World Class Catamarans 250 DC User manual

2012 OWNER'S MANUAL
290DC

1090 WEST SAINT JAMES
TARBORO, NORTH CAROLINA 27886
PH.866/485-8899 ■FAX [phone]
Dear World Cat owner:
Thank you for being our customer. Welcome aboard!
We wish to take this opportunity to sincerely thank you for putting your trust in our boat building team and becoming
the newest member of the World Cat Family.
The following manual is designed to ensure you enjoy your new World Cat for many years to come. We have made
every effort to ensure you and your family are safe, enjoy the unique features of a World Cat, and continue to love the
World Cat ride that no other boat company can offer.
If you should ever need assistance with the care, maintenance or operation of your boat, then please contact
your dealer. If you have questions that your dealer cannot answer, please feel free to contact Phyllis
Manning, our customer care manager at 866-485-8899 extension 206 at your convenience or e-mail her at
[email protected].
Once again, thank you for becoming a part of our family.
Best Regards, Best Regards,
World Cat World Cat
Andrew Brown Phyllis D. Manning
President Customer Care Manager
[email protected] 866.485.8899 x 206
[e-mail]

2012 World Cat 290DC Owners Manual
Chapter 1: Customer Information .............................................................................................................................1-6
1.1 Owner’s Portfolio ...........................................................................................................................................1-6
1.2 Warranty Information.....................................................................................................................................1-6
1.3 Dealer Responsibilities...................................................................................................................................1-6
1.4 Owner’s Responsibilities................................................................................................................................1-7
1.5 Manual Legend...............................................................................................................................................1-7
!!! DANGER .................................................................................................................................................1-7
!!! WARNING ...........................................................................................................................................1-7
!!! CAUTION.........................................................................................................................................1-7
NOTICE...............................................................................................................................................1-7
Chapter 2: Boat Information .....................................................................................................................................2-8
Chapter 3: Boat Specifications..................................................................................................................................3-9
3.1 290DC Standard Boat Specs and Features .....................................................................................................3-9
3.2 Standard Equipment on all World Cats ........................................................................................................3-11
3.3 290DC Options List......................................................................................................................................3-12
Chapter 4: Safety and Regulations..........................................................................................................................4-13
4.1 Operator Responsibilities .............................................................................................................................4-13
4.2 Registration...................................................................................................................................................4-13
4.3 Coast Guard Required Safety Equipment.....................................................................................................4-13
NOTICE.............................................................................................................................................4-13
4.4 Recommended Safety Equipment.................................................................................................................4-13
!!! CAUTION.......................................................................................................................................4-14
4.4.1 Capacity Information.............................................................................................................................4-14
4.5 Pollution Regulations ...................................................................................................................................4-14
4.5.1 Oil and Hazardous Substances ..............................................................................................................4-15
4.5.2 Disposal of Plastics/Dunnage/Garbage .................................................................................................4-15
4.6 Boating Safety Guidelines............................................................................................................................4-15
4.6.1 Pre-Departure ........................................................................................................................................4-15
4.6.2 Launching..............................................................................................................................................4-15
4.6.3 Underway: (See Chapter 5 on Performance).........................................................................................4-16
4.6.4 Returning...............................................................................................................................................4-16
4.7 Trailering ......................................................................................................................................................4-16
4.8 Anchoring.....................................................................................................................................................4-17
!!! CAUTION.......................................................................................................................................4-17
4.9 Shallow Water ..............................................................................................................................................4-17
4.10 Emergency Situations...................................................................................................................................4-17
4.10.1 Emergency Stop Switch ........................................................................................................................4-17
4.10.2 Communication .....................................................................................................................................4-17
4.10.3 Rendering Assistance ............................................................................................................................4-17
4.10.4 Reporting Accidents..............................................................................................................................4-18
4.10.5 Weather .................................................................................................................................................4-18
4.10.6 Towing ..................................................................................................................................................4-18
4.11 Carbon Monoxide (CO)................................................................................................................................4-18
!!! DANGER ...............................................................................................................................................4-18
Chapter 5: Performance ..........................................................................................................................................5-19
5.1 Overview ......................................................................................................................................................5-19
5.2 Motor Trim ...................................................................................................................................................5-19
5.2.1 Bow Up Condition ................................................................................................................................5-19
5.2.2 Bow Down Condition............................................................................................................................5-19
5.3 Engine Controls............................................................................................................................................5-20
5.4 Steering Controls..........................................................................................................................................5-20
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2012 World Cat 290DC Owners Manual
5.5 Steering Maintenance ...................................................................................................................................5-20
!!! CAUTION.......................................................................................................................................5-20
5.6 Standard Steering System Diagram (250DC, 255DC, 270TE & 270SD) ....................................................5-21
5.7 Standard Steering System- Bleeding Instructions ........................................................................................5-22
NOTICE.............................................................................................................................................5-22
5.7.1 Step 1.....................................................................................................................................................5-22
5.7.2 Step 2.....................................................................................................................................................5-22
5.7.3 Step 3.....................................................................................................................................................5-22
5.7.4 Step 4.....................................................................................................................................................5-22
5.8 Power Steering System Diagram (standard on 32’, 33’ and 29’).................................................................5-23
5.9 Power Steering System- Bleeding Instructions ............................................................................................5-24
NOTICE.............................................................................................................................................5-24
5.9.1 Step 1.....................................................................................................................................................5-24
5.9.2 Step 2.....................................................................................................................................................5-24
5.9.3 Step 3.....................................................................................................................................................5-24
5.9.4 Step 4.....................................................................................................................................................5-24
5.10 Handling Characteristics...............................................................................................................................5-24
5.10.1 Turning Characteristics .........................................................................................................................5-25
5.10.2 Adverse Sea Conditions ........................................................................................................................5-25
5.10.3 Cross-Clutching.....................................................................................................................................5-25
5.10.4 Get the boat on plane.............................................................................................................................5-25
5.10.5 Keep the boat level (if the seas change or people move on the boat)...................................................5-26
5.10.6 Handling different sea conditions..........................................................................................................5-26
5.10.7 Boating Tips ..........................................................................................................................................5-26
5.11 Performance Factors .....................................................................................................................................5-26
5.11.1 Engine Efficiency..................................................................................................................................5-26
5.11.2 Propeller Condition ...............................................................................................................................5-26
5.11.3 Weather Conditions...............................................................................................................................5-27
5.11.4 Load.......................................................................................................................................................5-27
5.11.5 Marine Growth ......................................................................................................................................5-27
5.11.6 Bottom Paint..........................................................................................................................................5-27
Chapter 6: Systems Information .............................................................................................................................6-28
6.1 Overview ......................................................................................................................................................6-28
6.2 Fueling Guidelines........................................................................................................................................6-28
!!! WARNING .........................................................................................................................................6-28
!!! DANGER ...............................................................................................................................................6-28
6.2.1 Before Fueling.......................................................................................................................................6-28
6.2.2 During Fueling ......................................................................................................................................6-28
6.2.3 After Fueling .........................................................................................................................................6-28
6.3 Fuel System ..................................................................................................................................................6-28
6.4 Electrical System ..........................................................................................................................................6-29
6.5 Battery System..............................................................................................................................................6-30
6.5.1 Battery Distribution...............................................................................................................................6-30
6.5.2 Voltage Sensor Relay (VSR).................................................................................................................6-31
6.5.3 Emergency Parallel ...............................................................................................................................6-31
6.5.4 24 Hour Circuits....................................................................................................................................6-31
NOTICE.............................................................................................................................................6-31
6.5.5 Anchor Windlass (Optional on 250DC, 255DC & 270SD) ..................................................................6-31
6.5.6 Windlass Deck Switch Maintenance.....................................................................................................6-31
!!! DANGER ...............................................................................................................................................6-31
6.6 Battery Selection ..........................................................................................................................................6-31
6.7 Battery Care..................................................................................................................................................6-33
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2012 World Cat 290DC Owners Manual
!!! DANGER ...............................................................................................................................................6-33
6.7.1 Safety.....................................................................................................................................................6-33
6.7.2 Exposure................................................................................................................................................6-33
!!! CAUTION.......................................................................................................................................6-33
!!! CAUTION.......................................................................................................................................6-33
6.8 Wiring and Circuit Protection ......................................................................................................................6-33
6.9 Control System .............................................................................................................................................6-34
!!! CAUTION.......................................................................................................................................6-34
!!! CAUTION.......................................................................................................................................6-34
6.10 Typical Digital Control Diagram..................................................................................................................6-35
6.11 Traditional Rocker Switch Diagram.............................................................................................................6-36
6.12 Accessories ...................................................................................................................................................6-37
6.12.1 Navigational Lights (all) .......................................................................................................................6-37
6.12.2 Cockpit Lights (all) ...............................................................................................................................6-37
6.12.3 Rigging Lights (320 EC / 330 TE) ........................................................................................................6-37
6.12.4 Cabin / Console Lights (all) ..................................................................................................................6-37
6.12.5 Spreader Lights (Standard on Hardtop).................................................................................................6-37
6.12.6 Dome Light (Standard on Hardtop).......................................................................................................6-37
6.12.7 Bilge Pump / Float Switch (all).............................................................................................................6-37
6.12.8 Raw Water Pump (all)...........................................................................................................................6-37
6.12.9 Freshwater Pump (all) ...........................................................................................................................6-37
6.12.10 Livewell Pump (270TE, 250DC, 255DC) .........................................................................................6-37
6.12.11 Macerator Pump (All)........................................................................................................................6-37
6.12.12 12v Outlets (All)................................................................................................................................6-37
6.12.13 Marine Head (all except 270 TE) ......................................................................................................6-38
6.12.14 Anchor Windlass - Freefall (optional 250DC, 255DC & 270SD).....................................................6-38
6.12.15 Stereo (optional) ................................................................................................................................6-38
6.12.16 Windshield Wipers (all except 270 SD) ............................................................................................6-38
6.12.17 Horn (all) ...........................................................................................................................................6-38
6.12.18 ACC (ALL)........................................................................................................................................6-38
6.12.19 Power steering (Optional 250DC, 255DC, 270SD & 270TE)...........................................................6-38
6.13 Gauge Packages............................................................................................................................................6-39
6.13.1 Yamaha™..............................................................................................................................................6-39
6.13.2 Honda™ ................................................................................................................................................6-39
6.13.3 Suzuki™................................................................................................................................................6-39
6.14 Plumbing System..........................................................................................................................................6-39
Chapter 7: Maintenance and Service.......................................................................................................................7-40
7.1 Overview ......................................................................................................................................................7-40
7.2 Gelcoat Maintenance ....................................................................................................................................7-40
7.2.1 Cleaning ................................................................................................................................................7-40
!!! CAUTION.......................................................................................................................................7-40
7.2.2 Waxing ..................................................................................................................................................7-40
!!! CAUTION.......................................................................................................................................7-40
!!! CAUTION.......................................................................................................................................7-41
!!! CAUTION.......................................................................................................................................7-41
7.2.3 Repair ....................................................................................................................................................7-41
!!! WARNING .........................................................................................................................................7-41
7.3 Bottom Paint.................................................................................................................................................7-41
7.4 Upholstery ....................................................................................................................................................7-41
!!! WARNING .........................................................................................................................................7-41
7.5 Trim / Plexiglass / Polyethylene...................................................................................................................7-41
7.6 Stainless / Aluminum....................................................................................................................................7-42
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2012 World Cat 290DC Owners Manual
7.7 Bilge Compartments .....................................................................................................................................7-42
7.8 Cockpit Drains..............................................................................................................................................7-42
7.9 Winterization ................................................................................................................................................7-42
7.10 Maintenance Schedule..................................................................................................................................7-44
7.11 Lewmar (Provided by Lewmar) ...................................................................................................................7-44
7.12 Maintenance Log ..........................................................................................................................................7-49
Chapter 8: hurricane preparedness..........................................................................................................................8-50
Chapter 9: 2012 Warranty Policy ...........................................................................................................................9-53
Chapter 10: 290DC Operation and Schematics...................................................................................................10-55
10.1 Operation of Standard Equipment ..............................................................................................................10-55
10.1.1 Battery Layout and Management ........................................................................................................10-55
10.1.2 Additional Emergency Parallel ...........................................................................................................10-55
10.1.3 Bilge Pumps / Float Switches.............................................................................................................10-55
10.1.4 Freshwater System ..............................................................................................................................10-55
10.1.5 Seacocks..............................................................................................................................................10-56
10.1.6 Livewell System..................................................................................................................................10-56
NOTICE...........................................................................................................................................10-56
NOTICE...........................................................................................................................................10-57
10.1.7 Raw Water System ..............................................................................................................................10-57
10.1.8 Marine Head........................................................................................................................................10-57
!!! WARNING .......................................................................................................................................10-57
1.1.1.1. Initial Start Up..............................................................................................................................10-57
1.1.1.2. Normal Use ..................................................................................................................................10-57
!!! CAUTION.....................................................................................................................................10-57
!!! CAUTION.....................................................................................................................................10-58
1.1.1.3. Deck Pump Out............................................................................................................................10-58
1.1.1.4. Overboard Discharge ...................................................................................................................10-58
!!! CAUTION.....................................................................................................................................10-58
10.1.9 Anchor Windlass (Freefall).................................................................................................................10-58
NOTICE...........................................................................................................................................10-58
10.1.10 Windlass Deck Switch Maintenance ...............................................................................................10-58
10.2 Maximum Horsepower Rating: Twin 250 4-Stroke HP (500 HP total) ...................................................10-58
10.3 Operation of Optional Equipment ..............................................................................................................10-59
10.3.1 Stereo...................................................................................................................................................10-59
10.3.2 Outriggers............................................................................................................................................10-59
10.3.3 Battery Charger ...................................................................................................................................10-59
10.4 System Diagrams........................................................................................................................................10-60
10.4.1 Access Plate and Rigging Tube Diagram............................................................................................10-60
10.4.2 Hull Wiring Diagram ..........................................................................................................................10-61
10.4.3 Starboard Deck Wiring Diagram.........................................................................................................10-62
10.4.4 Port Deck Wiring Diagram..................................................................................................................10-63
10.4.5 Battery Management System Diagram................................................................................................10-64
10.4.6 Freshwater System Diagram ...............................................................................................................10-65
10.4.7 Livewell / Raw Water System.............................................................................................................10-66
10.4.8 Marine Head Diagram.........................................................................................................................10-67
10.4.9 Thru-Hull Diagram..............................................................................................................................10-68
Chapter 11: Spare Parts List for Non-Warranty Repairs.....................................................................................11-69
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2012 World Cat 290DC Owners Manual
Chapter 1: CUSTOMER INFORMATION
1.1 OWNER’S PORTFOLIO
To help you enjoy the many features, benefits, and accessories on your new World Cat, we have provided you with the
following materials:
• World Cat Owner’s Manual (model specific)
• Vendor Supplied Manuals for various accessories
• Delivery Checklist
• Warranty Information
We refer to this package as the “Owner’s Portfolio”, and will reference it often throughout this text. The portfolio
contains a wealth of information, including advice on safety, operation, performance, maintenance, and warranty.
Reading and maintaining this information is extremely important, and could be the difference between a positive and
negative experience on the water.
For you convenience, World Cat also provides the NMMA text Sportfish, Cruisers, Yachts Owner’s Manual. It will be
referenced occasionally in your owner’s manual, and provides supplemental information on safety and basic boating
practices.
1.2 WARRANTY INFORMATION
Upon purchasing your new World Cat, the dealer is responsible for completing the warranty card provided by the
factory. The Dealer is responsibility for completing the warranty card and returning a copy to the factory. The Dealer
should provide you with a copy to keep in a secure place so it can be referenced quickly in the event of a warranty
issue. The 10 year limited hull warranty is transferable, and a copy is included at the back of this manual should you
decide to sell your boat.
1.3 DEALER RESPONSIBILITIES
Our dealers are an extension of the factory, and we expect them to provide you with great customer service and help
prepare you for a positive ownership experience. Therefore, we set forth a list of responsibilities for our dealers as
follows:
• Provide courteous service and explanation of the product prior to the sale.
• Provide sea trials, if requested, for potential owners.
• Provide a detailed orientation of your boat’s features and general operation upon delivery, including safety and
performance.
• Complete and sign delivery checklist.
• Explain, complete, and submit all warranty information in a timely manner after the purchase.
• Provide the customer with the “Owner’s Portfolio” and explain the information included therein.
• Provide service after the sale, or help the customer locate a qualified service at home or away.
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2012 World Cat 290DC Owners Manual
1.4 OWNER’S RESPONSIBILITIES
As an owner you should also take an active part in the delivery and safe operation of your new catamaran. Some of
your responsibilities are:
• Study and understand the limited warranty information.
• Read all literature in your “Owner’s Portfolio” and operate the vessel in accordance with those instructions.
• Perform a walk through prior to the final delivery and ensure that the systems are functioning properly.
• Maintain the boat and perform service according to the instructions in this manual, including the 20 hour
inspection for the vessel and engines.
• It is your responsibility to return your boat to an Authorized World Cat Dealer for warranty work.
Once your warranty information is processed, World Cat will maintain a record of your boat using the Hull Iden-
tification Number (HIN), which is located on the starboard side of the transom. Information regarding the dealership,
owner, and the factory installed accessories will be recorded to help you should a problem arise. Also, you will receive
an invitation to join Team World Cat and a survey to rate your purchasing experience and the initial impressions of our
company. We ask that you join our family of owners and let us know your feelings about the purchase and the quality
of our product.
1.5 MANUAL LEGEND
Throughout this manual you will encounter signals to alert of important information. Text printed in bold letters and
the warning system shown below is of particular importance. Please review this information prior to reading the
manual.
Page 1-7
!
!! !! !
D
DA AN NG GE ER R
this symbol alerts you to hazards or unsafe practices which will cause extensive property damage, severe
personal injury or death if the warning is ignored.
!
!! !! ! W WA AR RN NI IN NG G
this symbol alerts you to hazards or unsafe practices which can cause extensive property damage, severe
personal injury or death if the warning is ignored.
!
!! !! !
C
CA AU UT TI IO ON N
this symbol alerts you to hazards or unsafe practices which can cause personal injury or property damage
if the warning is ignored.
NOTICE
this symbol is not hazard related. it contains information on installation, operation, or maintenance which
is needed to ensure the proper operation of your boat.

2012 World Cat 290DC Owners Manual
Chapter 2: BOAT INFORMATION
Please fill out the following information and leave in this manual for reference. This information will be important for
our service personnel to provide fast and accurate service. (For service call 866-485-8899 or email
[email protected].)
Model: HIN:
Purchase date: Delivery date:
Ingition Key #: Door key #:
Make: Model:
Serial # Port: Serial # Sbd:
Propeller Make/Model: Propeller Diameter/Pitch:
Make: Model:
Serial # Port: Serial # Sbd:
Name: Salesman:
Dealer Phone: Service Manager:
BOAT
ENGINES
TRAILER
DEALER
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2012 World Cat 290DC Owners Manual
Chapter 3: BOAT SPECIFICATIONS
3.1 290DC STANDARD BOAT SPECS AND FEATURES
Page 3-9