Woodhead Sst-pfb3-isa Operating and maintenance manual

SST-PFB3-ISA

Hardware Reference Guide

Document Edition: 1.0

Document #: 715-0078

Hardware Reference Guide SST-PFB3-ISA

Document Edition: 1.0, Document #: 715-0078, Template Edition: 1.1, Template #: QMS-06-045

Use, duplication or disclosure of this document or any of the information contained herein is subject to the restrictions on page ii of this document.

Document Edition: 1.0

Date: November 18, 2004

This document applies to the SST-PFB3-ISA interface card.

This document and its contents are the proprietary and confidential property of Woodhead

Industries Inc. and/or its subsidiaries and may not be used or disclosed to others without the

express prior written consent of Woodhead Industries Inc. and/or its subsidiaries.

SST is a trademark of Woodhead Software & Electronics. All other trade names are trademarks

or registered trademarks of their respective companies.

At Woodhead, we strive to ensure accuracy in our documentation. However, due to rapidly

evolving products, software or hardware changes occasionally may not be reflected in our

documents. If you notice any inaccuracies, please contact us (see Appendix E of this document).

Written and designed at Woodhead Software & Electronics, 50 Northland Road,

Waterloo, Ontario, Canada N2V 1N3.

Hardcopies are not controlled.

SST-PFB3-ISA Hardware Reference Guide

Preface iii

Document Edition: 1.0, Document #: 715-0078, Template Edition: 1.1, Template #: QMS-06-045

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Preface

Preface Sections:

• Purpose of this Guide

• Conventions

Warning

Only qualified electrical personnel familiar with the construction/

operation of this equipment and the hazards involved should install,

adjust, operate, and/or service this equipment. Read and understand this

guide in its entirety before proceeding. Failure to observe this precaution

could result in severe bodily injury or, in extreme cases, loss of life.

Hardware Reference Guide SST-PFB3-ISA

iv Preface

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Purpose of this Guide

This guide contains technical and product-related information on the SST-PFB3-ISA interface

card and derivatives.

The SST-PFB3-ISA has its own CPU that executes downloadable application firmware modules.

The main function of these modules is to enable application-level product behavior. For more

details, refer to the firmware reference guide.

Conventions

This guide uses stylistic conventions, special terms, and special notation to help enhance your

understanding.

Style

The following stylistic conventions are used throughout this guide:

Bold indicates field names, button names, tab names, and options or selections

Italics indicates keywords or instances of new terms and/or specialized words

that need emphasis

CAPS indicates a specific key selection, such as ENTER, TAB, CTRL, ALT,

DELETE

Code Font indicates command line entries or text you would type into a field

Underlining indicates a hyperlink

“>” delimiter indicates how to navigate through a hierarchy of menu selections/options

“0x” indicates a hexadecimal value

SST-PFB3-ISA Hardware Reference Guide

Preface v

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Terminology

The following special terms are used throughout this guide:

Card the SST-PFB3-ISA network interface card

Firmware Module the embedded software module that gets loaded to the card’s

memory and runs on the card. This is the operating system of the

card, enabling it to respond to commands from the host and

manage network communications.

Host the computer system in which the card is installed

.ss3 an encrypted firmware module for the card

Special Notation

The following special notations are used throughout this guide:

Warning

Warning messages alert the reader to situations where personal injury

may result. Warnings are accompanied by the symbol shown, and

precede the topic to which they refer.

Caution

Caution messages alert the reader to situations where equipment damage

may result. Cautions are accompanied by the symbol shown, and

precede the topic to which they refer.

Note

A note provides additional information, emphasizes a point, or gives a

tip for easier operation. Notes are accompanied by the symbol shown,

and follow the text to which they refer.

Hardware Reference Guide SST-PFB3-ISA

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SST-PFB3-ISA Hardware Reference Guide

Contents vii

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Contents

Preface .......................................................................................................................... iii

Purpose of this Guide ................................................................................................................. iv

Style......................................................................................................................................... iv

Terminology ..............................................................................................................................v

Special Notation ........................................................................................................................v

Card Overview ............................................................................................................... 9

1.1 Warnings and Cautions.........................................................................................................10

1.2 Card Features........................................................................................................................11

1.3 Hardware Description...........................................................................................................12

1.3.1 DIP Switch .....................................................................................................................13

1.3.2 LEDs...............................................................................................................................15

1.3.3 DB9 Connector...............................................................................................................17

Installation ................................................................................................................... 19

2.1 System Requirements ...........................................................................................................20

2.2 Handling Precautions............................................................................................................20

2.3 Installing the Card ................................................................................................................21

2.4 Downloading a Firmware Module........................................................................................22

2.5 Connecting to a Profibus Network .......................................................................................22

2.5.1 Connecting the DB9 .......................................................................................................22

2.5.2 Termination ....................................................................................................................23

2.5.3 Power..............................................................................................................................23

2.5.4 Grounding.......................................................................................................................23

Hardware Reference Guide SST-PFB3-ISA

viii Contents

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Hardware Register Details.......................................................................................... 25

3.1 PFB3-ISA Card Configuration Registers .............................................................................26

3.1.1 Host Register Layout......................................................................................................26

3.1.2 Control Register .............................................................................................................27

3.1.3 AddrMatch Register .......................................................................................................28

3.1.4 Bank Address Register...................................................................................................31

3.1.5 WinSize Register............................................................................................................33

3.1.6 HostIrq Register .............................................................................................................34

3.1.7 LedReg Register.............................................................................................................35

3.1.8 Debug Register...............................................................................................................36

3.1.9 HDR Register .................................................................................................................36

Troubleshooting.......................................................................................................... 37

4.1 COMM LED is Red..............................................................................................................38

4.2 Memory Conflict ..................................................................................................................39

4.3 General Troubleshooting ......................................................................................................39

Error Messages ........................................................................................................... 41

A.1 Card Errors ..........................................................................................................................42

A.1.1 HDR Messages..............................................................................................................42

A.1.2 Fatal Hardware Self-Test Flash Codes..........................................................................43

Technical Specifications ............................................................................................ 45

B.1 Technical Specifications ......................................................................................................46

Loading a Firmware Module....................................................................................... 49

C.1 Loading a Firmware Module ...............................................................................................50

C.1.1 Verifying Card Presence................................................................................................50

C.1.2 Checking for Conflicting RAM.....................................................................................51

C.1.3 Testing Card RAM ........................................................................................................52

C.1.4 Loading and Starting the Firmware Module..................................................................53

CE Compliance............................................................................................................ 55

D.1 CE Compliance....................................................................................................................56

Warranty and Support................................................................................................. 57

E.1 Warranty...............................................................................................................................58

E.2 Reference Documents ..........................................................................................................58

E.3 Technical Support ................................................................................................................58

E.3.1 Getting Help...................................................................................................................59

Index............................................................................................................................. 61

SST-PFB3-ISA Hardware Reference Guide

Card Overview 9

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Card Overview

Chapter Sections:

• Warnings and Cautions

• Card Features

• Hardware Description

Hardware Reference Guide SST-PFB3-ISA

10 Card Overview

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1.1 Warnings and Cautions

The card is an electrical component and must be treated with the following precautions:

Warning

Only qualified electrical personnel familiar with the construction/

operation of this equipment and the hazards involved should install,

adjust, operate, and/or service this equipment. Read and understand this

guide in its entirety before proceeding. Failure to observe this precaution

could result in severe bodily injury or, in extreme cases, loss of life.

Warning

You must provide an external, hand-wired emergency stop circuit

outside the programmable controller circuitry. This circuit must disable

the system in case of improper operation. Uncontrolled machine motion

may result if this procedure is not followed. Failure to observe this

precaution could result in bodily injury.

Caution

The card contains static-sensitive components. Careless handling may

severely damage the card. Do not touch any of the connectors or pins on

the card. When not in use, the card should be stored in an anti-static bag.

Failure to observe this precaution could result in damage to or

destruction of the equipment.

SST-PFB3-ISA Hardware Reference Guide

Card Overview 11

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1.2 Card Features

The SST-PBF3-ISA is the next-generation Profibus ISA card. It can:

• Function as a DP Master

• Function as a DP Slave

• Function as a DPV1 Class1 & Class2 Master

• Send and receive FDL (layer 2) messages

• Support simultaneous operation in all of the above modes

• Support the standard Profibus baud rates of 9.6K, 19.2K, 31.25K, 45.45K, 93.75K,

187.5K, 500K, 1.5M, 3M and 12M

Hardware Reference Guide SST-PFB3-ISA

12 Card Overview

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1.3 Hardware Description

The main features of the card are described in more detail in the following sections.

Figure 1: The SST-PFB3-ISA Interface Card

Table 1: Card Components

Feature Description

1 DIP Switch

2 Sys LED

3 COMM LED

4 DB9 Connector

SST-PFB3-ISA Hardware Reference Guide

Card Overview 13

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1.3.1 DIP Switch

The 6-position DIP switch is used to set the base I/O address for configuring the card.

Figure 2: DIP Switch

Note

Keep in mind that the card uses 8 I/O addresses. Selecting I/O address

250 actually uses I/O addresses 250 through 257.

Table 2: DIP Switch Settings

A “1” in the following table indicates that a switch is on (or UP), and a “0” indicates that a

switch is off (or DOWN). The arrow on the switch (refer to Figure 2: DIP Switch) indicates the

direction in which a switch that’s off points.

Port Address Hex 1 2 3 4 5 6 Remarks

200 0 0 0 0 0 0 game port

208 0 0 0 0 0 1

210 0 0 0 0 1 0

218 0 0 0 0 1 1

220 0 0 0 1 0 0 sound card

228 0 0 0 1 0 1

230 0 0 0 1 1 0

238 0 0 0 1 1 1

240 0 0 1 0 0 0

248 0 0 1 0 0 1

250 0 0 1 0 1 0 Default

258 0 0 1 0 1 1

260 0 0 1 1 0 0

268 0 0 1 1 0 1

270 0 0 1 1 1 0

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Port Address Hex 1 2 3 4 5 6 Remarks

278 0 0 1 1 1 1 LPT2

280 0 1 0 0 0 0

288 0 1 0 0 0 1

290 0 1 0 0 1 0

298 0 1 0 0 1 1

2A0 0 1 0 1 0 0

2A8 0 1 0 1 0 1

2B0 0 1 0 1 1 0

2B8 0 1 0 1 1 1

2C0 0 1 1 0 0 0

2C8 0 1 1 0 0 1

2D0 0 1 1 0 1 0

2D8 0 1 1 0 1 1

2E0 0 1 1 1 0 0

2E8 0 1 1 1 0 1 COM4

2F0 0 1 1 1 1 0

2F8 0 1 1 1 1 1 COM2

600 1 0 0 0 0 0 Game port

608 1 0 0 0 0 1

610 1 0 0 0 1 0

618 1 0 0 0 1 1

620 1 0 0 1 0 0

628 1 0 0 1 0 1

630 1 0 0 1 1 0

638 1 0 0 1 1 1

640 1 0 1 0 0 0

648 1 0 1 0 0 1

650 1 0 1 0 1 0

658 1 0 1 0 1 1

660 1 0 1 1 0 0

668 1 0 1 1 0 1

670 1 0 1 1 1 0

678 1 0 1 1 1 1 LPT2

680 1 1 0 0 0 0

688 1 1 0 0 0 1

690 1 1 0 0 1 0

698 1 1 0 0 1 1

6A0 1 1 0 1 0 0

6A8 1 1 0 1 0 1

6B0 1 1 0 1 1 0

6B8 1 1 0 1 1 1

6C0 1 1 1 0 0 0

6C8 1 1 1 0 0 1

6D0 1 1 1 0 1 0

SST-PFB3-ISA Hardware Reference Guide

Card Overview 15

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Port Address Hex 1 2 3 4 5 6 Remarks

6D8 1 1 1 0 1 1

6E0 1 1 1 1 0 0

6E8 1 1 1 1 0 1 COM4

6F0 1 1 1 1 1 0

6F8 1 1 1 1 1 1 COM2

1.3.2 LEDs

The LEDs are illustrated in the following diagram and described below.

Figure 3: Card Mounting Bracket (Front View)

1.3.2.1 Comm LED

The COMM LED indicates the card’s communications status.

Table 3: COMM LED Behavior

LED State Meaning

Off Card is not online

Solid green Card is online and scanning an active network

Flashing green Card is online but not scanning

Red Network error

Sys LEDCOMM LED

Hardware Reference Guide SST-PFB3-ISA

16 Card Overview

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1.3.2.2 Sys LED

The Sys LED indicates the card’s system status.

Table 4: Sys LED Behavior

LED State Meaning

Off Refer to the firmware reference guide

Green Refer to the firmware reference guide

Red Refer to the firmware reference guide

Amber This is the default power-up state until the firmware

module is running

For a list of errors that can occur during power-up, refer to Section A.1.2,

Fatal Hardware Self-Test Flash Codes. For runtime Sys LED behavior, refer to the

firmware reference guide.

Note

For information on troubleshooting using LEDs, refer to Section 4.1,

COMM LED is Red.

SST-PFB3-ISA Hardware Reference Guide

Card Overview 17

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1.3.3 DB9 Connector

The card contains a standard Profibus DB9 female connector. Pin numbers are identified in the

figure below.

Figure 4: The Profibus DB9 Female Connector

Note

The recommended male connector is the Brad Harrison PA9D01-42

Diagnostic D-Sub Connector.

Selecting Cable

The recommended cable is Belden 3079A. Examples include:

• Brad Harrison 85-0001 PVR 2 conductor with shield, UL-listed Profibus cable

• Bosch Comnet DP #913 548 Flexible Profibus Cable

• Bosch Comnet DP #917 201 Trailing Profibus Cable

• Bosch Comnet DP #917 202 Massive Profibus Cable

Note

For instructions on connecting to a Profibus network, refer to

Section 2.5, Connecting to a Profibus Network.

12345

6789

Hardware Reference Guide SST-PFB3-ISA

18 Card Overview

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Using the Proper Line Type

Use this table to determine which line type best suits your system requirements.

Table 5: Line Types

Baud Rate (bits/s) Line A Distance (Max) Line B Distance (Max) Total Capacitance of all

Drop Cables

19.2k 1200 m** 1200 m** *15nF

93.75k 1200 m** 1200 m** *3nF

187.5k 1000 m** 600 m** *1nF

500k 400 m** 200 m** *0.6nF

1.5M 200 m** NA *0.2nF

3, 6 and 12M 100 m** NA *0.05nF

NA = Not Applicable

*If using a combination of both line types, divide the lengths shown by two

**This is the sum of all bus segment and drop cable lengths

SST-PFB3-ISA Hardware Reference Guide

Installation 19

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Installation

Chapter Sections:

• System Requirements

• Handling Precautions

• Installing the Card

• Downloading a Firmware Module

• Connecting to a Profibus Network

Hardware Reference Guide SST-PFB3-ISA

20 Installation

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2.1 System Requirements