WISKA Floodlight 5000 User manual

Article No.: 50xxxxxx Ed. 2.0 –07/2019 P a g e | 1
Keep the instruction manual always handy.

Instruction manual Floodlight 5000
Ed. 2.01 –12/2019 Article No30104868001
Table of contents
INTRODUCTORY REMARKS 3
SAFETY INSTRUCTIONS 3
DESCRIPTION AND INTENDED USE 5
OPERATION 6
MALFUNCTIONS DURING OPERATION 6
CLEANING 6
REGULAR REVIEW 7
DISPOSAL AND DECOMMISSIONING 7
MOUNTING AND ASSEMBLY 8
COMMISSIONING 12
MAINTENANCE AND REPAIR 12
TECHNICAL DATA 16
ACCESSORIES/SPARE PARTS 19
DECLARATION OF CONFORMITY/CERTIFICATE 20

Instruction manual Floodlight 5000 3
Ed. 2.01 –12/2019 Article No50108013001
Introductory remarks
These operating instructions are intended for the operator, his personnel and the installer. The instructions will
help correctly install Floodlight 5000 and use it safely in accordance with its intended purpose.
These instructions contain important information on the installation and operation of the floodlight. By following
the given steps, hazards are avoided, repair costs and downtimes reduced and reliability and service life
increased.
Read the operating instructions carefully and attentively! WISKA Hoppmann GmbH is not liable for any
damages or malfunctions resulting from non-observance of these operating instructions.
Safety instructions
The operator bears the responsibility to use the product as described in the intended use.
A warning is issued to indicate dangerous situations to be avoided, followed by an explanation of the
situation. The symbols and safety instructions used are as follows:
Icon
Signal word
Meaning
DANGER
Probable result: Immediate death or serious injury
WARNING
Possible result: death or serious injury
CAUTION
Possible result: Slight to moderate injury to persons
ATTENTION
Possible consequences: Material damage and malfunctions
Electrician
Installation and repairs may only be carried out by a qualified electrician /
electrical skilled person
Electrical
voltage
Injury due to open live parts and components
Unlocking
Switch off the power before starting work and secure it against being switched
on again
2.1 General safety instructions
Installation, commissioning and maintenance should only be carried out by a qualified
electrician.
Use Floodlight 5000 based on its IP protection class; otherwise, it may get damaged.
Avoid dropping or jolting the floodlight as it could get damaged.
The tightening torques specified by the manufacturer must be observed.
Allow the LED module to cool for at least five minutes before replacing it.
WARNING: The Floodlight 5000 should only be opened or repaired by an authorized
electrician.
CAUTION: Switch off Floodlight 5000 and disconnect it from the power source immediately if
smoke, sparks, or fumes are emitted or an unusual odor is detected.

Instruction manual Floodlight 5000 4
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2.2 Electrical voltage
Read this manual carefully. If applicable also consider the operating instructions of other
manufacturers.
Install Floodlight 5000 as described in this manual.
ATTENTION: Electrical connections and connection cables must comply with all relevant
regulations.
Observe the safety regulations for electricians: Before starting any installation or maintenance
work, disconnect the power supply, secure it from being switched on again, check that no voltage
is present, earth and short-circuit and cover adjacent live parts.
WARNING: Floodlights must not be installed outdoors in rainy weather due to the danger of
an e electric shock.
CAUTION: Observe the load limits of extension cables and sockets to avoid the risk of fire or
an electric shock.
WARNING: Never repair damaged power cables! This poses danger to life. Disconnect the
Floodlight from the mains and have it repaired.
All cables and accessories must be professionally installed to function reliably.
Consider the national and local installation requirements and classification rules. In some
countries, lighting may only be installed by registered installers.
Clamping screws in electrical connections must be tightened as specified by the manufacturer.
Observe the symbols for connecting the cables in accordance with national directives:
N = Neutral L = Phase = Earth LS = Live, switched.
2.3 These instructions apply to the following versions:
Floodlights 5000 1x40, 5000 2x40, 5000 3x40, 5000 4x40 with and without protective grille as well as
narrow, normal or wide beam versions.
2.4 Change history
Version Revision date Changes
1.0 11/2017 first edition
2.0 09/2019 product redesign
2.01 12/2019 certificate renewed, additional rubber damper (5000 4x40)
2.5 Original instructions
The German version of this document is the original manual.

Instruction manual Floodlight 5000 5
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Description and intended use
The Floodlight 5000 is used to illuminate surfaces in and on ships and is certified for this purpose by DNV
GL. The Floodlight 5000 is available in different versions, with one to four modules mounted on a support
frame. It consists of a stainless steel support frame, LED module(s) in a plastic housing, a stainless steel
mounting bracket and connection box, and the 5000 1x40 version comes with a cable. Optional protective
grilles are available for the front glass panes.
The Floodlight 5000 is approved for outdoor use and meets the degrees of protection mentioned below:
1 module: IP66/68
2–4 modules: IP66/67.
Front view Rear view
Illustration 1 - Overview Floodlight 5000 2x40
Pos.
Designation
1
LED module
2
Case
3
Cover
4
Mounting bracket
5
Cable gland
6
Terminal box
Floodlight 5000 is designed to illuminate surfaces on ships. Its usage is forbidden in the following
scenarios:
Using the floodlight to dazzle people or interfere with shipping traffic.
Using the floodlight as a handle.
Hanging objects from the cable or holding on to the cable.
1
5
2
3
2
4
6

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Operation
The floodlight is exclusively operated using the light switch installed on site in the electrical supply line.
If the product is not to be used for a longer period of time, no preparation is required.
A visual inspection before recommissioning is recommended.
Malfunctions during operation
Repairs and maintenance must only be carried out by skilled personnel with proven qualifications.
In case of malfunctions, first consider the measures listed below:
Problem
Cause
Remedy
Light cannot be
switched on
Power supply is
interrupted
Re-establish the power supply:
Switch/ connection.
Light switch is
defective
Ask the electrician to replace the light switch.
Module is defective
Ask the electrician to replace the the LED
module.
Fuse failed/is short
Eliminate the error and then switch on the fuse.
Floodlight is
incorrectly
connected
Ask the electrician to check the connection.
Connection cable is
defective
Ask the electrician to replace the connection
cable or LED module.
Water in the LED
module
Ventilation is
defective
Ask the electrician to replace the LED module.
Housing is broken
Washer is leaking
Incorrect illumination
Floodlight
suspension needs
adjusting
Realign the floodlight and retighten the screws.
One LED module
does not work
LED module is
defective
Ask the electrician to replace the LED module.
Individual LEDs cannot be exchanged.
Light flickers
A dimmer is
connected
Ask the electrician to remove the dimmer.
Malfunction in the
electrical system
Inform the electrician.
Cleaning
Clean the outer surfaces of the floodlight with a soft, dry cloth. In case of heavy soiling, slightly moisten the
cloth with clear water.
WARNING
Risk of electric shock!
Before cleaning, switch off the floodlight / disconnect it from voltage sources.
ATTENTION
Do not use solvents, petrol, alcohol while cleaning. Further, do not use sharp-edged
tools, screwdrivers, metal brushes or the like. They can damage the surfaces of the
floodlight.

Instruction manual Floodlight 5000 7
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Regular review
The floodlight is maintenance-free. In case of problems or malfunctions please refer to the chapters
“Troubleshooting”and “Maintenance.”
Perform visual and functional tests at regular intervals - at least once a month.
The examination should include:
A visual inspection for damage and heavy soiling of the case.
A visual inspection for damage or rust on the retaining bracket and fixing screws.
A visual inspection for damage to the cables.
A visual inspection for damage and contamination to the protective glass.
A visual inspection for the formation of condensed water in the LED module.
A function test of the light source.
A function test of the retaining bracket.
A test for noises (crackling, humming) and heated supply lines.
WARNING
Danger of glare!
If the floodlight is switched on during maintenance work, the light intensity can
permanently damage the eyes. People can become disoriented and fall down.
Before maintenance, switch off the light and secure the product from being switched
on again.
Disposal and decommissioning
Comply with the local and national laws, guidelines and regulations regarding the disposal of materials and
products.
Waste Electrical and Electronic Equipment (applicable in the European Union and other European
countries with separate collection systems.)
The electrical appliances by Wiska Hoppmann GmbH are professional electrical appliances, which are also
called business-to-business (B2B) appliances. We take back old electrical appliances in accordance with
the national WEEE law (i.e. in Germany § 19 ElektroG), and dispose of them properly. Please contact us
before shipping your old Wiska electrical appliances at [e-mail]. Components, such as cable
glands, do not fall under this law.
Do not mix or dispose of old electrical equipment from Wiska Hoppmann GmbH with other commercial waste.

Instruction manual Floodlight 5000 8
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Mounting and assembly
Installation, commissioning, maintenance and repair should exclusively be carried out by skilled personnel
with proven qualifications.
DANGER
Danger to life from electric currents
Working on open circuits can result in short circuits and body shorts.
An electrician should be present when working on electrical components.
Make sure that the system is disconnected from the electrical connection.
Secure the power supply against being switched on again.
Cover open external plant components.
If necessary, short-circuit the system components.
Test whether the system is voltage-free.
9.1 Scope of delivery
Accessories (included)

Instruction manual Floodlight 5000 9
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9.2 Preparation
Required tools
Screwdriver, open-end wrench, ratchet
Mark the mounting position.
ATTENTION: Malfunctions due to constantly dripping water are possible.
Do not install floodlights under drip edges or rain gutters. Maintain a minimum distance of 30
cm from a drip edge.
Prepare mounting points for on-board
installation.
Version
5000 1x40
L1 = 300mm
L2 = 250mm*
L3 =160 mm
B = 405mm
Version
5000 2x40
5000 3x40
L1 = 300 mm
L2 = 160 mm
L3 = 70 mm
B = 434mm
Version
5000 4x40
L1 = 309 mm
L2 = 249 mm
H1 = 60 mm
H2 = 35 mm
B = 437mm
*use only together with a mobile railing bracket.
9.3 Installation
Required tools
Screwdriver, open-end wrench, ratchet lever
CAUTION Floodlight is heavy!
Injuries and damage from falling down are possible.
Use lifting gear if applicable and secure the floodlight using another person’s
help.
Mount the bracket on the mounting
points and screw tight.
Fix the floodlight to the mount with at least two
screws.
Use two screws with the outer holes (L1) or three
screws with the oblong holes and inner hole (L2, C).
Fix the version 5000 4x40 with 6 screws and mount 2
rubber dampers between bracket and surface.
1
2
1
i
C
L3

Instruction manual Floodlight 5000 10
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Mount the bracket onto the case using
screws.
Tightening torques
The tightening torques for the floodlight at the
mounting bracket are as follows:
25 Nm for two–four modules
10 Nm for one module.

9.4 Electrical connection
Electrical connections should only be handled by a qualified electrician.
DANGER
Electric shock hazard.
ATTENTION
Do not use heat-shrinkable tubing, as it might damage the screw connection.
REFERENCE
Make sure that a light switch is installed in the electrical supply line.
The electrical connection is only described for the versions 2x40 up to to 4x40 W.
The version 1x40 is supplied with 1.5 m connection cable.
Characteristic data
Nominal voltage
Nominal power
Wire cross-section
Cable diameter
100-240V AC, 50/60 Hz
1x40W to 4x40W corresponding to the number of modules
Max. 3x4mm2 (max.3x AWG 11)
9-17mm (0.35“ – 0.67“, cable gland M25)
7.5-14 mm (0.3“ –0.55“,cable gland 2x M20)
Required tools
Insulation stripping pliers, screwdriver.
Preparing the connection cable.
Strip the cable sheathing and insulation.
Phase (L), Neutral (N) and Protective Earth (PE)
conductors required.
1
2
10-20 [mm]
i
2
i
3

Instruction manual Floodlight 5000 11
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Open the terminal box.
Terminal box open.
Terminal blocks with push-in connectors.
The tightening torque for the cable gland should be 4Nm!
Wire it up.
Use Phase (L), Neutral (N) and Protective
Earth (PE) conductor.
Lay on the wires.
Close the terminal box.
Close the cover screws.

3
4
7
For 2-3 modules
For 4 modules
Press down the
dressing (orange)
8
Insert the
cores
5
6
4x
i

Instruction manual Floodlight 5000 12
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Commissioning
Required tools
Screwdriver
Align the floodlight with the
surface to be illuminated.
Firmly tighten the screws.
Tightening torque for: floodlight with one module 10Nm,
floodlight with several modules 25Nm.
Check the floodlight‘s
functioning.

Maintenance and repair
DANGER
Danger to life from electric currents.
Working on open circuits can lead to short circuits and body short-circuits.
An electrician should be present when working on electrical components.
Make sure that the system is disconnected from the electrical connection.
Secure the power supply against being switched on again.
Cover open external plant components.
If necessary, short-circuit the system components.
Test whether the system is voltage-free.
11.1 Replacement of the module (floodlights with one module)
Replacement of the module for the one module floodlight version.
DANGER of electric shock.
Disconnect the floodlight from the power supply.
Observe safety measures to prevent reconnection.
1
4
Plug-in terminals for
4 modules
Tightening torque 4Nm
i
2
3

Instruction manual Floodlight 5000 13
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Required tools
Screwdrivers
(reuse the screws.)
Caution Switch off the floodlight and disconnect the connection cable before starting the
maintenance process.
Remove the 6 front screws.
Keep the screws for installation.
Loosen the rear cover.
Remove cover.
Lifting the old module out of the frame.
Insert the new module.
Assemble the parts.
Replace the cover and fasten it.
Fasten the 6 screws.

Tightening torque: 4 Nm.
1
2
3
4
5
6
7
8
i

Instruction manual Floodlight 5000 14
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11.2 Replacement of a module (floodlights with multiple modules)
Identical process for replacing a module for the 5000 2x40, 5000 3x40 and 5000 4x40 versions.
DANGER of electric shock
Disconnect the floodlight from the power supply.
Observe safety measures to prevent reconnection.
Required tools
Electric drill, rivets, screwdriver
Drill out 4 rivets each to loosen the rear
cover above and below the terminal
box.
Remove the cover to
loosen the cable gland.
Open the terminal box (a).
. Disconnect the wires (b).
a
Remove the front rivets.
Remove the module frame.
Pull the module out of the frame.
Insert the new module.
Assembling and riveting in reverse order.


1
2
3
4
1
2
3
4
5
6
b
7
8

Instruction manual Floodlight 5000 15
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11.3 Mounting the front guard grille (optional)
Mounting on a single module floodlight
Remove the outer and middle screws.
Position the protective grille on the
floodlight.
Fasten it using the original screws.
Required tightening torque: 3 Nm.

Mounting on a floodlight with multiple modules
Place the grille over the frame and
ensure the rivet holes are aligned.
Fastening the grill using the supplied
rivets.

1
2
1
2
2
3
3
i

Instruction manual Floodlight 5000 16
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Technical data
Specification
MB
NL
WB
Illuminant type
LED
Operating voltage [V]
100 to 240 VAC
Luminous flux [lm]
At least 4000 per module
Light color [K]
5600
Power per Module [W]
approx. 40
Lamp lifetime [h]
> 50000 (L70b10) at +55° C
Lens
Medium beam
Narrow beam
Wide beam
Material
High-performance plastic / powder-coated stainless steel
Cable gland
2x M20 or 1x M25 (only for floodlights with 2–4 modules)
Colour
Black/white
Degree of protection
One module: IP66/68
Multiple modules: IP66/67
Protection class
SK I/protective conductor
12.1 Dimensions (mm)
Version
Outer dimensions*
Mounting bracket
Weight**
W
H
D
L
W
H
mm
mm
mm
mm
mm
mm
kg
5000- 1x40
405
155
115
405
50
120
4.3
5000- 2x40
434
269
148
434
50
185
9.2
5000- 3x40
434
397
148
434
50
185
12.5
5000- 4x40
437
509
148
437
60
305
16.4
* Including the mounting bracket
** Without the protective grille
Version
Outer dimensions*
Mounting bracket
Weight**
W
H
D
L
W
H
inch
inch
inch
inch
inch
inch
lb
5000- 1x40
15.9
61
45.3
159.4
19.7
47.2
9.48
5000- 2x40
17.1
105.9
58.3
17.1
19.7
72.8
20.28
5000- 3x40
17.1
156.3
58.3
17.1
19.7
72.8
27.56
5000- 4x40
17.2
200.3
158.3
17.2
23.6
120
36.16

Instruction manual Floodlight 5000 17
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12.2 Dimensional drawings
5000 1x40W
5000 2x40W
5000 3x40W
5000 4x40W

Instruction manual Floodlight 5000 18
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12.3 Product identification
Illustration for the Floodlight 5000 nameplate.
The type label has a three-row design and includes the following:
Pos.
Designation
1
Article short text
2
Performance data
3
Power consumption
4
Country of origin
5
Serial number
6
Notified Body
7
Identification index
12.4 Scope of delivery
The floodlight is mainly custom made.
It optionally features a narrow, medium or wide beam lens and a protective grid.
Further options are available based on the order.
Note: A connection cable is only provided with Floodlight 5000 1x40.

Instruction manual Floodlight 5000 19
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Accessories/spare parts
Use only original WISKA accessories and spare parts. Accessories and spare parts (e.g. cable glands, pressure
compensation plugs, seals). They can be obtained from WISKA Service.
Spare parts
No.
Designation
Article no.
1
LED module, cable length 0.5 m
22000965
2
LED module, cable length1.5 m
22001008
4
Mounting bracket
4.1
Mounting bracket, for the single variant
22000984
4.2
Mounting bracket, for the double/ triple
variants
22000998
4.3
Mounting bracket, for the fourfold variant
22000985
5
Cover
5.1
Cover, for the single variant
22000991
5.2
Cover, for the multiple variants
22001131
6
Junction box
6.1
Junction box for the double variant
22000995
6.2
Junction box for the triple variant
22000996
6.3
Junction box for the fourfold variant
22000997
7
Protective grilles
7.1
Protective grille, for the single variant
22000986
7.2
Protective grille, for the double variant
22000988
7.3
Protective grille, for the triple variant
22000989
7.4
Protective grille, for the fourfold variant
22000990

Instruction manual Floodlight 5000 20
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Declaration of Conformity/Certificate
The declaration of conformity for each floodlight can be found on www.wiska.com.