Table of Contents
1.0 Signal Words & Definitions ..................................................................................................................................................................... 3
2.0 Introduction........................................................................................................................................................................................... 4
2.1 Product Description .......................................................................................................................................................................... 5
3.0 Section View of Basic Unit, Parts List....................................................................................................................................................... 6
4.0 Installation............................................................................................................................................................................................. 7
4.1 Requirements for Proper Operation and Service Life......................................................................................................................... 8
4.2 Installing the Unit.............................................................................................................................................................................10
4.3 Coupling Replacement .....................................................................................................................................................................13
5.0 Disassembly..........................................................................................................................................................................................15
5.1 Remove PTO from Pump Drive.........................................................................................................................................................15
5.2 Remove all Auxiliary Attachments....................................................................................................................................................15
5.3 Remove Pump Drive for Disassembly...............................................................................................................................................15
6.0 Assembly ..............................................................................................................................................................................................17
6.1 Prepare and Install Main Shaft Assembly .........................................................................................................................................17
6.2 Prepare and Install Intermediate Shaft Assembly.............................................................................................................................18
6.3 Prepare and Install the Drive Gear Assembly....................................................................................................................................19
6.4 Install Input Housing and Set the Axial Endplay................................................................................................................................20
6.5 Finalize the Main Shaft Assembly.....................................................................................................................................................21
6.6 Install Domed Covers, Head, Extension, and/or Auxiliary Equipment. ..............................................................................................21
6.7 Internal Heat Exchanger Installation (if equipped)............................................................................................................................22
6.8 Installing a head clutch (if equipped). ...............................................................................................................................................23
6.9 Installing a circulation pump (if equipped)........................................................................................................................................24
6.10 Installing a head PTO (if equipped). ..................................................................................................................................................24
6.11 Installing a Blank Head Face Cover Installation (If needed). ..............................................................................................................24
7.0 Maintenance.........................................................................................................................................................................................25
7.1 Maintenance schedule.....................................................................................................................................................................26
7.2 Oil Level Check.................................................................................................................................................................................27
7.3 Approved Oil with Operating Speeds................................................................................................................................................28
7.4 Oil Temperature Specification..........................................................................................................................................................28
8.0 Heat Exchanger.....................................................................................................................................................................................29
8.1 Typical Closed Loop Cooling System (if applicable).............................................................................................................................29
8.2 Internal Heat Exchanger (if applicable) ..............................................................................................................................................29
9.0 Circulation Pump Configurations............................................................................................................................................................30
9.1 “Y” Side [Output] without extensions with WP3-02-003 pump .............................................................................................................30
9.2 “Z” Side [input] with extensions with WP3-02-003 pump .......................................................................................................................31
9.3 “Z” Side [input] without extensions with WP3-02-002 pump ..................................................................................................................32
9.4 “Y” Side [Output] with extensions with WP3-02-002 pump.....................................................................................................................33
10.0 Tables...................................................................................................................................................................................................34
11.0 General Storage Guidelines ...................................................................................................................................................................35
12.0 Trouble Shooting Guide.........................................................................................................................................................................36