Windsor 1.012-063 0 User manual

86324160 - F
11/28/11
Operating Instructions (ENG)
MODELS: 1.012-063.0
Read instructions before operating the machine.
Polisher

MACHINE DATA LOG
86324160 AXCESS 03/23/09
2

TABLE OF CONTENTS
86324160 AXCESS 03/23/09 3
Machine Data Log/Overview........................... 2
Table of Contents............................................ 3
HOW TO USE THIS MANUAL
How to use this Manual................................... 1-1
SAFETY
Important Safety Instructions .......................... 2-1
Hazard Intensity Level..................................... 2-2
Grounding Instructions .................................... 2-3
OPERATIONS
Technical Specifications.................................. 3-1
How This Machine Works ............................... 3-1
Components/Controls ..................................... 3-2
Assembly......................................................... 3-3
Operating Instructions. .................................... 3-3
Indicator Light.................................................. 3-4
Floor Preparation ............................................ 3-4
MAINTENANCE
Filters............................................................... 4-1
Filter/Bag Replacement................................... 4-1
Motor Protection Filter..................................... 4-1
LED-Display .................................................... 4-2
Changing the Floor Pad .................................. 4-2
Floor Pads ....................................................... 4-2
Removing Blockages ......................................4-3
PARTS LIST
Accessories & Spare Parts..............................5-1
Vacuum ...........................................................5-2
Polisher Head..................................................5-4

HOW TO USE THIS MANUAL
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This manual contains the following sections:
-HOW TO USE THIS MANUAL
-SAFETY
-OPERATIONS
-MAINTENANCE
-PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA log which
is filled out during the installation of your machine.
The MACHINE DATA log is located on the inside
of the front cover of this manual.
The model and serial number of your machine is
on the bottom back-end of the machine.
The SAFETY section contains important
information regarding hazard or unsafe practices
of the machine. Levels of hazards is identified that
could result in product or personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
-Filters
-Blockages
The PARTS LIST section contains assembled
parts illustrations and corresponding parts list. The
parts lists include a number of columns of
information:
-REF – column refers to the reference
number on the parts illustration.
-PART NO. – column lists the part
number for the part.
-PRV NO. - reference number.
-QTY – column lists the quantity of the
part used in that area of the machine.
-DESCRIPTION – column is a brief
description of the part.
-SERIAL NO. FROM – column
indicates the first machine the part
number is applicable to. When the
machine design has changed, this
column will indicate serial number of
applicable machine. The main
illustration shows the most current
design of the machine. The boxed
illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.

SAFETY
86324160 AXCESS 03/23/09 2-1
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to
rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,
return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine
near flammable fluids, dust or vapors.
For cleaning dry hard floors only. Do not use on wet floor.
Do not expose the machine to liquid, moisture or heat.
Do not touch the floor pad or drive while the machine is running.
Do not use machine without floor pad.
Do not use outdoors or on inappropriate surfaces, e.g stone or concrete.
Before using machine, remove all sharp and abrasive materials (i.e. grit and sand) with a vacuum cleaner.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and
offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the
machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS

SAFTEY
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2-2
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices, which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices, which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions, which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless trained and authorized.
Unless operation guide is read and understood.
In flammable or explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor/manufacturer approved replacement parts.
!WARNING
!CAUTION

SAFETY
86324160 AXCESS 03/23/09 2-3
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least
resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a code
having an equipment–grounding conductor and grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a
qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not
modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a
qualified electrician.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug
illustrated in sketch A. A temporary adaptor looks like adaptor illustrated in sketches Band C, may be used it
connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available.
The temporary adaptor should be used only until a properly grounded outlet (sketch A) can be installed by a
qualified electrician. The green colored rigid ear, lug or the like extending from the adaptor must be
connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is
used, it must be held in place by a metal screw.
Note: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code.
GROUNDING
PIN
GROUNDED
OUTLET ADAPTER
METAL SCREW TAB FOR
GROUNDING SCREW
GROUNDED
OUTLET BOX
(A) (B) (C)

OPERATIONS
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3-1
TECHNICAL SPECIFICATIONS
VACUUM PORTION: (Carry unit)
ITEM DIMENSION/CAPACITY
Vacuum Motor High Performance, single stage
Vacuum Motor Rated Power 1000 Watts
Vacuum Motor Maximum Power 1300 Watts
Suction 225 Mbar (2300 mm WS)
Air Flow 106 cfm (50 l/s)
Filter Bag Capacity 3.5 liters, 3 layer, enclosed, top-loading
Weight
Without power head
With power head
9.9 (4.5 kg)
18.5 lbs (8.4 kg)
Dimensions - Height 48 in (123 cm)
Housing Injection molded, high impact ABS and PP plastic
Cable 31 ft (9.5 M) 18/3 SJT
POWER HEAD: (Detachable Head)
ITEM DIMENSION/CAPACITY
Motor 200 Watts
Speed 2000 rpm
Floor pad diameter 11.50 inches (294 mm)
Protection Grounded
HOW THIS MACHINE WORKS
The high speed of the polisher pad causes the ingredients in the floor maintainer to bond together and form a
layer. In this way you achieve a high gloss shine and create a new surface which protects the flooring.
NOTE: All repairs should be performed by an authorized service representative.

OPERATIONS
86324160 AXCESS 03/23/09 3-2
1. Handle
2. On/Off Switch
3. Handle Tube
4. Power Supply Cable
5. Dust Bag Housing
6. Filter Cover
7. Cable Hook
8. Hose
9. Hose Handle
10. Carrying Handle
11. Exhaust Filter
12. Filter Retaining Rings
13. Release Button
14. Swivel Neck
15. UHS floor polisher
16. Foot Pedal
17. LED-operation light (green)
18. LED-overload light (red)
19. Bumper
20. Suction duct access cover
21. Release button
22. Castor
23. Seal
24. Support castor
25. Floor Pad
26. Pad retainer
27. Quick-release disc
COMPONENTS/CONTROL
S

OPERATIONS
86324160 AXCESS 03/23/09
3-3
!CAUTION
ASSEMBLY
Please read all instructions
before using this machine.
1. To assemble, carefully attach the polisher
nozzle to the vacuum cleaner through the
fitting at the bottom of the vacuum until it
locks.
2. Push the black end of the hose into the
connection on the filter cover.
3. Insert the hose handle into the suction opening
on the side and press the hose into its place
on the side of the machine.
4. Fit the Floor Pad into the recesses of the pad
retainer located underneath the polisher head.
5. Push the Floor Pad down with one hand
against the resistance of the four spring
loaded ejector pins.
6. Fit the Quick-release disc with the other hand
and turn it clockwise until the lever arms click
into the floor pad.
7. The Quick-release disc is fitted correctly when
its lines and the lines on the floor pad coincide.
OPERATING INSTRUCTIONS
NOTE: Use this Polisher according to the following
instructions.
This Polisher is recommended for the optimal
cleaning of your high-quality, water resistant hard
floors. The rotating design of the swivel neck
allows the suction-polisher to move in any
direction.
1. Ensure that the on / off switch of your Polisher
is in the off position.
2. Release the vacuum cleaner cable completely
and plug it into the wall outlet. Now you can
start the machine by pressing the on / off
switch. This Polisher has a soft-start system
so there may be a slight delay before it
operates.
3. To start, push the foot pedal of the floor
polisher and lower the telescopic tube or
respectively the vacuum cleaner. Failure to
use the foot pedal will cause lasting damage to
the machine. The food pedal locks the swivel
neck in an upright position. In this position the
Polisher automatically turns off. The swivel
neck has an internal lock which will hold the
machine in the central position to avoid
unwanted rotation.
After using the polisher hold
the polisher until the floor
pad stops rotating.
!CAUTION

OPERATION
86324160 AXCESS 03/23/09 3-4
!CAUTION
When using the hose and
attachments, keep the
machine in the upright positions.
The hose handle can be removed from the side of
the vacuum and can be used with or without
attachments. Maintain a grasp on the machine
when using the hose as it can tip if the hose is
pulled too far. The machine can also be used
without a power head or other floor tool. You can
easily carry the machine by using the carrying
handle. When you have finished using the
machine, turn it off by moving the on/off switch into
the off position. Then unplug the cable and wind it
onto the cable hook and handle
FLOOR PREPARATION
1. First, clean your floor with a vacuum cleaner.
Afterwards clean the floor with a detergent
cleaner as per the manufacturers instructions.
2. Once dry, polish the floor with the green Floor
Pad. It is recommended to move the floor
polisher slowly over the floor in a regular
motion and to go in different directions for best
results.
INDICATOR LIGHTS
The green LED light indicates that the polisher is
operational.
The red LED light comes on if the machine has
shut down for safety reasons, for example,
overload or clogging. (See Removing Blockage
section.)

MAINTENANCE
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4-1
!CAUTION
Use only genuine replacement floor
pads to ensure performance,
longevity and safety.
FILTERS
When the orange bag full indicator is showing, airflow is
reduced. This could be because the filter bag is full, the
filters clogged, or there may be a blockage (see Removing
blockages).
CHANGING THE FILTER BAG
To remove the filter bag , open the latch on the side of the
bag housing. Close the filter bag with the sealing cap and
lift it out. The procedure to replace the bag is illustrated on
the front of each bag. You cannot close the bag housing if
the bag is fitted incorrectly.
MOTOR PROTECTION FILTER AND EXHAUST
FILTER
The motor protection filter is only accessible by removing
the filter bag. Lift the motor protection filter up by the
bracket. When replacing the motor protection filter make
sure that it is pressed in position tightly. The motor
protection filter should be changed when it is dirty or at the
latest when you have used 20 filter bags. Change the
exhaust filter at the same time as the motor protection
filter. To do this, carefully remove the filter retaining rings
and put them to the side. Next pull the enforcement strips
of the exhaust filter out of the housing slot and remove the
exhaust filter from the housing. When reassembling,
please ensure the exhaust filter is fitted correctly in the
housing slots and the filter retaining rings are installed
correctly. Otherwise the filter will be ineffective.
NOTE: Use only genuine replacement bags and filters to
ensure effectiveness and safety. Do not wash any filters.

MAINTENANCE
86324160 AXCESS 03/23/09 4-2
!CAUTION
LED-DISPLAY
The green LED light indicates that the floor
polisher is operational. The red LED light
comes on if the machine has shut down for
safety reasons e.g. overload or clogging
(refer to “Removing Blockages).
Please check the
Floor Pad regularly
for sharp and abrasive materials e.g. grains
of sand. If necessary please change the
pad, otherwise floor damage can occur.
CHANGING THE FLOOR PAD
To change the Floor Pad, hold the floor pad
with one hand and squeeze the lever arms
of the Quick-release disc together. Turn the
Quick-release disc counter-clockwise and
remove it. The floor pad will release from the
pad retainer and can be removed.
NOTE: The underside of the machine
should be cleaned regularly.
NOTE: New design Floor Pads fit all
models, however olds design Floor Pads will
not fit the new quick-release system.
FLOOR PADS
There are four different cleaning pads
available to cover applications for your
polisher.
Blue Floor Pad
The blue floor pad is recommended for daily
maintenance and will maintain a high gloss
on soft coated floors.
Green Floor Pad
The green floor pad is recommended for
daily maintenance and will maintain a high
shine with a hard surface.
Red and Yellow Floor pad
The red and yellow floor pads are for
restoring a shine to worn floor which have a
hard surface.

MAINTENANCE
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4-3
!CAUTION
REMOVING BLOCKAGES
Never clean the hose with
a stick or pointed object.
If there is a blockage, check the pad area (under
side) first. To do this first remove the floor pad, see
“Changing the Floor Pad”. Also check the suction
duct . Push the release button and remove the
suction duct access cover. Check the swivel neck
of the Polisher. Ensure there is no blockage
between the suction duct and the inlet of the swivel
neck.
If the orange bag full indicator is showing after the
filter bag has been changed and the filters are in
good condition, there is likely a blockage in the
system. First, check for suction at the end of the
hose. If you can only feel a small amount of
suction, the blockage is in the hose. To unblock,
loosen the safety ring on the lid. Remove the hose
from the machine and reverse the airflow through
the hose by putting the hose handle in the
connecting tube of the filter cover. Stretch the hose
in the spot where the blockage is and open and
close the end of the hose. Also check the suction
opening, which the hose handle fits into.

ACCESSORIES & SPARE PARTS
86324160 AXCESS 03/23/09 5-1
SPARE PART
S
Ref Part No. Prv. No. Description
1A 86320520 3230WI30 DIAMOND PAD GREEN FINE
ABRASION
1B 86312140 3230WI00 BLUE FLOOR PAD
1C 86320530 3286WI40
DIAMOND PADS
RED/YELLOW COMBO
PACK
2 86309330 - FILTER, EXHAUST
3 86284790 7029WI FILTER BAG
4 86284770 7012 FILTER, MOTOR
PROTECTION
5 86323990 - AXCESS POLISHER POWER
HEAD
Ref Part No. Prv. No. Description
1 86138400 1094DG DUSTING BRUSH, DK GRAY
2 86146290 1491DG UPHOLSTERY NOZZLE, DK GRY
3 86322440 1081DG CLIPS, ATTACHMENT, DK GRAY
4 86322450 1092DG CREVICE TOOL, DK GRY
5 86324000 - POWER HEAD 12”
6 86324010 - POWER HEAD 15”
ACCESS
O
RIE
S

VACUUM
86324160 AXCESS 03/23/09
5
-
2

VACUUM
86324160 AXECSS 11/28/11
5-3
POS. PRODUCT
CODE PRV NO. DESCRIPTION NOTES:
1 86137750 7135DG AIR DUCT
2 86146820 7065 INTERNAL WIRING ET
3 86142920 7096 INTERNAL CABLE
4 86144780 01016ER SCR, 4X16-T20 STS
5 86146510 7057HG VALVE COVER
6 86139960 7102ER PRINTED CIRCUIT BOARD 120V
7 86145180 7098 SOUND INSULATION
8 86146380 1047 VAC MOTOR SEAL
9 86144740 7009 RUBBER MOUNTING
10 86143660 7041ER VAC MOTOR 120V
11 86138380 05140S CARBON BRUSH SET
12 86141270 7001 DUST BAG HOUSING
13 86324770 7012 FILTER, MOTOR PROTECTION
14 86142510 7080ER HANDLE TUBE
15 86144830 0127ER SCR M 4X10
16 86146830 7068ER INTERNAL WIRING
17 86146490 7025 VALVE DISC
18 86322520 7028 VAVLE SPRING
19 86142680 7090HG HOSE DUCT
20 86139340 7027HG CABLE HOOK
21 86309310 7092hg COVER, DUST BAG HOUSING HG
22 86144790 01017ER SCR, 4X20-T20 STS
23 86284790 7029WI FILTER BAG
24 86309320 7091hg FILTER COVER HG
25 86309330 7095WI EXHAUST FILTER HG
26 86141460 7017hg EXHAUST FILTER CLAMP
27 86309340 7169WI LOWER HOUSING HG
28 86146250 7076HG TUBE PLUG
29 86142520 7163HG HANDLE GRIP CPL
30 86139350 7126BL CABLE 120V, US
31 86145140 7035BL SLIDING BUTTON
32 86142500 7073HG HANDLE FRAME
33 86145480 05138 ROCKER SWITCH, 2 POL.
34 86142670 7050SB HOSE DUCT
35 86139110 1030UL CABLE CLAMP
36 86147040 0103ER SCR, M3,9 X 16 MM DIN 7981
37 86292570 1035HG CABLE GROMMET
38 86141670 7094ER FILTER INDICATOR, CPL.
39 86144630 7018OR RETAINING RING, CPL.
40 86309880 7142 PROTECTION FILM
41 86324820 7024 SPRING LATCH FILTER COVER

POLISHER HEAD
86324160 AXCESS 03/23/09
5-4
1
3
2
14
18
19
36
17 22
16
23
20
33
32
20
31
30
20
34
26
25
27
24
11
5
12
8
7
6
9
4
10
5
13
29
20
28
21
15
35

POLISHER HEAD
86324160 AXCESS 03/23/09 5-5
POS. PRODUCT
CODE
PRV
NO. DESCRIPTION NOTES
1 86314610 3204WI POWER HEAD COVER
2 86314360 3205TG SUCTION DUCT ACCESS COVER
3 86314370 3258DG SWIVEL NECK SUPPORT
4 86314380 3227DG TURNING SWIVEL NECK
5 86314390 3249 WIRING SWIVEL NECK
6 86324850 2947DG COVER
7 86144990 2950ER BEARING SEGMENTS
8 86324860 1737DG RELEASE BUTTON
9 86324870 2952DG BUTTON COVER
10 86324880 2945DG SWIVEL NECK SLIDE
11 86324890 2951DG SOCKET COVER, TS-NECK
12 86144820 01027ER SCREW F 3,9X9,5 DIN7981
13 86138140 2954 SWIVEL NECK BEARING
14 86314450 3257ER SWIVEL NECK SUPPORT L.H.
15 86314460 3238 SWITCH LEVER
16 86314470 2938ER AXLE HSB
17 86314480 3252ER MOTOR 120V CPL HSB
18 86138390 05141S PAIR OF CARBON BRUSHES
19 86314490 3222 MOTOR PULLEY HSB
20 86144780 01016ER SCREW
21 86314500 3245 INTERNAL CABLE
22 86314510 3242ER PRINTED CIRCUIT BOARD 120V
23 86321410 01029ER SCREW C 2,9X13
24 86141710 2937OR FOOT PEDAL
25 86314520 3201DG CHASSIS HSB
26 86314530 3254DG REAR CASTOR
27 86147030 0102 SCREW F 3,9X13 DIN 7981
28 86314540 3268ER SEALING STRIP
29 86314550 3221 DRIVE BELT HSB
30 86314560 3220ER CENTER CASTOR
31 86314570 01033ER SCREW, M10X25 DIN 7991
32 86314580 3202DG BELT DRIVE COVER
33 86312140 3230WI00 BLUE FLOOR PAD
- 86320520 3230WI30 DIAMOND PAD GREEN FINE ABRASION
- 86320530 3286WI40 DIAMOND PADS RED/YELLOW COMBO PACK
34 86314590 3219 SEAL HSB
35 86320540 3281NE BURNISHER PAD RETROFIT KIT
36 86321420 3280 PAD HOLDER QUICK RELEASE

NOTES:
86324160 AXCESS 03/23/09
5-6