WISKA SW200A User manual

OPERATING INSTRUCTIONS
SEARCHLIGHT
SW 200/ SW200A

30101271000_SW200-SW200A Rev 24022012E About these instructions
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Contents
1. ABOUT THESE INSTRUCTIONS............................................................. 3
1.1 Symbols and guidance signs in these instructions ......................... 3
1.2 Who are these instructions for? ...................................................... 3
2. SAFETY..................................................................................................... 4
2.1 General information......................................................................... 4
2.2 How to handle halogen lamps......................................................... 4
2.3 Safety devices................................................................................. 5
2.4 Operating conditions ....................................................................... 5
2.5 Maintenance / Cleaning................................................................... 5
3. AN OVERVIEW OF THE UNIT ................................................................. 6
3.1Layout drawing................................................................................ 6
3.2 Technical data................................................................................. 6
3.3 Dimensions...................................................................................... 7
3.4 Circuit diagram ................................................................................ 8
4. INSTALLATION ........................................................................................ 9
4.1 Unpacking ....................................................................................... 9
4.2 Mounting.......................................................................................... 9
4.3 Electrical connections...................................................................... 9
5. OPERATION ........................................................................................... 10
5.1 Operation with pan/tilt unit via RCU (optional).............................. 10
5.2 Switching on.................................................................................. 10
5.3 Switching off.................................................................................. 11
6. MAINTENANCE...................................................................................... 11
6.1 Cleaning ........................................................................................ 11
7. REPLACEMENT OF DEFECTIVE PARTS............................................. 11
7.1 Before starting work ...................................................................... 11
7.2 Assembly overview........................................................................ 11
7.3 Lamp replacement......................................................................... 12
8. DISPOSAL .............................................................................................. 12
9. SPARE PARTS..................................................................................... 133
9.1 Searchlight head S 200............................................................... 133
9.2 Fixing and control elements ........................................................ 144

30101271000_SW200-SW200A Rev 24022012E About these instructions
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1. About these instructions
1.1 Symbols and guidance signs in these instructions
Danger! There is a risk to life and limb if the warning is not followed.
Risk of electric shock! There is a risk to life and limb from electricity if the
warning is not followed.
Use disposable gloves! Use disposable gloves for the following work to
protect the material and your health.
Attention! There is a risk to the environment and the device if the warning is
not followed.
Operating steps, that should take place in a certain order, are numbered
sequentially.
Operating steps, that only consist of one step or that don’t have to be
followed in a certain sequence, are marked with a point.
Feedback from executed actions begins with an arrow.
Enumerations begin with an enumeration line.
1.2 Who are these instructions for?
These instructions are intended for the personnel, that are assigned with the assembly,
operation and maintenance of the searchlight.
Danger of electric shock and short circuit! All electrical installation and
repair work may only be carried out by a qualified electrician!
1, 2, 3, …

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2. Safety
The following safety instructions have to be strictly followed! Otherwise you put yourself
and others in danger.
2.1 General information
Intended use
The SW 200/ SW200A searchlight is designed for lighting large and far away objects.
The range of the searchlight is up to 848 m.
Because of its intense light power the searchlight may not be used to illuminate persons
in the nearby surroundings.
It is not suitable for illuminating, spaces on the ship or in buildings.
Danger! Unauthorised conversions and changes to the searchlight are not
allowed, since this can endanger persons and may damage the unit. Disregard
will result in the loss of the operating licence and warranty for the device. Only
original spare parts may be used.
Risk of getting burned! Never touch the searchlight during operation without
protection. The casing can reach 140 °C. Always allow the searchlight to cool
down before maintenance and repair work. In case of burns cool the injured
area immediately and seek medical help.
Risk of glare! Never look into the light source during operation. This is
dangerous for the eyes. Never point the searchlight directly at anyone.
Risk of crushing! Risk of shearing! Before rotating or tilting the searchlight
using the optional remote control: Make sure that there is nobody right beside it.
A persons limbs can get trapped between the searchlight and the moving
mechanism and sustain serious injured.
2.2 How to handle halogen lamps
Strictly follow the safety instructions below when handling halogen lamps:
Transport
• Always store and transport halogen lamps in such a way that the glass bulb
cannot break.
• Leave the lamp in its packing until it will be used.
• Use the packing when transporting the lamp.
• Never touch the lamp with your fingers.
Operation
• Check the lamp before installation for fingerprints and dirt. Remove
fingerprints on the lamp before installation with an alcohol solution and a soft
lint-free cloth.
• Use disposable gloves when handling the lamp. Every fingerprint or other
contamination on the glass bulb of the lamp greatly reduces its lifetime.
• Check the lamp for scratches, cracks or other damage. Don’t continue using
damaged lamps.

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Lifetime
• The average lifetime of the halogen lamp is between 300 and 3000 hours, depending on
the lamp manufacturer and on the frequency and duration of switch-on of the lamp.
Average lifetime of the halogen lamp: Time interval after which the failure of a single
burning lamp can be expected.
Disposal
• Dispose of the defective halogen lamps properly. Special disposal requirements are not
specified.
• Consider national disposal regulations if applicable.
2.3 Safety devices
Radiation/escape of dangerous particles
- Halogen lamps radiate UV light that is harmful to the eyes.
- If the halogen lamp explodes during operation, the casing remains intact and contains any
heated glass splinters.
Overload protection
- Electrical means of overload protection, such as fuses have to be provided by the customer.
Refer to chapter 3.2 Technical specifications regarding the power of the unit.
Temperature
- In order to protect the optional electric pan/tilt unit for the searchlight against freezing in
cold ambient temperatures, it can be equipped with a thermostatically controlled heater.
2.4 Operating conditions
Installation location of the searchlight
Under normal use conditions the casing surface temperatures can go up to 140 °C. Only
install the searchlight close to heat resistant material. To eliminate any dangers: Never
store any explosive or highly flammable materials right beside the searchlight. These
include petrol, paper and paint for example.
2.5 Maintenance / Cleaning
Before carrying out maintenance or cleaning work:
1. Turn the main switch to OFF.
2. Make sure that the complete electrical system is de-energised.
3. Wait until the searchlight has cooled down.

30101271000_SW200-SW200A Rev 24022012E An overview of the unit
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3. An overview of the unit
3.1 Layout drawing
Basic configuration of searchlight head
1
4
2
3
1Searchlight head SW 200
2 Quick release lock
3 Front frame and front glass
4 Handle
3.2 Technical data
Type: SW 200/ SW 200A 24V AC/DC
Manufacturer: WISKA Hoppmann & Mulsow GmbH
SW 200A
SW 200
Lamp:
Halogen lamp
Operating voltage [V]
24 AC / DC
Diffusion angle
4.0°
6.0°
7.0°
3.5°
5.5°
6.5°
Luminous intensity
[cd]
0.35 x 106
0.4 x 106
0.6 x 106
0.42 x 106
0.48 x 106
0.72 x 106
Range [m]
590
630
775
648
692
848
Lamp power [W]
100
150
250
100
150
250
Average lamp lifetime
[h]
3000
300
300
3000
300
300
Reflector
Aluminium reflector 200 mm
Glass mirror reflector 200 mm
Casing:
Material
Stainless steel 1.4301
Colour
RAL 9016
Diameter
280 mm
Depth
195 mm
Weight
3 kg
Protection rating
IP 56

30101271000_SW200-SW200A Rev 24022012E An overview of the unit
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3.3 Dimensions
a) Searchlight head on fixing foot element
b) Searchlight head with cabin control
c) Searchlight head with pan/tilt unit

30101271000_SW200-SW200A Rev 24022012E An overview of the unit
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3.4 Circuit diagram
Block diagram
Circuit diagram
SW 200 24V
Supply connection
24 V AC 50/60Hz //
24 V DC
20 Amp.
1. Ein Hauptschalter und Maßnahmen gegen Überlastung sind bauseitig vorzusehen.
Main switch and protective measure against overload have to be provided
2. Flexible Kabel sind am SW 200 und FL 20 (optional) fest angeschlossen.
Flexible Cables are connected at SW 200 and FL 20 (optional).
SW 200/ SW 200A

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4. Installation
4.1 Unpacking
Check the delivery. Don’t start the unit if there is transport damage or missing parts! Contact
WISKA or our sales partner in your country. The address can be found at the back of these
instructions or on the internet under www.wiska.de.
Think about the environment and send the packing for recycling!
4.2 Mounting
a) Mounting the searchlight with the fixing foot element
Alternatively the searchlight can be mounted on a matching foot.
1. Three holes have to be drilled here for fixing:
see chapter 3.3 Dimensions a.
2. Fit the movement unit and bolt it on.
3. Connect the earth cable
b)Mounting the searchlight with a cabin control
If equipped with a manual cabin control, the linkage must be fed downwards, for which a
central hole is required in addition to the fixings. See chapter 3.3 Dimensions b.
c) Mounting the searchlight with an FL20 pan/tilt unit
1. Four holes have to be drilled in a circle for fixing:
see chapter 3.3 Dimensions c.
2. Fit the movement unit and bolt it on.
3. Connect the earth cable
4.3 Electrical connections
Danger of electric shock and short circuit! Electrical connections may only be carried by a
qualified electrician. Please ensure that the mains connection is off and that nobody can
accidentally energise the connections during installation!
The circuit diagram is also included separately or can be found in chapter 3.5 Circuit diagram.
Electrical connected loads for the searchlight head
Mains voltage: 24 V AC, 50/60 Hz // 24V DC (min. 250 VA / Watt).
Device fuse: 1 x 20 A (not included in the scope of supply)
Mains connection
•Observe the relevant national and international regulations!
Prior to commissioning
•Check for correct installation. Wrong connections can destroy the halogen lamp or
the searchlight.
•Check for correct connection of the earth / ground!
•Insert the lamp.
•Insert the fuse.

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5. Operation
-Only use the control knob provided for setting up the searchlight. Never touch the
searchlight casing during operation since there is a risk of getting burned!
-Make sure that nobody is in front of the searchlight when switching on or during
operation, - Risk of glare!
-The searchlight is switched on via a separately installed switch. Switch S1 for
switching on the searchlight, as described in 5.2, is found on the RCU only if a
pan/tilt unit with a control unit exists. If no electromechanical movement unit exists,
switch S2 and the control lever are also absent.
-Now read on from item 5.2 Switching on.
5.1 Operation with pan/tilt unit via RCU (optional)
The operation of the searchlight with the pan/tilt unit and associated RCU controller
is shown below.
1 Drive indicator lamp
S2 Drive on/off switch
2 Drive control lever
S1 Searchlight on/off switch
3 Searchlight indicator lamp
5.2 Switching on
Risk of getting burned! Never touch the searchlight during operation without
protection. The casing can reach 140 °C. In case of burns cool the injured area
immediately and seek medical help.
Risk of glare! Never look into the light source during operation. This is dangerous for
the eyes. Never point the searchlight directly at anyone. Before switching on make
sure that nobody is near the searchlight.
1. Turn switch S1 on. The lamp should light up immediately.
2. If the lamp does not light up, please refer to chapter 7.3 Lamp replacement and
replace the lamp.
3. If a pan/tilt unit is fitted, switch this on as well with switch S2 on the RCU controller. The
movement unit is now also ready for use and can be moved with the control lever.

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5.3 Switching off
1. Switch the searchlight off with the lamp switch. If you are using an RCU (remote control unit),
this is switch S1 on the RCU.
2. If you are using a pan/tilt unit, you can now also switch this off with switch S2 on the RCU.
This prevents control using the joystick.
6. Maintenance
6.1 Cleaning
Clean the front glass on the outside as needed. When doing so check the function of the
fixing clamps and inspect them for rust. Cleaning the inside of the searchlight is not
necessary. A coloured film develops on the mirror surface over time. This is harmless and
does not affect the light power.
Risk of glare! Ensure that the searchlight cannot be switched on during cleaning work.
7. Replacement of defective parts
7.1 Before starting work
1. Make sure that the complete electrical system is de-energised and that it cannot be switched
on again accidentally.
2. Wait until the searchlight has cooled down.
3. Read chapter 2.2 How to handle halogen lamps.
4. Make sure that the halogen lamp does not get damaged during handling.
7.2 Assembly overview
The following illustrations should help you to better understand the design of the searchlight,
before starting with the replacement work. Follow the instructions on the following pages for
carrying out the replacement work!
3 1
2
1. Casing
2. Front frame and
front glass
3. Quick release lock

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7.3 Lamp replacement
The lamp is defective, if
- it does not light up after switching on;
- the lamp filaments are damaged;
- the glass bulb is black.
Also replace the lamp if it has reached the average lifetime specified by the lamp
manufacturer.
Danger! Persons who have to carry out these repairs, have to be instructed by
a trained professional and also made aware of the dangers and necessary
protective measures to be taken! Be sure to read chapter 7.1 Before starting
work!
4
3 5
Removal
1. Undo the quick release locks 3 on the front side and carefully set the front frame
and front glass aside.
Note: The lamp 4 is fixed vertically in the lamp holder 5. Handle the lamp in
accordance with paragraph 2.2 when fitting and removing it.
2. Loosen the defective lamp until it can be removed without force in an upward
direction out of the holder 5.
3. Put the defective lamp down so that the glass bulb does not get damaged.
Installation
Attention! Check the new lamp before installation for fingerprints or damage such
as scratches or cracks. Don’t start the lamp if there is visible damage. Remove
any fingerprints with an alcohol solution and a soft lint-free cloth.
1. Open the protective packaging of the new lamp. Make sure not to touch the glass
bulb with your fingers during installation. Use disposable gloves when handling
the lamp to avoid leaving fingerprints.
2. Insert the lamp as far as it will go into the receptacle slit of the lamp holder 5.
3. Put the front part of the searchlight back in place and fix it with the quick releases.
4. Dispose of the defective lamp properly.
8. Disposal
Electrical components contain substances which are hazardous for the environment.
Ensure proper disposal or send the defect parts to WISKA. The address is on the back
page of these instructions.

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9. Spare parts
9.1 Searchlight head S 200
Designation
Art. no.
Spare part designation
1
Front frame + front glass S 200
22000097
SP-SW-200 Front frame + front glass S 200
2
Halogen lamp 100 W/ 24 V
22000098
SP Halogen lamp 100 W 24 V G 6.35
3
Halogen lamp 150 W/ 24 V
22000099
SP Halogen lamp 150 W 24 V G 6.35
4
Halogen lamp 250 W/ 24 V
22000094
SP Halogen lamp 250 W 24 V G 6.35
5
Lamp holder SW200
22000100
SP holder G 6.35
6.1
Aluminium reflector kit SW 200 A 100
W
22000101 SP-SW-200A Reflector unit 100 W
6.2
Aluminium reflector kit SW 200A 150 W
22000111
SP-SW-200A Reflector unit 150 W
6.3
Aluminium reflector kit SW 200A 250 W
22000113
SP-SW-200A Reflector unit 250 W
7.1
Mirror reflector kit SW 200 100 W
22000102
SP-SW-200 Mirror unit 100 W
7.2
Mirror reflector kit SW 200 150 W
22000114
SP-SW-200 Mirror unit 150 W
7.3
Mirror reflector kit SW 200 250 W
22000115
SP-SW-200 Mirror unit 250 W
8
Quick release lock
22000103
SP-S Quick release locks 2-off
9
Searchlight seal
22000116
SP-SW Seal for searchlight casing
All other parts can be obtained by contacting WISKA sales.
1
9
5
8
Variant 6 or 7

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9.2 Fixing and control elements
Foot fixing element Cabin control
Designation
Art. no.
Spare part designation
1
Foot fixing element
22000119
SP-SW-200 Foot, complete. D 200
2
Cabin control
22000120
SP-SW Deck with cabin control C 300
3 FL 20 pan/tilt unit
See operating instructions
“pan/tilt unit”

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WISKA Hoppmann & Mulsow GmbH
Kisdorfer Weg 28
24568 Kaltenkirchen
Germany
+49 (0) 4191/508-0
+49 (0) 4191/508-209
[e-mail]
www.wiska.de