Wolf ATEX Splitter Box Troubleshooting guide

LL-1148 Issue 8
DF528
Wolf ATEX Splitter Box
Operation and Maintenance Instructions
Please Retain – Read Before Use
Models
LL-260/(suffixes define enclosure, cable, plug, socket and fuse options)
The Wolf ATEX splitter box meets all relevant provisions of the 2014/34/EU
Explosive Atmospheres (ATEX Equipment) Directive by virtue of the issued EU
type examination certificate confirming compliance with all relevant harmonised
standards and essential health and safety requirements.
The Wolf ATEX Splitter Box range use GRP and 316 stainless steel enclosures
protected with a 316 Stainless Steel Skid. The splitter box is approved as Group
II, equipment for use in zone 1 & 2 potentially explosive gases, vapours and
mists where a T5 temperature class is permitted and in zone 21 & 22 dusts
where the surface temperature T90ºC permits. ATX, CEAG, STAHL or
Marechal sockets may be fitted. SY, SB and HOFR can be used when
connecting into the splitter box via approved glands.
CERTIFICATION/APPROVAL CODE
II 2 GD*
Ex d e IIC T5 Gb
Ta
-
20ºC**
to +50ºC***
Ex tb IIIC T90ºC Db
IP66***
*
* When CEAG GHG 54.. range of sockets are used the splitter box is only
certified safe to use at
50V and
in p
otential explosive
Gas
atmospheres
.
**When SY cable is used, T amb min =
-
15ºC
.
*** When total input current ≤10A T amb max = +55ºC (CEAG, STAHL,
MARECHAL sockets only)
.
**** When CEAG GHG 5118.. range of sockets are used the splitter box is
IP64 rated and when CEAG GHG 54 range of sockets are used the splitter
box is IP54 rated
,
Check product label for specific voltage information, approval codes,
certification, IP and fuse ratings.
CERTIFICATION (see product label for code).
EU Type examination certificate: Baseefa12ATEX0268X
Notified Body SGS Fimko OY, P.O.Box 30
(Särkiniementie 3) 00211 HELSINKI. Finland
Notified body number: 0598
Specific Conditions For Use (‘X’ Conditions)
1. Unused terminals are to be tightened to values below –
Din Rail
-
0.6Nm
ATX Socke
t
-
2Nm
CEAG
Socke
t
-
2.5Nm
STAHL Socket
-
1.2Nm
Marechal Socket
-
2Nm
2. Only one conductor per terminal.
3. The uninsulated part of the conductor must not extend beyond the
terminal throat.
Harmonised standards applied:
EN60079
-
0: 2012
+
A11: 2013
EN60079
-
1: 20
14
EN60079
-
7: 20
15
EN60079
-
31: 20
14
Alex Jackson – Managing Director
Wolf Safety Lamp Company Ltd.
IECEx Scheme Certification
Certificate Number: IECEx BAS 16.0073X
Ex d e IIC T5 Gb
Ta
-
20ºC
*
to +50ºC*
*
Ex tb
IIIC T90ºC Db
IP66**
*
When CEAG GHG 54.. range of sockets are used the splitter box is only
certified safe to use at
50V and
in p
otential explosive
Gas
atmospheres.
*
When SY cable is used, T amb min =
-
15ºC
**
When total input current
≤10A T amb max =
+55ºC
*** When CEAG GHG 5118.. range of sockets are used the splitter box is
IP64 rated and When CEAG GHG 54 range of sockets are used the splitter
box is IP54 rated
,
IECEx scheme certification only covers Splitter boxes fitted with
CEAG, STAHL, MARECHAL sockets only
IEC60079
-
0:
2011
IEC60079
-
1: 2007
IEC60079
-
7: 2006
IEC60079
-
31: 2008
European Design No001 425 201
UK Patent 2 526 256 B
IMPORTANT
1. Read the instruction leaflet carefully before commencing to use the
splitter box and retain it for future use.
2. Check the rating label to ensure the splitter box is suitable for the
supply voltage, T class, ambient temperature present and IP rating.
3. Splitter boxes constructed from GRP (Glass Reinforced Polyester) and
their mounted sockets are plastic, the end user must ensure that these
materials are suitable for the atmosphere the splitter box will be used
in. Excessive force should not be used on plastic components.
4. The Splitter box must not be opened when energised and if fitted with
a fuse, a delay of 5 mins after disconnection from the electrical supply
must be observed before opening.
5. Splitter Box must not be moved whilst energised. Always disconnect
the Splitter Box from the electrical supply before moving.
USER GUIDANCE FOR WOLF SPLITTER BOXES
1. This product is Class 1 equipment and must be earthed.
2. It is the user's responsibility to ensure there is no potential difference
between the earth supply to the splitter box and the earth where it is
sited. Where this is not possible the splitter box should also be locally
earth bonded. A flexible cable with a conductor area of 6mm2minimum
which is no longer than two metres is recommended for this. The
splitter box must be de-energised during connection or disconnection
of the local earth bond.
3. The user must consider the effect of voltage losses on the input cable
to the splitter box, to ensure that products connected to the splitter box
are operating within their specified voltage tolerance.
4. The supply cable must be inspected on a regular basis to ensure there
is no damage to the cable or gland.
5. Splitter boxes have terminal blocks suitable for up to 4mm2live, neutral
and earth.
6. Approved cable glands must be used and be suitable for the type of
cable used and the environment to be used in.
7. Do not overload the source supply. It is the user's responsibility to
ensure products connected to the splitter box do not exceed the 15A
maximum input current rating of the splitter box.
8. If the Wolf Splitter Box is fitted with a fuse, it will be an IEC 60269,
80kA breaking capacity cartridge fuse. The fuse type and maximum
value must not be exceeded. Replace with like for like fuse and secure
the screwed cover on fully.
Details of the fuse fitted is found on the splitter model
identification label which is attached to the lid
Replacing these with fuses of a different type or of a higher rating could
result in an unsafe condition occurring in the safe or hazardous area.
To prevent nuisance tripping, the total power of apparatus operated
from the splitter box should not exceed the rated maximum amperage
of the fuse. Where apparatus other than Wolf lighting products are
connected, its load should be checked to ensure it is suitable for use
with type gG (general) fuses.
9. Where the splitter box is connected to a Wolf Safety ATEX transformer,
ensure that the connected circuits do not exceed total maximum
loading and maximum cable lengths permissible (see transformer
instructions for details). When calculating the maximum cable length,
the total must include the length of the splitter box input cable. Where
cables with different conductor areas are combined, the maximum
cable length should be selected based on the smallest conductor area.
Exceeding recommended cable lengths could result in an unsafe
condition in the safe or hazardous area in the event of a fault occurring.
For additional advice regarding the permissible maximum cable
lengths Suggested lighting layouts for splitter e-mail
[e-mail]
MAINTENANCE
1. Disconnect the splitter box from the electrical supply before carrying
out any maintenance.
2. It is essential that the splitter is maintained in accordance with the
requirements of EN60079-17
3. A visual check should be carried out to ensure all internal cables are
in good condition, and not suffering any sign of damage or
degradation. All internal connections should be checked to ensure that
they are correctly secured.
4. The splitter box input cable and any attached cables should be
inspected before each use. Any damaged cables should be replaced
immediately.
5. The condition of the gaskets on the enclosure and sockets should be
inspected to ensure there is no breakdown in the units IP rating.
6. IMPORTANT. No modifications are permitted to the splitter box or
sockets.

LL-1148 Issue 8
DF528
Splitter Box Spares.
WARNING: USE ONLY GENUINE WOLF REPLACEMENT PARTS.
Wolf Part
No Part Description Wolf Part No
LL-378 ATX 24V Socket LL-1218 arechal 110V Socket
LL-1092 ATX 110V Socket LL-1054 arechal 230V Socket
LL-1087 ATX 230V Socket LL-1276 2A gG Fuse
LL-1050 CEAG 24V Socket LL-1007 4A gG Fuse
LL-387 CEAG 110V Socket LL-1016 6A gG Fuse
LL-1048 CEAG 230V Socket LL-1024 8A gG Fuse
LL-1352 STAHL 24V Socket LL-1110 10A gG Fuse
LL-1350 STAHL 110V Socket LL-1067 12A Gg Fuse
LL-1351 STAHL 230V Socket LL-379 16A Gg Fuse
LL-1052 arechal 24V Socket LL-1252 Label Cover
The Wolf Safety Lamp Co. Ltd has a policy of continuous product
improvement. Changes in design details may be made without prior
notice.
E-mail: [e-mail] Website: www.wolfsafety.com