Wolo SEA SAFE 135 User manual

Your purchase of a Wolo SEA SAFE®Air Horn will complement your boat, while offering an extra level of
protection. Wolo’s products are manufactured with the finest materials. Before being packaged, each horn
is tested to ensure it meets all of our manufacturing specifications. If you need help installing your new Wolo
horn, our technicians are available to answer your questions, Monday thru Friday, 9 AM to 4 PM EST at
1-888-550-HORN (4676).
Before installation of the horn is attempted, it is important to read these instructions completely. The lives of
people can be dependent on a proper installation of the horn. The person doing the installation must have
knowledge of the proper method for mounting and securing the horn to the exterior of the boat as well as
knowledge of the boat’s electrical system. Again, read the instructions completely and note any messages
marked “IMPORTANT” or “WARNING’’. A safe installation will prevent injury or damage to the boat.
WARNING: Installation of the SEA SAFE requires drilling. The installer must carefully inspect both sides of
the selected mounting locations to ensure that there are no wires, fuel lines and or any other components that
could be damaged by drilling.
WARNING: If any wires are routed through drilled holes; always de-burr, ensuring that there are no sharp
edges. Install a rubber grommet into all metal holes that wires are being routed through.
MOUNTING TRUMPET: Fig. 1
IMPORTANT: The horn should be mounted facing forward
whenever possible. The NMMA Certification Program requires
this for boats 39’ or longer.
1. Locate the desired mounting location of the trumpet. For
best results, the front of the horn should be unobstructed so
that the sound can carry straight ahead.
IMPORTANT: FOR BEST PERFORMANCE AND SOUND,
ALWAYS MOUNT THE COMPRESSOR CLOSE TO
TRUMPET, KEEPING THE HOSE LENGTH AS SHORT AS
POSSIBLE. THE COMPRESSOR MUST BE MOUNTED IN A
DRY INTERIOR LOCATION).
2. Use the horn’s gasket as a template, mark hole locations
and drill to size.
3. Mount and secure the horn as shown in Fig. 1. IMPORTANT: Be sure to use the rubber gasket provided to
protect against water leaks. Tighten the screws evenly to ensure a watertight seal.
INSTALLATION INSTRUCTIONS
Model 135 SEA SAFE®
12-Volt

COMPRESSOR INSTALLATION: Fig. 2 & 3
4. Install the compressor in a dry interior location. IMPORTANT: The
compressor should not be mounted further than 30 inches from the
trumpet to ensure best sound.
5. To secure the compressor, drill one 3/16” hole. When possible,
mount the compressor vertically (air outlet on top). Install the head of
the bolt into the mounting bracket’s slot on the side of the compressor.
Secure the compressor using the lock washer/nut provided as shown in
Fig. 2.
6. Using the plastic tubing provided, cut to size
and connect the compressor to the horn’s inlet as
shown in Fig. 3.
WARNING: Avoid making any kinks or sharp
bends in plastic tubing that can reduce air flow
and alter the horn’s sound. For best performance,
always keep the plastic tubing as short as
possible.
WIRING:
ELECTRICAL CONNECTIONS FOR USING A NEW HORN BUTTON SWITCH Fig. 4
7. Install the horn relay provided, located close to the compressor, in a dry interior location with the terminals
facing downward.
8. Connect relay terminal 87 to the compressor’s positive (+) terminal. Use 16-gauge wire or heavier.
9. Connect relay terminal 85 to the horn button switch terminal. (Horn switch not provided).
10. The horn switch’s other terminal
is connected to negative (-) such as
the (-) battery post or any clean metal
negative surface. Use 18 gauge wire or
heavier.
11. Connect relay terminal 30 & 86 to
positive (+) 12-volts such as battery,
alternator, fuse block or etc. Use
16-gauge wire or heavier. IMPORTANT:
Protect the electrical circuit with the
twenty (20)-amp inline fuse provided.
WARNING: The inline fuse must be
connected directly to the power source.
12. Connect the compressor’s negative
(-) terminal to boat’s negative (-) battery
post or any clean metal negative surface. Use not less than 16-gauge wire.
RECAP OF RELAY TERMINAL CONNECTIONS
Relay terminals 30 & 86: the two terminals are connected to 12-volts (+) positive, using the 20-amp inline fuse.
Relay terminal 85: is connected to horn switch.
The horn switch’s other terminal: is connected to negative (-) battery post.
Relay terminal 87: is connected to the compressor’s (+) motor terminal.
The compressor’s negative (-) terminal is connected the boat’s negative (-) battery post.
86
Fig. 4

WIRING:
USING BOATS FACTORY HORN SYSTEM (TWO WIRE SYSTEM) Fig. 5
WARNING: You are required to use the relay supplied with this horn kit to protect the factory horn button
switch and wiring. The original factory horn draws less amperage and the relay will ensure that the horn works
reliably and will protect the factory horn system.
13. Remove the two (2) wires connected
to factory horn.
14. Connect relay terminal 85 to one of
the factory horn wires. Note: It does not
make a difference which factory wire is
connected to terminal 85.
15. Connect relay terminal 86 to the
other factory horn wire.
16. Connect relay terminal 30 to
positive (+) 12-volts such as the battery,
alternator or fuse block. Use 16-gauge
or heavier wire. WARNING: The 20-amp
inline fuse provided must be used and
connected directly to the power source.
17. Connect relay terminal 87 to the
compressor’s positive (+) terminal. Use not less than 16-gauge wire.
18. Connect the compressor’s negative (-) terminal to boat’s negative (-) battery post or any clean metal
negative surface. Use not less than 16-gauge wire.
RECAP OF RELAY TERMINAL CONNECTIONS
Relay terminals 30: connected to 12-volts (+) positive, using the 20-amp inline fuse.
Relay terminal 85: is connected to one of the factory horn wires.
Relay terminal 86: is connected to the other factory horn wire.
Relay terminal 87: is connected to the compressor’s (+) motor terminal.
The compressor’s negative (-) terminal is connected the boat’s negative (-) battery post.
WARNING: ALWAYS TEST THE HORN SIGNAL SYSTEM BEFORE USING THE VESSEL TO ENSURE
THE HORN IS FUNCTIONING AT PEAK PERFORMANCE. YOUR LIFE AND THE LIVES OF PEOPLE
ARE DEPENDENT ON THE VESSEL HAVING A WORKING HORN SIGNAL SYSTEM. NEVER USE THE
VESSEL WITHOUT A WORKING HORN SYSTEM.
86
Fig. 5

ANY EXPRESSED WARRANTY NOT PROVIDED HEREIN IS EXCLUDED AND DISCLAIMED.
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR
PURPOSE ARE EXPRESSLY LIMITED TO A TERM OF TWELVE (12) MONTHS. UNDER NO
CIRCUMSTANCES SHALL WOLO BE LIABLE TO PURCHASER OR ANY OTHER PERSON FOR
ANY SPECIAL OR CONSEQUENTIAL DAMAGES, WHETHER ARISING OUT OF BREACH OF
WARRANTY OR OTHERWISE.
To obtain warranty service, return the product prepaid, and include the original bill of sale showing the
date of purchase. Provide with the return a brief description of the problem. Also, include with the return
a check or money order in the amount of $10.00 to cover return shipping. Mail to:
Wolo Manufacturing Corp.
One Saxwood Street, Deer Park, NY 11729
Attn: Warranty Service
E-mail: [email protected]
WARRANTY
Wolo Manufacturing Corporation (“Wolo”) warranties to the original purchaser, for twelve months
from the date of purchase, that this product is free from defects in workmanship and materials.
If there is such a proven defect, Wolo, at its option, will either repair or replace the item free of
charge, if it is returned to Wolo within twelve months from the date of purchase together with proof
of purchase as described below. Wolo reserves the right to inspect any defect prior to settling any
warranty claim by repair or replacement. This warranty is limited as above provided and Wolo will
not be responsible for fire or other casualty or accident, due to neglect, abuse, abnormal use,
modifications, faulty installation of this product, or natural causes.
© 2013 Wolo Mfg. Corp All Rights Reserved.
This horn meets the following standards:
Meets the U.S.
Coast Guard’s
C.O.L.R.E.G.S. and
U.S. Inland Navigation
Rules, Annex III
Regulations for boats
up to 20 meters / 65 ft.
This horn is National
Marine Manufacturers
Association (NMMA)
“type accepted”
Meets the American Boat
& Yacht Council (ABYC)
A-23 standard for boats
up to 20 meters / 65 ft.