winair s.a.r.l - 2, rue Louis Renault 69330 JONAGE - France
Téléphone : [phone] - Télécopie : [phone]
[e-mail] - www.winair-compressor.com
SAS au capital de 9000€ - Siret : 411 520 703 00025 - APE2813Z

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EN OPERATING MANUAL : Compressor Screw
2-2 Notes on the compressor
WINAIR screw compressors are the result of many
years of research and development. These prerequisites
combined with high quality standards guarantee the
manufacture of screw compressors providing a long
service life, high reliability and cost-e󰀨ective operation.
It stands to reason that all requirements concerning
environmental protection are met.
2-3 Intended use
The machine / unit has been constructed in accordance
with state-of-the-art technology and the recognized
safety regulations.
Nevertheless, the operator or third parties may be
exposed to risk to life and limb in the course of the use
of the compressor (e.g. through ying pieces of building
material, swirling dirt or dust particles, electric current
or thermal impairment, vibration, noise or mechanical
hazard), and the machine or other tangible assets may be
impaired, for reasons that could not have been avoided
through preventive constructional safety measures.
Hazards occur particularly, when:
■the compressor is not used for its intended purpose
■ the compressor is not operated by trained personnel
■ unauthorized changes or modications are carried
out on the compressor
■ you are not wearing the required protective clothing
■ you do not comply with the safety instructions
■ you do not observe the information in the operating
instructions.
For this reason every person involved in the operation,
maintenance and repair of the compressor must read and
observe the operation manual and the safety regulations.
This is to be conrmed by signature as required.
Furthermore, the following naturally apply:
■ the relevant accident prevention regulations
■ generally recognized safety and tra󰀩c regulations
■ particular national regulations
The compressor is designed for providing compressed
air:
■ for operating compressed-air appliances
■ for conveying bulk material
■ for sandblasting and paint-spraying operations
■ for cleaning machines and shuttering material
■ for blow-cleaning drilled holes
Any other use, or any additional use, for example as
respiratory air, is regarded as not being for the originally
intended purpose.
The manufacturer / supplier accepts no liability for any
resulting damage. The risk is assumed by the user alone.
The compressor may only be used in a technically perfect
condition, for its intended purpose, with appropriate
awareness of safety regulations and hazards, subject to
compliance with the operating manual.
In particular, faults representing safety hazards are to be
corrected at once.

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ENOPERATING MANUAL : Compressor Screw
2-4 Technical data
2-5 Maintenance and care
Care and maintenance are all-important if the screw
compressor is to meet the demands placed upon it.
Compliance with the prescribed maintenance intervals
and careful execution of care and maintenance work
are therefore essential, especially under di󰀩cult working
conditions.
Service
In case of faults, or should you require spare parts for the
chassis-mounted compressor, please contact your local
WINAIR agent.
In case of damage, the trained technical sta󰀨 will
guarantee a fast, expert repair using WINAIR spare
parts.
Original WINAIR spare parts are manufactured according
to the state of the art and guarantee continued reliable
operation.
In case of questions or orders for spare parts, please give
us the compressor type, compressor number as given
on the identication plate and the year of production as
given on the oil cooler.
If you give us this data you can be sure that you will be
given the correct information or sent the spare parts you
require.
Model Mass Flow Operating
Pressure
Engine
HONDA
Engine
Output Speed Range Electric start
Oil l
Engine
Fuel tank
Capacity
Oil tank
capacity Weight Size L x l x H
Sound
level
LwA(2)
L/mn bar réf. kW/CV trs/min litres litres litres kg
ECO 800 HDM 800 6/7 GX 270 6.3/9 2500 to 3500 - 1.1 5.3 4 69 820 x 560 x 610 97
ECO 800 HDE 800 6/7 GX 270 6.3/9 2500 to 3500 Yes 1.1 5.3 4 79 820 x 560 x 610 97
ECO 1200 HDM 1200 7/8 GX 390 8.7/13 2400 to 3500 - 1.1 6.1 4 80 820 x 560 x 610 97
ECO 1200 HDE 1200 7/8 GX 390 8.7/13 2400 to 3500 Yes 1.1 6.1 4 90 820 x 560 x 610 97
SC 800 HDM 800 6/7 GX 270 6.3/9 2500 to 3500 - 1.1 5.3 4 79 820 x 560 x 610 97
SC 800 HDE 800 6/7 GX 270 6.3/9 2500 to 3500 Yes 1.1 5.3 4 89 820 x 560 x 610 97
SC 1200 HDM 1200 7/8 GX 390 8.7/13 2400 to 3500 - 1.1 6.1 4 100 820 x 560 x 610 97
SC 1200 HDE 1200 7/8 GX 390 8.7/13 2400 to 3500 Yes 1.1 6.1 4 110 820 x 560 x 610 97
SC 1900 HDE 1900 7/8 GX 630 15.5/20 2200 to 3600 Yes 1.9 20 4 145 890 x 635 x 670 97
SC 2200 HDE 2200 7/8 GX 690 16.5/22 Yes 1.9 20 4 145 890 x 635 x 670 97
PLATINE SC 800 HDE 800 6/7 GX 270 6.3/9 2500 to 3500 Yes 1.1 5.3 4 59 740 x 540 x 530 97
PLATINE SC 1200 HDE 1200 7/8 GX 390 8.7/13 2500 to 3500 Yes 1.1 6.1 4 65 740 x 540 x 530 97
PLATINE SC 1900 HDE 1900 7/8 GX 630 15.5/20 2200 to 3600 Yes 1.9 22 4 110 750 x 560 x 560 98
PLATINE SC 2200 HDE 2200 7/8 GX 690 16.5/22 2200 to 3500 Yes 1.9 22 4 110 750 x 560 x 560 98

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EN OPERATING MANUAL : Compressor Screw
Warranty claims will not be accepted in the case of:
■ operating errors
■incorrect maintenance
■ wrong auxiliary materials
■ use of spare parts other than WINAIR original spare
parts
■ changes to the unit
The warranty and liability conditions of the general terms
and conditions of WINAIR will not be extended by the
notes above.
Any unauthorized change to the compressor unit /
station, or the installation of components not accepted
by the manufacturer (e.g. ne separator) will result in
the withdrawal of the CE mark. As a consequence, the
manufacturer will not accept any liability or warranty
claim.
Safety regulations
Technical changes
In the course of technical development, we reserve the
right to modify the units without further notice.
The safety regulations in chapter 3 of
the operating Instructions have to be
strictly observed
2-6 General Information
This operating manual is to help you to get to know the
compressor and to use it for its intended applications.
It contains important information about how to operate
the compressor safely, coste󰀨ectively and with due care.
Compliance with the instructions in this manual will help
to avoid danger, reduce repair costs and downtime, and
increase the reliability and service life of the compressor.
This operating manual is to be supplemented by
instructions concerning current national regulations for
accident prevention and environmental protection. It
must always be available at the site of the compressor.
The operating manual is to be read and used by all
persons in charge ot work with the compressor, for
example, operation, including setting up, correcting
faults during operation, disposal of waste products from
production, care, disposal of process materials, upkeep
(maintenance, inspection, repair) and transport.
Besides the operating instructions and the current
regulations applicable in the user’s country and at the
sites of operation concerning accident prevention, the
recognized technical rules for safe and proper working
are also to be complied with.
2-7 Guarantee
Only operate this compressor with exact knowledge of
and in compliance with these instructions.
WINAIR cannot be held responsible for the safe
operation of the machine / unit if it is used in a manner,
which does not correspond to the intended use, or for
other applications, which are not mentioned in these
instructions.

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ENOPERATING MANUAL : Compressor Screw
3-1 Identication of safety guidelines
WINAIR is not liable for any damage or injury resulting
from the non-observance of these safety instruc- tions
or negligence of the usual care and attention required
during handling, operation, maintenance or repair, even
if this is not explicitly mentioned in these operating
instructions.
If any of the regulations contained in these instructions -
especially with regard to safety - does not correspond to
the local legal provisions, the stricter of both shall prevail.
These safety regulations are general and valid for
various types of machines and equipment. It is therefore
possible that some information may not apply to the
unit(s) described in these instructions.
Passages marked with this sign indicate a possible
danger to machines or part of machines.
Passages marked with this sign provide technical
information on an optimal cost e󰀨ective use of the
machine.
Passages marked with this sign
indicate a possible danger to persons.
Important
Notes
3-2 General safety instructions
Organizational measures
The operating instructions must always be at hand at the
place of operation of the machine.
In addition to the operating instructions, all other generally
applicable legal and other mandatory regulations relevant
to accident prevention and environmental protection
must be adhered to and passed on to others.
These compulsory regulations may also deal with the
handling of hazardous materials or the issuing / wearing
of personal protective equipment, or tra󰀩c regulations.
Instructions, including supervisory responsibility and
duty of notication for taking into account of special in-
plant factors, for example regarding work organization,
sequences of operations, personnel as signed to certain
tasks, are to be added to the operating instructions.
The personnel entrusted with working on the machine
must have read the operating instructions and in
particular the chapter on safety regulations before
starting work. Reading the instructions after work has be
gun is too late. This applies especially to persons working
only occasionally on the machine, e.g. for setting up or
maintenance.
Safety and danger-conscious working by the personnel
in compliance with the operating manual should be
checked at least occasionally.
For safety reasons, long hair must be tied back or
otherwise secured, garments must be close-tting and
no jewellery - such as rings - may be worn.
Injury may result from being caught up in the machinery
or from rings catching on moving parts. As necessary
or as required by regulations, personal protective
equipment should be used.
3 - SAFETY REGULATIONS

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EN OPERATING MANUAL : Compressor Screw
Observe all safety and warning notices attached to the
machine / unit.
See to it that safety instructions and warnings attached to
the machine are always complete and perfectly legible.
In the case of safety-relevant changes to the machine
/ unit or its operating behaviour, stop the machine /
unit immediately and report the fault to the responsible
department / person.
Spare parts have to comply with the technical
requirements specied by the manufacturer. This can
always be ensured by using original spare parts.
Hydraulic hoses have to be changed within stipulated
and periodic intervals, even if no safety-relevant faults
have been detected.
Adhere to prescribed intervals or those specied in the
operating instructions for routine checks and inspections.
For the execution of maintenance work, tools and
workshop equipment adapted to the task on hand are
absolutely indispensable.
The personnel must be made familiar with the location
and operation of re extinguishers.
Observe all re-warning and re-ghting procedures.
Limit values (pressures, time settings, etc.) have to be
permanently identied.
Selection and qualication of personnel; basic
responsibilities
Work on / with the machine / unit may be carried out
by reliable personnel only. Statutory minimum age limits
must be observed.
Employ only trained or instructed personnel and clearly
set out the individual responsibilities of the personnel for
operation, set-up, maintenance and repair.
Ensure that only authorized personnel work on or with
the machine.
Dene the machine operator’s responsibilities giving
the operator the authority to refuse instructions by third
persons that are contrary to safety regulations.
Do not allow persons to be trained or in structed or
persons taking part in a general training course to work
on or with the machine / unit without being permanently
supervised by an experienced person.
Work on the electrical equipment of the machine /
unit must be carried out only by a skilled electrician
in accordance with electrical engineering rules and
regulations.
Work on system elements, e.g. pressurized components,
may only be carried out by personnel with special
knowledge and experience of hydraulics.
3-3 Changes and modications to the
machine
Do not make any changes, modications or attachments
to the machine / unit, which could a󰀨ect safety, without
the supplier’s prior permission. This also applies to the
installation and the setting of safety equipment and
safety valves as well as for welding on structural and
pressurized parts. Unauthorized changes to the machine
are not permitted for safety reasons.
Original parts were especially designed for this machine.
We would like to point out that we have not approved
and will not approve parts and special accessories which
have not been supplied by us. The installation and / or
use of such products can therefore a󰀨ect the active and
/ or passive safety.
The manufacturer is not liable for dam age resulting
from the use of nonoriginal part’s or special accessories.
This applies also to the installation and setting of safety
equipment and valves as well as to welding on structural
or pressurized parts.
mportant
The general type approval becomes invalid in the
case of modications or changes, which change
or infringe upon the external geometry and the
admissible axle data.
Note