WTC MedWeld 3005 Manual

MedWeld 3005
Resistance Weld Control
Operator’s Guide
for
T93300–20
Revision 01
February, 2002
Part No. M-032025
Copyright © 2001, WTC
WELDING TECHNOLOGY CORPORATION
150 East St. Charles Road 24775 Crestview Court
Carol Stream, IL 60188 U.S.A. Farmington Hills, MI 48335 U.S.A.
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YY =UTGU\T# %?`UbQd_bµc7eYTUV_bD)##  "
= #" "%1`bY\" "

=UTGU\T# %?`UbQd_bµc7eYTUV_bD)##  " YYY
= #" "%1`bY\" "
7DEOHRI&RQWHQWV
*HWWLQJ6WDUWHG  L[
+RZWR*HW+HOS L[ 
%\3KRQHRU)D[L[
%\(PDLO L[
2QWKH:HE [
%\0DLO [
6\PEROV8VHGLQ7KLV0DQXDO  [ 
5HYLVLRQ+LVWRU\[L 
6DIHW\:DUQLQJ[L 
7RWKH2SHUDWRU[L
/LPLWHG:DUUDQW\  [LL 
&RS\ULJKW [LLL 
$FNQRZOHGJPHQWV [LLL 
3DWHQWV [LLL 
:RUNLQJZLWK6WDWLF6HQVLWLYH'HYLFHV[LY 
3HUVRQQHO*URXQGLQJ[LY
+DQGOLQJRU0RYLQJ(6'6'HYLFHV[LY
:RUNVWDWLRQ5HTXLUHPHQWV [LY
&RQWDFW,QIRUPDWLRQ[LY
&RROLQJ:DWHU5HTXLUHPHQWV[Y 
:DWHU)ORZ5DWH [Y
+RVHV [YL
(OHFWULFDO&KDUDFWHULVWLFV [YL
&KDSWHU 0HG:HOG2YHUYLHZ 
6\VWHP'HVFULSWLRQ 
3K\VLFDO'HVFULSWLRQ  
&KDVVLV
$OOHQ%UDGOH\3RZHU6XSSO\
6/&3URFHVVRU
:7&:HOG3URFHVVRU 
5,2,QWHJUDWLRQ 
5,21HWZRUN0RGXOH

DQR\U_V3_^dU^dc
Yf =UTGU\T# %?`UbQd_bµc7eYTUV_bD)##  "
= #" "%1`bY\" "
'HYLFH1HW,QWHJUDWLRQ 
'HYLFH1HW0RGXOH
02'8/(/('6WDWXV,QGLFDWLRQV 
1(7/('6WDWXV,QGLFDWLRQV 
1XPHULF6WDWXV&RGHV 
&RPELQDWLRQ0RGXOH
'LVFUHWH,20RGXOHV
'LVFUHWH,QSXW0RGXOHV
'LVFUHWH2XWSXW0RGXOHV
&RPSRQHQW'HVFULSWLRQV 
&LUFXLW%UHDNHU 
,VRODWLRQ&RQWDFWRU
&RQWURO7UDQVIRUPHU 
&XUUHQW&RLO
)LULQJ&DUG
)LULQJ&DUG,QSXW6LJQDOV
)LULQJ&DUG2XWSXW6LJQDOV
&DVFDGH)LULQJ%RDUG 
2YHUYLHZRIWKH&)%
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6&5$VVHPEO\ 
6HFRQGDU\&XUUHQW,QWHUIDFH%RDUG 
2YHUYLHZRIWKH6&,% 
7KHRU\RI2SHUDWLRQ 
+DUGZDUH6SHFLILFV 
$SSOLFDWLRQ6RIWZDUH3DUDPHWHUV 
$YDLODEOH&RQILJXUDWLRQV 
&KDSWHU ,QVWDOOLQJWKH0HG:HOG 
*HWWLQJ6WDUWHG  
0DNLQJWKH5HTXLUHG&RQQHFWLRQV
5HPRWH,QWHJUDWLRQ 
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6HWWLQJWKH',36ZLWFKHV
6HOHFWLQJWKH,2*URXS 
6HOHFWLQJWKH5DFN6L]H 
6HWWLQJWKH5DFN$GGUHVV
6HOHFWLQJWKH/DVW5DFN 
6HWWLQJWKH&/($521)$8/76WDWXV
6HWWLQJWKH%56%LW5DWH6HOHFW 
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3URJUDPPLQJWKH'HYLFH1HW0RGXOH 
+DUG7RRO3URFHGXUHV 
2SHQLQJ'(9,&(1(70$1$*(5
*RLQJ2Q/LQH
1RGH&RPPLVVLRQLQJ³WR:&8V
1RGH&RPPLVVLRQLQJ³WR:&8V

DQR\U_V3_^dU^dc
=UTGU\T# %?`UbQd_bµc7eYTUV_bD)##  " f
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352-(&7²+$5'722/
5RERW3URFHGXUHV
2SHQLQJ'(9,&(1(70$1$*(5
*RLQJ2Q/LQH
1RGH&RPPLVVLRQLQJ³5RERW 
352-(&7²52%27 
'LVFUHWH,QWHJUDWLRQ 
3URYLGLQJ0HG/$1&RQQHFWLRQV 
0HG/$1DQG'(36&RQQHFWLRQV 
0HG/$1:LULQJ6SHFLILFDWLRQV 
&DEOH5HTXLUHPHQWV
&DEOH5RXWLQJ5HTXLUHPHQWV
6HWWLQJWKH:HOG3URFHVVRU0HG/$1$GGUHVV
3URJUDPPLQJWKH:HOG3URFHVVRU 
'(363URJUDPPLQJ'HYLFH 
0HG/$30HG9,(:DQG0HG9,(:OLWH
:HOGLQJ6XSSRUW6\VWHP;:66
0HG&RPPDQGHU 
&KDSWHU &R XQLFDWLRQVDQG,2  
/RFDODQG6DIHW\,2  
/RFDO,QSXWV
/RFDO2XWSXWV
5HPRWH,2  
2UJDQL]DWLRQRIWKH'HYLFH1HW,2 
'LVFUHWH,QWHJUDWLRQ 
,2'HILQLWLRQV 
,QSXWV 
2XWSXWV 
'(36$EEUHYLDWLRQV  
,QSXW$EEUHYLDWLRQV 
2XWSXW$EEUHYLDWLRQV 
',2$EEUHYLDWLRQV 
'LVFUHWH,QSXWV
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&KDSWHU $GYDQFHG6RIWZDUH)HDWXUHV 
&)DFWRU  
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'\QDPLF&XUUHQW:LQGRZV 
$9&([DPSOH 
$&&)LULQJ0RGH
'\QDPLF6TXHH]H)HDWXUHV 
6SHFLI\LQJWKH7HVW)LUH&XUUHQW
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'\QDPLF6TXHH]H)XQFWLRQV
63&,QGH[LQJ&DSDELOLWLHV 
63&)XQFWLRQV
63&VHWXS3DUDPHWHUV
6&56KRUW'HWHFWLRQ 
5HWUDFW)HDWXUHV 
5HWUDFW0RGH6HWXS3DUDPHWHU 
&\OLQGHU7\SH
$LU2QO\&\OLQGHUV
,QLWLDWLRQ)URP5HWUDFW 
&KDSWHU 6HWXS3DUD HWHUV  
3DUDPHWHU'HVFULSWLRQV 
$QDORJ3UHVVXUH&RQWURO 
4XLFN5HIHUHQFHWR6HWXS3DUDPHWHUV 
&KDSWHU 6WHSSHU'DWD  
:KDWLVD6WHSSHU" 
/LQHDU6WHSSHUV  
'HIDXOW/LQHDU6WHSSHU3URILOH
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6XUH:HOG6WHSSHUV  
6XUH:HOG3DUDPHWHUV 
'LVSOD\DWWKH'(36
&KDSWHU )DXOW&RQGLWLRQV  
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3RZHU6XSSO\ 
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WTC is committed to quality products, service and support. Our
service department maintains an assistance hotline to assist with
application or troubleshooting problems during normal business
hours.
%\3KRQHRU)D[ To arrange for field service or warranty repair, call one of these
numbers:
ITS [phone] Fax: [phone]
WTC Canada [phone] Fax: [phone]
The ITS telephone number offers 24-hour service, seven days a
week. Before calling, make a note of any fault conditions,
applicable software and hardware revision numbers. Record the
part number of the enclosure (on the serial tag on the inside or
front door of the enclosure). Also note the sequence of events
leading to the problem, and the drawing numbers of the
schematics you received with the enclosure.
%\(PDLO When an immediate response is not critical, contact WTC at the
following e-mail addresses:
WTC’s technical support will respond within 24 hours, Monday
through Friday, to your e-mail requests. Please include your
name, company name, location, product part and serial number
and a description of the problem with your request. Be sure to
indicate how you want us to respond, and include applicable
phone and fax numbers with your e-mail address.
[e-mail]
[e-mail] Sales/Marketing Comments Technical Support

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2QWKH:HE Visit our Web site at:
www.weldtechcorp.com
%\0DLO Contact us by mail at the following addresses:
6\PEROV8VHGLQ7KLV0DQXDO
Danger! This symbol will be used wherever failure
to observe safety measures may result in
death, severe bodily injury or considerable
damage to property.
WARNING! This symbol will be used wherever insufficient
or lacking compliance with instructions may
result in personal injury.
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>?D5* This convention informs the user about special features, or where to find
more information.
WTC
24775 Crestview Court
Farmington Hills, MI 48335
WTC Canada
240 Cordova Road
P. O. Box 8858
Oshawa, Ontario L1J 1N9