Windsor Sweeper RRB 360 User manual

English 3
Français 20
Español 38
RRB 360
5.962-788.0 2015942 01/08

2

English 3
Only trained and authorized persons shall
be permitted to operate a powered unit.
Operators of powered units shall be quali-
fied as to visual, auditory, physical, and
mental ability to operate the equipment
safely according to the following points.
– Personnelwhohavenotbeentrainedto
operate powered units may operate a
unit for the purposes of training only,
and only under the direct supervision of
the trainer. This training should be con-
ducted in an area away from other
units, obstacles, and pedestrians.
– The operator training program should
include the user’s policies for the site
where the trainee will operate the unit,
the operating conditions for that loca-
tion,andthespecific unit thetraineewill
operate. The training program shall be
presented to all new operators regard-
less of previous experience.
The training program shall inform the train-
ee that:
A The primary responsibility of the opera-
tor is to use the unit safely following the
instructions given in the training pro-
gram.
B Unsafe or improper operation of a pow-
ered unit can result in: death or serious
injury to the operator orothers; damage
to the powered unit or other property.
The training program shall emphasize safe
and proper operation to avoid injury to the
operator and others and prevent property
damage, and shall cover the following ar-
eas:
A Fundamentals of the powered unit(s)
the trainee will operate, including:
(1) characteristics of the powered
unit(s), including varations between the
units in the workplace;
(2) similarities and differences from au-
tomobiles;
(3) significance of nameplate data,
warnings,andinstructionsaffixedtothe
unit;
(4) operating instructions and warnings
inthe operatingmanualfortheunit, and
instructions for inspection and mainte-
nance to be performed by the operator;
(5) type of motive power and its charac-
teristics;
(6) method of steering;
(7) braking method and characteristics;
(8) visibility, forward and reverse;
(9) stability characteristics with and
without load, with and without attach-
ments;
(10) controls-location, function, method
of operation, identification of symbols;
(11) battery charging;
(12) guards and protective devices for
the specific type of unit;
(13) other characteristics of the specific
unit;
B Operatingenvironment anditseffecton
unit operation, including:
(1) floor or ground conditions including
temporary conditions;
(2) ramps and inclines;
(3) battery charging facilities;
(4) narrow aisles, doorways, overhead
wires and piping, and other areas of lim-
ited clearance;
(5) areas where the unit may be operat-
ed near other powered units, other ve-
hicles, or pedestrians;
(6) operation near edge of dock or edge
of improved surface;
(7) other special operating conditions
and hazards which may be encoun-
tered.
C Operation of the powered unit, includ-
ing:
(1) proper preshift inspection and ap-
proved method for removing from ser-
vice a unit which is in need repair;
(2) parking and shutdown procedures;
(3) other special operating conditions
for the specific application.
D Operating safety rules and practices,
including:
(1) provisions of the section „OPERAT-
ING SAFETY RULES AND PRACTIC-
ES“ in this document.
(2) other rules, regulations, or practices
specified by the employer at the loca-
tion where the unit will be used.
E Operational training practice, including:
(1) if feasible, practice in the operation
of a powered unit shall be conducted in
an area separate from other workplace
activities and personnel:
(2) training practice shall be conducted
under the supervision of the trainer;
(3) training practice shall include the ac-
tual operation or simulated perfor-
mance of all operating tasks such as
maneuvering, traveling, stopping, start-
ing, and other activities under the con-
ditions which will be encountered in the
use of the unit.
A During training, performance and oral
and/or written tests shall be given by
the employer to measure the skill and
knowledge of the operator in meeting
the requirements of the Standard. Em-
ployers may delegate such testing to
others but shall remain responsible for
the testing. Appropriate records shall
be kept.
B Operators shall be retrained when new
equipment is introduced, existing
equipment is modified, operating condi-
tions change, or an operator’s perfor-
mance ins unstatisfactory.
C The user shall be responsible for en-
forcing the safe use of the powered unit
according to the provisons of this man-
ual.
NOTE: Information on operator training is
available from such sources as powered
unit manufacturers, government agencies
dealing with employee safety, trade or-
gaizations of users of powered units, public
and private organizations, and safety con-
sultants.
– Safe operation is in the responsibility of
the operator.
– The operator shall develop safe work-
ing habits and also be aware of hazard-
ous conditions in order to protect
himself, other personnel, the unit, and
other material.
– The operator shall be familiar with the
operation and function of all controls
and instruments before undertaking to
operate the unit.
– Before operating the unit, operators
shall have read and be familiar with the
operator’s manual for the particular unit
being operated and they shall also
abide by the safety rules and practices
in the following paragraphs.
– Before operating any unit, the operator
shall be familiar with unusual operating
conditionswhichmay require additional
safety precautions or special operating
instructions.
Before starting to operate the unit:
A be in operating position;
B place directional controls in neutral;
C turn switch to ON position.
– Do not start or operate the unit, any of
its functions or attachments, from any
place other than from the designated
operator’s position.
– Keep hands and feet inside the opera-
tor’s designated area.
Understand unit limitationsandoperate the
unit in a safe manner so as not to cause in-
juryto personnel.Safeguardpedestriansat
all times.
A Do not drive a unit up to anyone stand-
ing in front of an object.
B Ensure that personnel stand clear of
rearswingareabeforeconducting turns
and maneuvers.
C Exercise particular care at cross aisles,
doorways, and other locations where
pedestrians may step into the path of
travel of the unit.
– Do not permit passengers to ride on
powered units unless a safe place to
ride has been provided by the manufac-
turer.
– A powered unit is attended when the
operator is less than 25 ft (7.6 m) from
the unit, which remains in his view.
Operator Qualifications
Operator Training
Testing, Retraining, and Enforce-
ment
OPERATING SAFETY RULES
AND PRACTICES
Operator Responsibility
General

4 English
– A powered unit is unattended when the
operator is more than 25 ft (7.6 m) from
the unit, which remains in his view, or
whenever the operator leaves the unit
and it is not in his view.
Before leaving the operator’s position:
A bring the unit to a complete stop;
B place the directional controls in neutral;
C apply the parking brake;
In addition, when leaving the unit unattend-
ed:
A stop the engine or turn off the controls;
B if the unit must be on an incline, block
the wheels.
– Maintain a safe distance from the edge
of ramps, platforms, and other similar
working surfaces.
– When powered units are driven on and
offhighwaytrucksortrailers,thebrakes
on the highway trucks or trailers shall
be applied and wheel chocks or other
positive mechanical means shall be
used to prevent unintentional move-
ment of highway trucks and trailers.
– When powered units are driven on and
off semitrailers that are not coupled to a
tractor, supports may be needed to pre-
vent upending or corner dipping.
– Care shall be taken not to contact over-
headinstallations such as lights, wiring,
pipes, sprinkler systems, etc.
– Report all accidents involving person-
nel, building structures, and equipment
to the supervisor or as directed.
– Do not add to, or modify the unit.
– Do not block access to fire aisles, stair-
ways or fire equipment.
– Observe all traffic regulations including
authorized plant speed limits. Under
normal traffic conditions, keep to the
right. Maintain a safe distance, based
on speed of travel, from the unit ahead;
keep the unit under control all times.
– Yieldtherightofwaytopedestriansand
emergency vehicles such as ambulanc-
es and fire trucks.
– Donotpassanotherunittraveling in the
same direction at intersections, blind
spots, or at other dangerous locations.
– Slow down and sound the audible warn-
ing device(s) at cross aisles and other
locations where vision is obstructed.
– Cross railroad tracks at an angle wher-
ever possible. Do not park closer than 6
ft (1800 mm) to the nearest rail of a rail-
road track.
– Keep a clear view of the path of travel
and observe for other traffic, personnel,
and safe clearances.
– Ascend or descend grades slowly, and
with caution. Avoid turning, if possible,
and use extreme caution on grades,
ramps, or inclines; normally travel
straight up and down.
– Under all travel conditions, operate the
unit at a speed that will permit it to be
brought to a stop in a safe manner.
– Make starts, stops, turns, or direction
reversals in a smooth manner so as not
shift load and/or overturn the unit.
– Do not indulge in stunt driving or horse-
play.
– Slow down for wet and slippery floors.
– Before driving over a dockboard or
bridge plate, be sure that it is properly
secured. Drive carefully and slowly
across the dockboard or bridge plate,
and never exceed its rated capacity.
– Do not drive units onto any elevator un-
less specially authorized to do so. Do
not exceed the capacity of the elevator.
Approach elevators slowly, and then
enter squarely after the elevator car is
properly leveled. Once on the elevator,
neutralize the controls, shut off power,
and set brakes. It is advisable that all
other presonnel leave the elevator be-
fore the unit is allowed to enter or leave.
– When negotiating turns, reduce speed
to a safe level consistent with the oper-
ating environment. Make the turns
smoothly.
Theoperationofacounterbalanced,center
control, high lift unit with a sit-down, nonel-
evating operator requires special safety
considerations, as follows:
A An unit may tip over if an operator fails
to slow down to a safe speed before
making turns. Indications that an unit is
being driven at an excessive speed dur-
ing turning maneuvers include:
(1) tire skidding;
(2) unit side sway;
(3) wheel lift; and
(4) the need to grip the steering wheel
tightly to keep from sliding out of the
seat.
B The likelihood of lateral tipover is in-
creased under any of the following con-
ditions, or combinations of them:
(1)brakingoracceleratingsharplywhile
turning;
(2) traveling on an uneven surface;
(3) traveling at excessive speed.
C Tipping forward can occur and its likeli-
hood is increased under the following
condition: hard braking while traveling
forward.
D The operator should stay with the unit if
it falls off a loading dock or ramp. The
operator should hold on firmly and lean
away from the point of impact.
E Where the environment presents a se-
vere hazard, or there are other unusual
operating conditions, the user may
need to establish different and/or addi-
tional safety precautions and special
operating instructions appropriate for
the conditions.
At the beginning of each shift and before
operating the unit, check its conditon, giv-
ing special attention to the following:
A condition of tires
B if pneumatic tires, check inflation pres-
sures
C warning and safety devices
D lights
E battery
F controls
G chains and cables
H limit switches
I steering mechanism
J additional items or special equipment
as specified by the user and/or manu-
facturer
If the unit is found to be in need of repair or
in any way unsafe, or contributes to an un-
safe condition, the matter shall be reported
immediately to the user’s designated au-
thority, and the unit shall not be operated
until it has been restored to safe operating
condition.
– If during operation the unit becomes un-
safe in any way, the matter shall be re-
ported immediately to the user’s
designated authority, and the unit shall
not be operated until it has been re-
stored to safe operating condition.
– Do not make repairs or adjustments un-
less specifically authorized to do so.
– Do not use open flames when checking
electrolyte level in storage batteries.
– Operationof the unit maybe hazardous
if maintenance is neglected or repairs,
rebuilds, or adjustments are not per-
formed in accordance with the manu-
facturer’s design criteria. Therefore,
maintenance facilities (on or off pre-
mises), trained personnel, and detailed
procedures shall be provided.
– Parts manuals and maintenance manu-
als may be obtained from the unit man-
ufacturer.
– In unusual cases not covered by the
manuals referred above, consult the
unit manufacturer.
Maintenance and inspection of the unit
shall be performed in conformance with the
following practices:
A a schedules planned maintenance, lu-
brication, and inspection system shall
be followed; consult the manufacturer’s
recommendations;
B only trained and authorized personnel
shall be permitted to maintain, repair,
adjust, and inspect the unit, and in ac-
cordance with manufacturer’s specifi-
cations.
When lifting units for repair or inspection,
units shall be lifted in a safe, secure, stable
manner. Removal of components such as
counterweights or uprights will change the
center of gravity and may create an unsta-
ble condition.
Before starting inspection and repair of the
unit:
A raise drive wheels free of floor or dis-
connect battery and use chocks or oth-
er positive unit positioning devices;
Traveling
Operator care of the unit
MAINTENANCE AND RE-
BUILD PRACTICES

English 5
B block chassis before working on them;
C disconnect battery before working on
the electrical system;
D the charger connector shall be plugged
only into the battery connector and nev-
er into the unit connector.
Operation of the unit to check performance
shall be conducted in an authorized area
where safe clearance exists.
A Before starting to operate the unit:
(1) be in operating position;
(2) place directional controls in neutral;
(3) turn switch to ON position;
(4) check function of steering, warning
devices, and breaks;
B Before leaving the unit:
(1) stop unit;
(2) place directional controls in neutral;
(3) stop the engine or turn off power;
(4) turn off the control circuit;
(5) if the unit must be left on an incline,
block the wheels.
– Avoid fire hazards and have fire protec-
tion equipment present in the work ar-
ea. Do not use any open flame to check
the level or to check for leakage of any
fluid, especially battery electrolyte. Do
not use open pans of fuel or flammable
cleaning fluids for cleaning parts.
– Properly ventilate work area, vent ex-
haust fumes, and keep shop clean and
dry.
– Brakes, steering mechanisms, control
mechanisms, warning devices, articu-
lating axle stops, and frame members
shall be carefully and regularly inspect-
ed and maintanined in safe operating
condition.
– Any unit not in safe operating condition
shall be removed from service.
–Precautions. Repairs shall not be
made in Class I, Class II, and Class III
locations.
Repairs to the electrical system of bat-
tery-powered units shall be performed
only after the battery has been discon-
nected.
–Operating Temperature. Where tem-
perature of any part of the unit is found
to be in excess of its normal operating
temperature and creates a hazardous
condition, the unit shall be removed
from service and shall not be returned
to service until the cause for such over-
heating has been eliminated.
–Fire Prevention. The unit shall be kept
ina clean condition andreasonablyfree
of lint, excess oil, and grease. Noncom-
bustible agents are preferred for clean-
ing the unit. Flammable liquids [those
having flash points at or above 100°F
(37,8°C)] are not allowed. Precautions
regarding toxicity, ventilation, and fire
hazard shall be appropriate for the
agent or solvent used.
– Nameplate Visibility: The unit type des-
ignations as shown on the nameplate
and the type markers shall not be cov-
ered over with paint so that their identi-
fication information is obscured.
– The unit shall not be used in classified
areas.
– This section shall apply to batteries
used in electric units. The two types of
batteries commonly used are lead and
nickel-iron. They contain corrosive
chemical solutions, either acid or alkali,
and, therefore , present a chemical haz-
ard. While being charged, they give off
hydrogen and oxygen, which, in certain
concentrates, are explosive.
Battery-charging installations shall be lo-
cated in areas designated for that purpose;
such areas shall be kept free of extraneous
combustible materials. Facilities shall be
provided for the following:
A Flushing spilled electrolyte;
B Fire protection;
C Protecting charging apparatus from
damage by trucks; and
D Adequate ventilation for dispersal of
fumes from gasing batteries.
Where on-board chargers are used, charg-
ing shall be accomplished at locations des-
ignated for that purpose, taking into
account the electrical requirements of the
charger and facilities for fire protection.
Exception: Flushing faclilties shall not be
required if charging is accomplished with-
out removing the battery from the vehicle.
– Where handling acid concentrates
greater than 50 percent acid (above
1.400 specific gravity), an eye-wash
fountain shall be provided.
– A conveyor, overhead hoist, or equiva-
lent material handling equipment shall
be provided for handling batteries.
– Chain hoists shall be equipped with
load-cabin containers. Where a hand
hoist is used, uncovered battries shall
be covered with a sheet of plywood or
other nonconducting material to pre-
vent the hand chain from shorting on
cell connectors or terminals. A properly
insulated spreader bar shall be used
with any overhead hoist.
– Reinstalled or new batteries shall meet
or exceed the battery type marked on
the unit. Reinstalled batteries shall be
positioned properly and secured in the
unit.
– A carboy tilter or siphon shall be provid-
edwhereacid in carboys is used. When
diluting concentrated sulfuric acid to
make up electrolyte, the acid ALWAYS
shall be added to the water - not the re-
verse. Battery maintenance personnel
shall wear protective clothing such as
eye protection, long sleeves, and
gloves.
Exception: Removal and replacement
of batteries shall not require the use of
protective clothing.
– Electrical installations shall be in accor-
dancewithNFPA70,NationalElectrical
Code, and any local ordinances.
– Trained and authorized personnel shall
change or charge batteries.
– Units shall be positoned properly and
brakes shall be applied before attempt-
ing to change or charge batteries.
– Where charging batteries, the vent
caps shall be kept in place to avoid
electrolyte spray. Careshallbetaken to
ensure that vent caps are functioning.
The battery (or compartment cover(s)
shall be open to dissipate heat and gas.
– Smoking shall be prohibited in the
charging area.
– Precautions shall be taken to prevent
open flames, sparks, or electric arcs in
battery-charging areas.
– Tools and other metallic objects shall
be kept away from the tops of uncov-
ered batteries.
FIRE SAFETY STANDARD
Maintenance
Changing and Charging Storage
Batteries

6 English
Please read and comply with
these instructions prior to the
initial operation of your appliance. Retain
these operating instructions for future refer-
ence or for subsequent possessors.
Before first start-up it is definitely neces-
sary to read the safety indications Nr.
5.956-250!
Safety instructions 6
Function 6
Proper use 7
Environmental protection 7
Operating and Functional Elements 8
Before Startup 10
Start up 11
Operation 11
Shutdown 13
Maintenance and care 13
Accessories 16
Troubleshooting 17
Technical specifications 18
Your sales outlet should be informed about
any transit damage noted when unpacking
the product.
– Warning and information plates on the
machine provide important directions
for safe operation.
– In addition to the information contained
in the operating instructions, all statuto-
ry safety and accident prevention regu-
lations must be observed.
Danger
Risk of injury!
Danger of tipping if gradient is too high.
–The gradient in the direction of travel
should not exceed 12%.
Danger of tipping when driving round
bends at high speed.
–Drive slowly when cornering.
Danger of tipping on unstable ground.
–Only use the machine on sound surfac-
es.
Danger of tipping with excessive sideways
tilt.
–The gradient perpendicular to the direc-
tion of travel should not exceed 12%.
– It is important to follow all safety instruc-
tions, rules and regulations applicable
for driving motor vehicles.
– The operator must use the appliance
properly. He must consider the local
conditions and must pay attention to
thirdparties,inparticularchildren,when
working with the appliance.
– The appliance may only be used by per-
sons who have been instructed in han-
dling the appliance or have proven
qualification and expertise in operating
the appliance or have been explicitly
assigned the task of handling the appli-
ance.
– The appliance must not be operated by
children, young persons or persons
who have not been instructed accord-
ingly.
– It is strictly prohibited to take co-pas-
sengers.
– Ride-onappliancesmayonlybe started
after the operator has occupied the driv-
er's seat.
ÎPlease remove the key, when not in
use, to avoid unauthorised use of the
appliance.
ÎNever leave the machine unattended
so long as the engine is running. The
operator may leave the appliance only
when the engine has come to a stand-
still, the appliance has been protected
against accidental movement, and the
key has been removed.
Note
Warranty claims will be entertained only if
you use batteries and chargers recom-
mended by Windsor.
– Always follow the instructions of the
battery manufacturer and the charger
manufacturer. Please follow the statu-
tory requirements for handling and dis-
posing batteries.
– Never leave the batteries in a dis-
charged state; recharge them as soon
as possible.
– Alwayskeepthe batteries clean anddry
to avoid battery drain. Protect the bat-
teries and avoid contact with impurities
such as metal dust.
– Do not place tools or similar items on
the battery. Risk of short-circuit and ex-
plosion.
– Donotworkwithopenflames,generate
sparks or smoke in the vicinity of a bat-
teryorabatterychargingroom. Danger
of explosion.
– Do not touch hot parts of the machine
such as the drive motor (risk of burns).
– Be careful while handling battery acid.
Follow the respective safety instruc-
tions!
– Used batteries are to be disposed of
properly.
Danger
To avoid risks, all repairs and replacement
of spare parts may only be carried out by
authorized customer service personnel.
– Only use accessories and spare parts
which have been approved by the man-
ufacturer. The exclusive use of original
accessories and original spare parts
ensures that the appliance can be oper-
ated safely and troublefree.
– At the end of the operating instructions
you will find a selected list of spare
parts that are often required.
Danger
indicates an immediate threat of danger.
Failure to observe the instruction may re-
sult in death or serious injuries.
몇Warning
indicates a possibly dangerous situation.
Failure to observe the instruction may re-
sult in light injuries or damage to property.
Note
indicates useful tips and important informa-
tion.
The sweeper operates using the overthrow
principle.
– The side brushes (3) clean the corners
and edges of the surface, moving dirt
and debris into the path of the roller
brush.
– The rotating roller brush (4) moves the
dirt and debris directly into the waste
container (5).
Contents
Safety instructions
General notes
Drive mode
Battery-operated machines
PROPOSITION 65
WARNING
Battery posts, terminals, and related ac-
cessories contain lead and lead com-
pounds, chemicals known to the State of
California to cause cancer and reproduc-
tive harm. Batteries also contain other
chemicals known to the State of Califor-
nia to cause cancer. Wash hands after
handling.
Accessories and Spare Parts
Symbols on the appliance
Pleasedo not sweep away
any burning substances
such as cigarettes, match
sticks or similar objects.
Risk of being squeezed or
hurt at the belts, side-
brushes, containers, ma-
chine cover.
Symbols in the operating instruc-
tions
Function

English 7
– The dust raised in the container is sep-
arated by the dust filter (2) and the fil-
tered clean air is drawn off by the
suction fan (1).
Usethis appliance only asdirected in these
operating instructions.
ÎThe machine with working equipment
must be checked to ensure that it is in
proper working order and is operating
safely prior to use. Otherwise, the appli-
ance must not be used.
– This sweeper has been designed to
sweep dirt and debris from indoor as
well as outdoor surfaces.
– The machine is not suitable for being
driven on public roads.
– The machine is not suitable for vacuum-
ing dust which endangers health.
– The machine may not be modified.
– Never vacuum up explosive liquids,
combustible gases or undiluted acids
andsolvents. This includespetrol, paint
thinner or heating oil which can gener-
ate explosive fumes or mixtures upon
contact with the suction air. Acetone,
undiluted acids and solvents must also
be avoided as they can harm the mate-
rials on the machine.
– Do not sweep/vacuum up any burning
or glowing objects.
– The machine is only suitable for use on
the types of surfaces specified in the
operating instructions.
– The machine may only be operated on
the surfaces approved by the company
or its authorized representatives.
– Themachinemaynot be used or stored
in hazardous areas. It is not allowed to
use the appliance in hazardous loca-
tions.
– The following applies in general: Keep
highly-flammable substances away
from the appliance (danger of explo-
sion/fire).
–Asphalt
– Industrial floor
– Screed
– Concrete
– Paving stones
– Carpet
Proper use
Suitable surfaces
Environmental protection
The packaging material can be
recycled. Please do not throw
the packaging material into
household waste; please send
it for recycling.
Old machines contain valuable
materials that can be recycled;
these should be sent for recy-
cling. Batteries, oil, and similar
substances must not enter the
environment. Please dispose
of your old machines using ap-
propriate collection systems.

8 English
1 Steering wheel
2 Seat (with seat contact switch)
3 Storage area
4Cover
5 Battery socket
6 Wet/dry flap
7 Lever for seat adjustment
8 Waste container (both sides)
9 Fuses (under the appliance hood)
10 Rear sealing strip
11 Rubber strip
12 Side sealing strip
13 Roller brush
14 Front sealing strip
15 Bulk waste flap
16 Side panels
17 Pedal for raising/lowering bulk waste
flap
18 Left side brush (optional)
19 Fastener of the side brush
20 Right side brush
21 Drive pedal
22 Front panel
23 Operator console
24 Dust filter
Danger
Danger of crushing while closing the ma-
chine cover. Hence, lower the machine
cover slowly.
Operating and Functional Elements
Open/ close device hood

English 9
1 Emergency-stop button
2 Operating hour counter
3Horn
4 Indicator lamps
5 Filter dedusting
6 Travel direction switch (forward/re-
verse)
7 Key switch
8 Programe switch
A Service (yellow)
B Battery charge status (red/yellow/
green)
C Overload of the filter cleaning (red)
D Overlaod of the drive motor (red)
E Overlaod of the sweep roller (red)
Operator console
Indicator lamps

10 English
Pleaseobservethefollowingwarningnotes
when handling batteries:
Danger
Riskofexplosion!Donotputtoolsorsimilar
on the battery, i.e. on the terminal poles
and cell connectors.
Danger
Risk of injury! Ensure that wounds never
come into contact with lead. Always clean
your hands after having worked with batter-
ies.
Danger
Risk of fire and explosion!
–Smoking and naked flames are strictly
prohibited.
–Rooms where batteries are charged
must have good ventilation because
highly explosive gas is emitted during
charging.
–Batteries must not be stored outside.
Danger
Danger of cautic material!
–Rinsethoroughlywithlotsofclear water
if acid gets into the eye or comes in con-
tact with the skin.
–Then consult a doctor immediately.
–Wash off the acid If it comes in contact
with the clothes.
ÎOpen the device hood.
ÎInsert batteries into the battery mount.
ÎAdjust the rubber buffers to hold the
batteries properly.
몇Warning
Pay attention to correct poles.
Note
Theconnectionlinesarenotincludedinthe
delivery scope.
ÎConnect pole terminal (red cable) to
positive pole (+).
ÎScrew the connection lines onto the
batteries.
ÎConnect pole terminal to negative pole
(-).
Note
Before removing the battery, make sure
thatthenegativepolelead is disconnected.
Check that the battery pole and pole termi-
nals are adequately protected with pole
grease.
몇Warning
Chargethe batteriesbeforecommissioning
the machine.
Danger
Risk of injury! Comply with safety regula-
tions on the handling of batteries. Observe
thedirectionsprovidedbythemanufacturer
of the charger.
Danger
Chargethebatteryonlywith an appropriate
charger.
Note
When the batteries are charged, first re-
move the charger from the mains and then
disconnect it from the batteries.
ÎOpen the device hood.
ÎSeparate the battery plug and connect
the charger cable.
ÎPlug in power cord and switch on charg-
er.
Note
The recommended chargers (matching the
batteries used) are regulated electronically
and will automatically switch off the charg-
ing process. All functions of the machine
are automatically interrupted during the
charging process.
– While charging maintenance-free bat-
teries, it is necessary to tilt the appli-
ance hood upward.
– While charging maintenance-free bat-
teries, follow the specifications of the
battery manufacturer.
ÎAdd distilled water one hour before the
end of the charging process; follow the
correct acid level. There are corre-
sponding indicators on the battery.
Danger
Danger of chemical burns. Adding water to
the battery in its discharged state can
cause the acid to leak! Use safety glasses
while handling battery acid and follow the
safety instructions to avoid personal injury
or damage to clothes. Should the acid
spray on to the skin or clothes, rinse imme-
diately with lots of water.
몇Warning
Risk of damage. Use only distilled or de-
salinated water (VDE 0510) for filling the
battery. Do not add any substances (so-
calledperformanceimprovingagents),else
warranty claims will not be entertained.
ÎSwitch off the charger and remove the
plug from the socket.
ÎPull the battery cable from the charger
cable and connect it to the appliance.
몇Warning
Regularly check the fluid level in acid-filled
batteries.
– Theacidin a fully chargedbatteryhasa
specific weight of 10.85 lbs/gal
(1.28 kg/l) at a temperature of 68 °F
(20 °C).
– The acid in a partially discharged bat-
tery has a specific weight between 8.46
and 10.85 lbs/gal (1.00 and 1.28 kg/l).
– The specific weight of the acid must be
uniform in all cells.
ÎUnscrew all cell caps.
ÎTake a sample from each cell using the
acid tester.
ÎPut the acid sample back into the same
cell.
ÎWhere fluid level is too low, top up cells
to the mark provided with distilled wa-
ter.
ÎCharge battery.
ÎScrew in cell caps.
몇Warning
Do not use a forklift truck to unload the ma-
chine as this may damage it.
Before Startup
Batteries
Safety notes regarding the batteries
Observe the directions on the
battery, in the instructions for
use and in the vehicle operat-
ing instructions!
Wear an eye shield!
Keep away children from acid
and batteries!
Risk of explosion!
Fire, sparks, open light, and
smoking not allowed!
Danger of caustic material!
First aid!
Warning note!
Disposal!
Do not throw the battery in the
trash bin!
Installing and connecting the batteries
Charge the batteries
Maintenance-free batteries
After charging
Check fluid level in the battery and ad-
just if required
Unloading

English 11
Note
Press the emergency-stop button to imme-
diately deactivate all functions and turn the
key switch to the "0" position.
To unload the machine, proceed as follows:
ÎCut plastic packing belt and remove foil.
ÎRemove the elastic tape fasteners at
the stop points.
ÎFour indicated floor boards of the pallet
are fastened with screws. Unscrew
these boards.
ÎPlace the boards on the edge of the pal-
let. Place the boards in such a way that
they lie in front of the four wheels of the
machine. Fasten the boards with
screws.
ÎSlide the four support beams included
in the packaging under the ramp.
ÎRemove the wooden blocks used for ar-
restingthe wheels andslidethemunder
the ramp.
ÎLoosen immobilizing brake (see "move
sweep machine").
ÎSlide the machine over the prepared
ramp from the pallet.
ÎConnect battery (see section on Care
and maintenance)
ÎRelease emergency-stop button by
turning.
ÎSet main switch to "1".
ÎPress the drive direction switch and
slowly move the machine down from
the ramp.
ÎSet main switch back to "0".
Danger
–Risk of injury! Before releasing the im-
mobilizing brake, the machine must be
secured to prevent it rolling away. After
releasing the emergency brake, the ap-
pliance will roll until a speed of 2.8 mph
(4.5 km/h) is reached. After that, the
electronics will brake the appliance.
–It is prohibited to release the emergen-
cy brake onan incline withoutusing the
stopper.
ÎRemove the brake level from the wheel
and put it in its position.
Theimmobilizingbrakeisthusdeactivated;
the machine can now be moved.
The appliance will brake electrically while
standing still, if one of the following condi-
tions is met.
– Foot was removed from the pedal.
– Operator's seat was left for more than 1
second.
– Key switch was set to “0”.
The automatic emergency brake will only
work while the appliance is at a standstill.
ÎPark the sweeper on an even surface.
ÎRemove the key.
ÎCheck charging status of battery.
ÎCheck side brush.
ÎCheck roller brush.
ÎShake off dust filter.
ÎEmpty waste container.
ÎCheck tyre pressure.
Note
For description, see section on Care and
maintenance.
ÎPull seat adjustment lever inwards.
ÎSlide seat, release lever and lock in
place.
ÎCheckthattheseat is properlylocked in
position by attempting to move it back-
wards and forwards.
– Indicator lamp glows green
Battery is charged (100...40%).
– Indicator lamp glows yellow
Battery is discharged to 40 ... 20%.
– Indicator lamp blinks red
Battery is almost discharged. The sweep-
ing mode will be shortly switched off auto-
matically.
– Indicator lamp glows red
Battery is discharged. The sweeping mode
will be terminated automatically (the
sweeping aggregates cannot be taken into
operation until the battery is charged).
ÎDrive the machine directly to the charg-
ing station; avoid anysteepgradientsin
the process.
ÎCharge battery.
Danger
Dangerofaccident.Theimmobilizingbrake
must always be checked first on an even
surface before starting the machine.
ÎTake the seating position.
ÎRelease emergency-stop button by
turning.
ÎSet main switch to "1".
ÎActivate the travel direction switch (for-
ward/reverse).
ÎGently depress drive pedal.
ÎYou must hear the brake being re-
leased. The machine must roll slightly
on a plane surface. When the pedal is
released, the brake falls in in an audible
manner.Switch offthemachineandcall
the aftersales service if the above-men-
tioned events do not occur.
Note
The max. load of the storage area is
44.1 lbs (20 kg).
ÎFasten the load through appropriate
fasteners at the 4 eyelets.
– The appliance has an emergency OFF
switch. If this switch is pressed, the ap-
pliance will stop abruptly and the auto-
matic emergency brake will be
activated.
– In order to restart the appliance, first un-
lock the emergency OFF switch, then
turn the key switch on and off.
1Driving
Driving to the Place of Use.
2 Sweeping with sweep roller
Rollerbrushislowered.Therollerbrush
and the side brush will rotate.
3 Sweeping using roller brush and side
brushes
Roller brush and side brushes are low-
ered.
Note
The machine is equipped with a seat con-
tact switch When you quit the driver seat,
themachine comestoa halt after a delayof
approx. 1.5 seconds and the activated
sweep function is switched off.
ÎSit on the driver's seat.
(1) Machine without built-in battery
(2) Machine with built-in battery
Move the sweep machine
Start up
General notes
Inspection and maintenance work
Operation
Adjusting driver's seat
Check charging status of battery
Check immobilizing brake
Storage area
Emergency-stop button
Programme selection
Turning on the Machine

12 English
ÎDo NOT press the accelerator pedal.
ÎSet programme switch to step 1 (driv-
ing).
ÎSet main switch to "1".
Danger
Dangerof accident.Ifthe machinedoes not
brake, then proceed as follows:
– If the device does not come to a halt on
a ramp with a gradient of 2% when you
release the drive pedal, then the emer-
gency-stop button may be pressed for
safety reasons only if the mechanical
functioning of the immobilizing brake
has been checked properly before com-
missioning the device.
– Switch off the machine only after it
comes to a complete halt (on an even
surface) and call up the aftersales ser-
vice!
– Further, follow all warning instructions
for braking.
ÎRelease emergency-stop button by
turning.
ÎSit on the seat and set main switch to
"1".
ÎSet the travel direction switch to "for-
ward".
ÎPress accelerator pedal down slowly.
Danger
–Risk of injury! While reversing, ensure
that there is nobody in the way, ask
them to move if somebody is around.
–During reverse drive, a pulsing warning
sound will be heard.
–The reverse drive speed is lower than
the forward speed for safety reasons.
ÎSet the travel direction switch to "back-
wards".
ÎPress accelerator pedal down slowly.
Note
Driving method
– The accelerator pedal can be used to
vary the driving speed infinitely.
ÎRelease the accelerator pedal, the ma-
chine brakes automatically and stops.
Driving over fixed obstacles which are
2.0 in (50 mm) high or less:
ÎDrive forwards slowly and carefully.
Driving over fixed obstacles which are
more than 2.0 in (50 mm) high:
ÎOnly drive over these obstacles using a
suitable ramp.
In case of overloading, the drive motor au-
tomatically switches off after a certain peri-
od. The indicator lamp "Overlaod of the
drive motor" will illuminate red as soon as
the drive motor current is limited. If the con-
trol is overheated, all drives (except for the
hornand the filtercleaning)willbeswitched
off.
ÎAllow machine to cool down at least for
15 minutes.
ÎTurn the main switch to "0" and turn it
back to "1".
Danger
Risk of injury! If the bulk waste flap is open,
stones or gravel may be flung forwards by
the roller brush. Make sure that this does
not endanger persons, animals or objects.
몇Warning
Do not sweep up packing strips, wire or
similar objects as this may damage the
sweeping mechanism.
몇Warning
To avoid damaging the floor, do not contin-
ue to operate the sweeping machine in the
same position.
Note
To achieve an optimum cleaning result, the
driving speed should be adjusted to take
specific situations into account.
Note
During operation, the waste container
should be emptied at regular intervals.
Note
When cleaning surfaces, only lower the
roller brush.
Note
Also lower side brush when cleaning along
edges.
ÎSet programme switch to step 2. Roller
brush is lowered. The roller brush and
the side brush will rotate.
Note
To sweep up larger items up to a height of
2.0 in (50 mm), e.g. cigarette packs, the
bulk waste flap must be raised briefly.
Raising bulk waste flap:
ÎPress the pedal for the bulk waste flap
forwards and keep pressed down.
ÎTo lower it, take foot off pedal.
Note
An optimum cleaning result can only be
achieved if the bulk waste flap has been
lowered completely.
ÎSet programme switch to step 3. Side
brushes and roller brush are lowered.
Note
Roller brush and side brush start operating
automatically.
Note
During operation, the waste container
should be emptied at regular intervals.
Note
During operation, the dust filter should be
shaken off and cleaned at regular intervals.
ÎClose wet/dry flap
ÎOpen wet/dry flap.
Note
You can thus preven the filter system from
getting blocked.
ÎOpen wet/dry flap.
Note
This protects the filter from moisture.
– Switch on manual filter shake off.
ÎPress Filter shake off button. The filter
will be cleaned for 15 seconds.
Note
Wait until the filter shaking process is fin-
ished and the dust has settled before you
open or empty the waste container.
ÎRaise the waste container slightly and
pull it out.
ÎEmpty waste container.
ÎPush in the waste container and lock it.
ÎEmpty opposite waste container.
ÎSet programme switch to step 1 (driv-
ing).Theside brushandrollerbrush are
raised.
ÎTurn main key to "0" and remove it.
Note
–Once the machine has been switched
off, the dust filter is shaked automatical-
ly for approx. 15 seconds. Do not open
the machine hood during this period.
–The appliance has an automatic switch-
off function to protect the batteries from
discharging. If the appliance is not in
use (with the key switch turned on) for
longer than 30 minutes, it will switch off
automatically.
ÎTurn main key to "0" and remove it.
ÎSecure the wheels of the machine with
wheel chocks.
ÎSecure the machine with tensioning
straps or cables.
Drive the machine
Drive forward
Reverse drive
Brakes
Driving over obstacles
Overlaod of the drive motor
Sweeping mode
Sweeping with sweep roller
Sweeping with bulk waste flap raised
Sweeping with side brushes
Sweeping dry floors
Sweep in fibrous and dry waste (such as
dry grass, hay)
Sweeping damp or wet floors
Filter dedusting
Emptying waste container
Turn off the appliance.
Transport

English 13
Note
Observe markings for fixing points on base
frame (chain symbols). When loading or
unloading the machine, it may only be op-
erated on gradients of max. 12%.
If the sweeper is going to be out of service
for a longer time period, observe the follow-
ing points:
ÎPark the sweeper on an even surface.
ÎSet programme switch to step 1 (driv-
ing). The roller brush and side brushes
are raised to prevent the bristles being
damaged.
ÎTurn main key to "0" and remove it.
ÎLock the sweeper to ensure that it does
not roll off.
ÎClean the inside and outside of the
sweeper.
몇Warning
Dangerofdamage to the machinebecause
of water penetrating into the machine! The
machine should not be sprayed using a
high pressure water jet.
ÎPark the machine in a safe and dry
place.
ÎDisconnect battery.
ÎCharge battery and recharge it approx.
every 2 months.
ÎFirst switch off the appliance and re-
move the key before performing any
cleaning or maintenance tasks on the
appliance, replacing parts or switching
over to another function.
ÎPull out the battery plug or clamp the
battery while working on the electrical
unit.
– Maintenance work may only be carried
out by approved customer service out-
lets or experts in this field who are famil-
iar with the respective safety
regulations.
– Mobile appliances used for commercial
purposes aer subject to safety inspec-
tions according to VDE 0701.
– Use only roller brushes/ side-brushes
that are provided with the appliance or
specified in the Operations Manual.
The use of other roller brushes/ side-
brushes can affect the safety of the ap-
pliance.
몇Warning
Riskof damage! Donotcleantheappliance
with a water hose or high-pressure water
jet (danger of short circuits or other dam-
age).
Danger
Risk of injury! Wear dust mask and protec-
tive goggles.
ÎOpen the device hood.
ÎClean machine with a cloth.
ÎBlow through machine with com-
pressed air.
ÎClose cover.
ÎClean the machine with a damp cloth
which has been soaked in mild deter-
gent.
Note
Do not use aggressive cleaning agents.
Note
The elapsed-time countershows the timing
of the maintenance intervals.
Daily maintenance:
ÎCheck the sweeping roller and the side
brush for wear and wrapped belts.
ÎCheck tyre pressure.
ÎCheck function of all operator control el-
ements.
Weekly maintenance:
ÎCheck fluid level of battery.
ÎCheck moving parts for freedom of
movement.
ÎCheck the gasket in the sweeping area
for position and wear.
ÎCheck dust filter and clean filter box, if
required.
Maintenance to be carried out every 100
operating hours:
ÎCheck function of seat contact switch.
ÎCheck battery acid level.
ÎCheck tension, wear and function of
drive belts (V-belt and circular belt).
Maintenance following wear:
ÎReplace sealing strips.
ÎReplace roller brush.
ÎReplace side brush.
Note
For description, see section on Mainte-
nance work.
Note
Where maintenance is carried out by the
customer, all service and maintenance
work must be undertaken by a qualified
specialist. If required, a specialized Wind-
sor dealer may be contacted at any time.
Maintenance to be carried out after 5 oper-
ating hours:
ÎCarry out initial inspection.
Maintenance to be carried out every 50 op-
erating hours
Maintenance to be carried out every 100
operating hours
Note
In order to safeguard warranty claims, all
service and maintenance work during the
warranty period must be carried out by the
authorized Windsor Customer Service in
accordance with the maintenance booklet.
Preparation:
ÎPark the sweeper on an even surface.
ÎTurn main key to "0" and remove it.
ÎPress emergency-stop button.
Danger
Risk of injury!
Theengine requires 15 seconds to come to
a standstill once it has been switched off.
Do not open the appliance hood during that
period.
Danger
Risk of injury! Allow the machine sufficient
time to cool down before carrying out any
maintenance and repair work.
몇Warning
Regularly check the fluid level in acid-filled
batteries.
ÎUnscrew all cell caps.
ÎWhere fluid level is too low, top up cells
to the mark provided with distilled wa-
ter.
ÎCharge battery.
ÎScrew in cell caps.
ÎPark the sweeper on an even surface.
ÎConnect air pressure testing device to
tyre valve.
ÎCheck air pressure and adjust if re-
quired.
ÎSet air pressure for the rear tyres to
90 psi (6 bar).
Danger
Risk of injury!
ÎPark the sweeper on an even surface.
ÎRemove the key.
ÎWhen carrying out repairs on public
highways, wear warning clothing when
working close to passing traffic.
ÎCheck stability of ground. Also secure
the machine with wheel chock(s) to pre-
vent it rolling away.
Check tyres
ÎCheck tyre contact face for foreign ob-
jects.
ÎRemove objects found.
ÎUse suitable, commercially available
materials to carry out tyre repairs.
Shutdown
Maintenance and care
General notes
Cleaning
Cleaning the inside of the machine
External cleaning of the appliance
Maintenance intervals
Maintenance by the customer
Maintenance by Customer Service
Maintenance Works
General notes on safety
Check fluid level in the battery and ad-
just if required
Check the tyre pressure
Replacing wheel

14 English
Note
Observe the manufacturer's recommenda-
tions. The journey may be resumed provid-
ing that the directions supplied by the
productmanufacturerhavebeenobserved.
Thetyre/wheel changeshouldnonetheless
be carried out as soon as possible.
ÎRaise slightly the waste container on
the appropriate side and pull it out.
ÎPosition vehicle jack at the appropriate
mounting point for the front or rear
wheel.
ÎRaise machine using vehicle jack.
ÎRemove the hexagonal screw (rear
wheel only).
ÎRemove wheel.
ÎMount spare wheel.
ÎAttachthe hexagonal screw (rearwheel
only).
ÎLower machine using vehicle jack.
ÎPush in the waste container and lock it.
Note
Use a suitable commercially available vehi-
cle jack.
ÎCheck tyre pressure.
ÎThe side-brushes lift up.
ÎDrive sweeper on to a smooth, even
surface covered with a visible layer of
dust or chalk.
ÎLower side-brushes and allow them to
briefly rotate.
ÎThe side-brushes lift up.
ÎDrive machine backwards.
ÎPark the sweeper on an even surface.
ÎCheck sweeping mirror.
The width of the sweeping track should lie
between 1.6-2.0 in (40-50 mm).
Note
The side brush floating mounting adjusts
the sweeping track as the bristles wear
down. The side brush must be replaced if it
becomes too worn.
ÎPark the sweeper on an even surface.
ÎSet programme switch to step 1 (driv-
ing). Side brushes lift up.
ÎTurn main key to "0" and remove it.
ÎLoosen 3 fastening screws on the un-
derside.
ÎClip side brush on to driver and screw
on.
ÎPark the sweeper on an even surface.
ÎSet programme switch to step 1 (driv-
ing). Roller brush is raised.
ÎTurn main key to "0" and remove it.
ÎSecure the machine with wheel
chock(s) to prevent it from rolling away.
ÎRemove belts or cords from roller
brush.
Replacement is due if a visible deteriora-
tion in sweeping performance caused by
bristle wear is evident.
ÎPark the sweeper on an even surface.
ÎSet programme switch to step 1 (driv-
ing). Roller brush is raised.
ÎTurn main key to "0" and remove it.
ÎSecure the machine with wheel
chock(s) to prevent it from rolling away.
ÎRaise slightly the waste container on
the left side and pull it out.
ÎLoosen the fastening screw on the left
side-panel.
ÎRemove side panel.
ÎUnhook pull spring.
A Fastening screw of the under-pressure
can
B Fastening nut of the bulk waste flap
C Screw of the roller brush crank
ÎUnscrew the fastening screws of the
vacuum socket and release the lever.
ÎTurn the fastening nut of the bulk waste
flap and unhook the bulk waste flap.
ÎUnscrew and withdraw bolt on the roller
brush swinging arm.
ÎPush the roller brush cover backwards
and remove it.
ÎPull out roller brush.
Installation position of roller brush in direc-
tion of travel
ÎPush new roller brush into the roller
brush housing and onto the drive pin.
Note
When installing the new roller brush, en-
sure correct positioning of the bristle as-
sembly.
ÎPosition roller brush cover.
ÎFit the fastening screws and nuts.
ÎHook the draw spring in.
ÎScrew on side panel.
ÎPush in the waste containers on both
the sides and lock them.
ÎSet programme switch to step 1 (driv-
ing).Theside brushandrollerbrush are
raised.
ÎDrive sweeper on to a smooth, even
surface covered with a visible layer of
dust or chalk.
ÎSet programme switch to step 2. Roller
brush is lowered. Slightly press down
on the drive pedal and allow the sweep
brush to briefly rotate.
ÎRaise roller brush.
Checking the sweeping mirror of the
side-brushes
Replacing side brush
Checking roller brush
Replacing roller brush
Check the sweeping mirror of the
sweeping roller

English 15
ÎPress pedal which raises bulk waste
flap and keep pressed.
ÎDrive machine backwards.
The sweeping track should have an even
rectangular shape which is between 2.0
and 2.8 in (50 and 70 mm) wide.
Note
The side brush floating mounting of the roll-
er brush adjusts the sweeping track as the
bristles wear down. The roller brush must
be replaced if it becomes too worn.
ÎPark the sweeper on an even surface.
ÎSet programme switch to step 1 (driv-
ing). Roller brush is raised.
ÎTurn main key to "0" and remove it.
ÎPress emergency-stop button.
ÎSecure the machine with wheel
chock(s) to prevent it from rolling away.
ÎRaise slightly the waste containers on
both sides and pull them out.
ÎOpen the fastening screws of the side
panels on both sides.
ÎRemove side panels.
Front sealing flap
ÎLoosen retaining nuts for the front seal-
ing strip (1) slightly (to replace, un-
screw).
ÎScrew on new sealing strip without fully
tightening the nuts.
ÎAdjust side skirt.
ÎSet the distance between the sealing
strip and the floor so that the bottom
edge trails behind at a distance of be-
tween 0.4-0.6 in (10-15 mm).
ÎTighten nuts.
Rubber strip
ÎIf worn, replace.
ÎUnscrew retaining nuts for the rubber
strip (2).
ÎScrew on new rubber strip.
Rear flap
ÎSet the distance between the sealing
strip and the floor so that the bottom
edge trails behind at a distance of be-
tween 0.2 and 0.4 in (5 and 10 mm).
ÎIf worn, replace.
ÎUnscrew retaining nuts for rear sealing
strip (3).
ÎScrew on new sealing strip.
Side skirts
ÎSlightly loosen retaining nuts for the
side sealing strip (to replace, unscrew).
ÎScrew on new sealing strip without fully
tightening the nuts.
ÎTo set the floor clearance, insert a
sheet with a thickness of between 0.04
and 0.12 in (1 and 3 mm) under the
sealing strip.
ÎAdjust side skirt.
ÎTighten nuts.
ÎScrew on side panels.
ÎPush in the waste containers on both
the sides and lock them.
Danger
Empty waste container before replacing
dust filter. Wear a dust mask when working
around the dust filter. Observe safety regu-
lations on the handling of fine particulate
material.
ÎTurn main key to "0" and remove it.
ÎPress emergency-stop button.
ÎOpen the device hood.
ÎLoosen the fastening screws.
ÎPress the filter holder upwards and re-
move it.
ÎRemove the lamella filter.
ÎInsert new filter.
ÎMakesure driver engageswithholeson
drive side.
ÎInsert the filter holder and press down-
wards.
ÎTighten the fastening screws.
Note
Make sure when installing the new filter
that the fins are not damaged.
ÎLift filter case seal out of groove in the
cover.
ÎInsert new seal.
ÎTurn main key to "0" and remove it.
ÎPress emergency-stop button.
ÎOpen the device hood.
ÎCheck tension of circular belt of the
side-brush; also check for wear or dam-
age.
ÎCheck tension, wear and damages on
the V-belt of the sweep roller drive.
ÎCheck tension, wear and damages on
the V-belt of the sweep roller drive.
ÎTighten the V-belt at the screw if neces-
sary.
Adjusting and replacing sealing strips
Replacing dust filter
Replacing filter case seal
Checking drive belt

16 English
ÎCheck tension, wear and damages on
the V-belt of the sweep roller drive.
ÎCheck hose at the suction blower for
tightness.
1 Automotive flat plug fuse
2Polefuse
– Replace the automotive flat plug fuse
with the following rating: 1 A (F2) - vac-
uum pump
ÎReplace defective fuse.
ÎReplace defective fuse.
Note
A defective pole fuse may only be replaced
by a Windsor service technician or an au-
thorised expert. If this fuse is defective,
check the usage conditions and the entire
control system.
Check suction blower
Replacing the fuse
Pole fuse
Accessories
Side brushes 6.905-626.0
With standard bristles for indoor and out-
door areas.
Standard sweep roll-
er 4.762-430.0
Resistant of wear and moisture. Univer-
sal bristles for inside and outside clean-
ing.
Roller-brush, soft 4.762-442.0
With natural bristles especially for fine
dust sweeping on smooth indoor floors.
Not resistant to wetness; not for abrasive
surfaces.
Dust filter 6.414-576.0
Roller brush, anti-
static 4.762-441.0
Carpet sweeping unit 2.641-665.0

English 17
Danger
Risk of injury! Before carrying out any tasks on the machine, set the main key to "0" and remove it. Press emergency-stop button.
Troubleshooting
Fault Remedy
Appliance cannot be started Sit on the driver seat, the seat contact switch gets activated
Release emergency-stop button
Insert battery plug.
Set main switch to “1”
Check fuse F1, have it replaced by Windsor customer service if required
Check battery; charge it, if needed
Inform Windsor Customer Service.
Machine is not sweeping properly Check roller brush and side brushes for wear, replace if necessary.
Check function of bulk waste flap
Check sealing strips for wear, adjust or replace as required
Check belts of sweeping drive.
Inform Windsor Customer Service.
Dust gathers in the machine Empty waste container
Check suction fan drive belt
Check sealing cover on suction fan
Check hoses of suction blower for absence of leakness.
Check dust filter, clean or replace
Check filter case seal
Close wet/dry flap
Check sealing strips for wear, adjust or replace as required
Inform Windsor Customer Service.
Poor cleaning performance at edg-
es Replace side brush
Check sealing strips for wear, adjust or replace as required
Inform Windsor Customer Service.
Side brush or roller brush is not be-
ing lowered Check fuse F2, replace if required.
Inform Windsor Customer Service.
Insufficient vacuum performance Check filter case seal
Check sealing cover on suction fan
Check hoses of suction blower for absence of leakness.
Insert lamella filter correct; see Changing dust filter
Inform Windsor Customer Service.
Roller brush does not turn. Remove belts or cords from roller brush
Inform Windsor Customer Service.
Error code is displayed. Completely switch of the appliance and turn it back on.
If this error recurs, please contact the Windsor customer service department
Error code
Indicatorlamp-
service Indicatorlamp - battery charge
status indicator
Indicator lamp -
Overload of the
filter cleaning
Indicator lamp-
overlaod of the
drive motor
Indicatorlamp-
Overload of the
sweep roller
Significance
yellow green/yellow/red red red red
blinking -- -- -- x Press emergency-stop button.
blinking -- -- x -- Overtemperature on the circuit board
blinking -- -- x x Battery voltage defective
blinking -- x -- -- Drive pedal error
blinking -- x -- x Line interruption, electrical consumers
blinking -- x x -- Short circuit, electrical consumers
blinking -- x x x Error while charging
blinking x -- -- -- Performance module defective
blinking x -- -- x Built-in charging device defective
blinking x -- x -- General contactor does not open
Off Not important x -- -- Overload of the filter cleaning
Off Not important -- x -- Overlaod of the drive motor
Off Not important -- -- x Overlaod of the sweep roller

18 English
Technical specifications
RRB 360
Machine data
Length x width x height in (mm) 64.4 x 38.6 x 49.6 (1635 x 980 x 1260)
Unladen weight lbs (kg) 440.9 (200)
Permissible overall weight lbs (kg) 1168.4 (530)
Driving speed mph (km/h) 3.7 (6)
Cleaning speed mph (km/h) 3.7 (6)
Climbing capability (max.) % 12
Roller brush diameter in (mm) 9.8 (250)
Roller brush width in (mm) 24.2 (615)
Side brush diameter in (mm) 16.1 (410)
Surface cleaning performance without side brushes ft2/h (m2/h) 39720 (3690)
Surface cleaning performance with 1 side brushes ft2/h (m2/h) 58130 (5400)
Surface cleaning performance with 2 side brushes ft2/h (m2/h) 76530 (7110)
Working width without side brushes in (mm) 24.2 (615)
Working width with 1 side brushes in (mm) 35.4 (900)
Working width with 2 side brushes in (mm) 46.7 (1185)
Volume of waste container gal (l) 15.8 (60)
Protection type, drip-proof -- IPX 3
Motors
–Drive motor
Type -- Inverse speed motor for forward and re-
verse drive
Type -- Wheel hub motor in front wheel
Voltage V 24
Rated current A 40
Rated power (mechanical) W 600
Type of protection -- IP 54
Speed 1/min Phaseless
–Sweeping aggregates and blower
Type -- DC permanent solenoid motor
Type -- B14
Voltage V 24
Rated current A 33
Rated power (mechanical) W 600
Type of protection -- IP 20
Speed 1/min 3600
Fuses
Fuse (F1) main fuse A 150
Fuse (F2) vacuum pump A 1
Tyres
Size, rear -- 4.00-8
Air pressure, rear psi (bar) 90 (6)
Brake
Operating brake, emergency brake -- electronic
Filter and vacuum system
Filter surface area, fine dust filter ft2(m2) 43.1 (4.0)
Category of use – filter for non-hazardous dust -- M
Nominal vacuum, suction system psi (kPa) 0.12 (0.8)
Nominal volume flow, suction system gpm (l/s) 649.1 (41)
Working conditions
Temperature °F (°C) 41...113 (+5...+45)
Air humidity, non-condensing % 0 - 90
Noise emission
Sound pressure level (EN 60704-1) dB(A) 69
Guaranteed sound power level (2000/14/EC) dB(A) 87
Machine vibrations
Vibration total value (ISO 5349)
Arms, steering wheel m/s21.15
Feet, pedal m/s20.93
Seating m/s20.35

English 19
1 Check the sweeping roller and the side
brush for wear and wrapped belts.
2 Check the sweeping track and the func-
tion of the roller brush and the side
brush.
3 Check tension, wear and tear and func-
tioning of the drive belts.
4 Check moving parts for freedom of
movement.
5 Check functioning of all operating ele-
ments and control lamps.
1 Check tension, wear and tear and func-
tioning of the drive belts.
2 Check moving parts for freedom of
movement.
3 Check the seal strips on the dust filter
and the function of the filter shaker.
4 Check the gasket in the sweeping area
for position and wear.
5 Check the sweeping track and the func-
tion of the roller brush and the side
brush.
6 Clean and check the dust filter, replace
if necessary.
7 Check the sweeping roller and the side
brush for wear and wrapped belts.
8 Check functioning of all operating ele-
ments and control lamps.
9 Check the washers for wear, replace if
required.
10 Check the acid level in the batteries
(only for maintenance-free batteries).
1 Check current-carrying lines and con-
tacts for damages and oxidation.
2 Check drum brake for function and set-
ting.
3 Check the seal profile on the waste con-
tainer and the brush roller box.
4 Check batteries.
5 Clean the battery surfaces.
6 Check carbon brushes for wear and
tear.
1 Replace belt.
2 Replace carbon brushes.
3 Check front wheel for wear, replace if
required.
Only for authorized technicians!
Maintenance Works
After the first month or 5 operating
hours
Every 50 operating hours
Additional maintenance work every 100
operating hours or semi-annually
Additional maintenance work every 500
operating hours or annually

20 Français
Seules les personnes formées et habilitées
sont autorisées à utiliser une unité motori-
sée. Les opérateurs de ces unités doivent
avoir les aptitudes visuelles et auditives
ainsi que les capacités physiques et menta-
lesrequises pour utilisercet équipementen
toute sécurité.
– Les personnes n'ayant pas été formées
à l'utilisation des unités motorisées sont
autorisées à se servir de ce type d'ap-
pareil uniquement dans le cadre de for-
mations, et ce sous la surveillance
directe d'un formateur. En outre, les for-
mations doivent être effectuées dans
des zones exemptes de tout obstacle,
d'autres unités et de piétons.
– Le programme de formation doit com-
prendrel'apprentissagedu règlementet
des conditions d'utilisation propres au
site dans lequel les utilisateurs feront
usage de l'unité ainsi qu'une initiation à
l'emploidumodèle particulierd'unitéqui
serautilisé.Leprogrammedeformation
sera proposé à tous les nouveaux utili-
sateurs, quelle que soit leur expérience
antérieure.
Au cours de la formation, le stagiaire sera
informé des points suivants :
A Sa responsabilité principale est d'utili-
ser l'unité en toute sécurité, en respec-
tant les instructions prescrites dans le
cadre du programme de formation.
B L'utilisation incorrecte d'une unité moto-
risée et le non-respect des mesures de
sécurité peuvent provoquer : des bles-
sures graves voire mortelles, l'endom-
magement de l'unité motorisée ou
d'autres dégâts matériels.
Le programme de formation portera essen-
tiellement sur l'utilisation correcte et en tou-
te sécurité de l'appareil afin d'éviter toute
blessure de l'utilisateur ou d'un tiers et de
prévenirlesdégâts matériels.Elleabordera
en outre les aspects suivants :
A Caractéristiques principales de l'unité
ou des unités motorisées que le stagiai-
re utilisera, incluant :
(1)caractéristiquesdel'unité/desunités
motorisée(s), y compris variations entre
les diverses unités présentes sur le pos-
te de travail ;
(2) similitudes et différences avec les
automobiles ;
(3) signification des données de plaque
signalétique, des mises en garde et des
instructions apposées sur l'unité
motorisée ;
(4) consignes d'utilisation et mises en
garde du manuel d'utilisation de l'unité
motorisée et instructions relatives aux
contrôles et opérations d'entretien in-
combant à l'utilisateur ;
(5) type de force motrice et ses
caractéristiques ;
(6) méthode de conduite ;
(7) méthode de freinage et ses
caractéristiques ;
(8) visibilité avant et arrière ;
(9) caractéristiques de stabilité avec et
sans chargement ainsi qu'avec et sans
accessoires ;
(10) emplacement des commandes,
fonctions, instructions d'utilisation, iden-
tification des symboles ;
(11) chargement de la batterie ;
(12) dispositifs de protection et de sécu-
rité pour le type d'unité précis ;
(13) autres caractéristiques de l'unité
précise ;
B Environnement de mise en oeuvre et
ses effets sur le fonctionnement de l'uni-
té incluant :
(1) état du sol, avec prise en compte
des conditions temporaires ;
(2) rampes et pentes ;
(3) dispositifs de chargement de la
batterie ;
(4) allées étroites, portes, câbles aé-
riens, tuyauterie et autres zones diffici-
les d'accès ;
(5) zones où l'unité est susceptible
d'être utilisée près d'autres unités moto-
risées, d'autres véhicules ou des pié-
tons ;
(6) utilisation à proximité d'un bord de
quai ou d'un terrain viabilisé ;
(7) d'autres conditions d'utilisation et ris-
ques peuvent se présenter.
C Fonctionnement de l'unité motorisée in-
cluant :
(1) contrôle minutieux avant la prise de
poste et méthode appropriée pour la
mise hors service d'une unité motorisée
nécessitant des réparations ;
(2) procédures relatives au stationne-
ment et à l'arrêt ;
(3) autres conditions d'utilisation parti-
culières pour l'application spécifique.
D Règlesdesécuritéetpratiquesrelatives
à l'utilisation, notamment :
(1) dispositions de la section "REGLES
DE SECURITE ET PRATIQUES RELA-
TIVES A L'UTILISATION" de ce docu-
ment.
(2) autres règles, réglementations ou
pratiques précisées par l'employeur
pour l'endroit où l'unité sera utilisée.
E Exercices pratiques d'utilisation,
notamment :
(1) si possible, une utilisation pratique
des unités motorisées doit être effec-
tuée dans une zone éloignée du per-
sonneletdetouteautre activité exercée
sur le lieu de travail :
(2) cet exercice pratique sera réalisé
sous la surveillance du formateur ;
(3) il consistera en l'utilisation concrète
de l'appareil ou en des simulations de
toutes les tâches telles que les manœu-
vres, le déplacement, l'arrêt, le démar-
rage et autres commandes réalisées
dans des conditions similaires à celles
qui seront rencontrées lors de l'utilisa-
tion de l'unité.
A Au cours de la formation, des tests pra-
tiques et tests écrits et/ou oraux seront
proposés par l'employeur pour évaluer
les compétences et les connaissances
du stagiaire et s'assurer qu'elles répon-
dent aux exigences des normes. Les
employeurspourrontdéléguer ces tests
à d'autres membres du personnel. Ce-
pendant ils en seront toujours respon-
sables. Des archives pertinentes seront
tenues.
B Les utilisateurs devront suivre de nou-
velles formations en cas d'introduction
de nouveaux équipements ou de modi-
fications des équipements existants, en
cas de changement des conditions
d'utilisation ou si leurs performances ne
se révèlent pas satisfaisantes.
C L'utilisateur est tenu pour responsable
du respect des précautions de sécurité
lors de l'utilisation de l'autolaveuse mo-
torisée, conformément aux exigences
de ce manuel.
REMARQUE : des informations sur les for-
mations des utilisateurs sont disponibles
auprès de sources variées, comme les fa-
bricants d'unités, les organismes adminis-
tratifs chargés de la sécurité des employés,
les organisations professionnelles d'utilisa-
teurs d'unités motorisées, des organisa-
tions publiques et privées, ainsi que des
spécialistes en matière de sécurité.
– L'utilisateur est responsable de l'utilisa-
tion en toute sécurité de l'appareil.
– L'utilisateur devra mettre en œuvre des
habitudes de travail fiables et être cons-
cient des facteurs pouvant représenter
des risques afin de prévenir toute mise
en danger de sa propre personne, des
tiers, de l'unité et de tout autre équipe-
ment.
– Avant d'utiliser l'appareil, l'utilisateur de-
vra avoir acquis une connaissance ap-
profondie des fonctions et du
fonctionnement de toutes les comman-
des et de tous les instruments.
– Avant d'utiliser l'appareil, l'utilisateur de-
vra avoir lu et s'être familiarisé avec le
manuel d'utilisation de l'appareil en
question. Il devra par ailleurs se confor-
mer aux règles de sécurité et pratiques
décrites dans les paragraphes suivants.
Qualifications de l'opérateur
Formation de l'opérateur
Tests, formation de reclassement et
application
REGLES DE SECURITE ET
PRATIQUES RELATIVES A
L'UTILISATION
Responsabilité de l'utilisateur