X-FLOC FFB2000-Pro User manual

Operating Instructions
Radio Remote Control FFB2000-Pro
Original Operating Instructions
Version 1.0-1.4
X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
Phone [phone] · Fax -40 | [e-mail] · www.x-floc.com

Radio Remote Control FFB2000-Pro
Page 2 of 9 X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
Phone [phone] · Fax -40 | [e-mail] · www.x-floc.com
Short Instructions
Included in delivery
Case with two keys, receiver unit with 4m connection cable, hand held controls with carrying belt, two aeri-
als, charger and short instructions.
First steps / First preparations
Switch on the main switch on the blowing machine. Blowing machine ready for operation. Plug in the aerials
to the hand held controls and receiver. Plug in the receiver to the machine's control socket.
Firmware version 1.0 and 1.4
Different operating modes of the radio remote control with firmware version 1.0 and 1.4 be identified as
follows:
Button combination f
irmware version 1.0.
Button combination f
irmware version 1.4.
Basic Functions
Button combination Function Explanation
2×
Power on (controls activated). Controls ready for operation. Air and material
levels are displayed.
2×
Power off (controls deactivated). Controls switches off. The controls automatical-
ly go into "power off" mode after 30 minutes
when not in use.
Please note:
For fault free operation, the controls parame-
ter must be adjusted to the connected mach-
chine model.
See hand held controls for information about
compatability settings on delivery!

EM4xx / EM5xx / M03

EM3xx

M95K

M95A-M95H

M99-DS-Pro

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Machine Operation
The control must be in the power on mode!
Button combination Function Explanation
1×
Air/ and material flow on. Air flow starts straight away, material flow starts
after an adjustable delay time (factory setting 2
seconds).
1×
Material flow off, air flow remains on. "Toggle" function. Every time the ON button is
pressed, the material flow switches on or off.
2×
Only air flow. Air flow starts straight away The material flow, if
not already activated, will not switch on after
the delay time (factory setting 2 seconds).
1×
Material and air flow off. Material flow switches off straight away, air flow
switches off (factory setting 0 seconds).
Button combination Function Explanation
Raise air flow volume. Air flow volume can be set to 19 levels.
Reduce air flow volume. Air flow volume can be set to 19 levels.
Raise material flow volume. Material flow volume can be set to 19 levels.
Reduce material flow volume. Material flow volume can be set to 19 levels.
Button combination Function Explanation
+
Activation of dynamic pressure regula-
tion.
The display on the yellow air volume scale
flashes. The controls' reaction speed can be set
with parameter 6.
+
Deactivation of dynamic pressure regu-
lation.
The yellow air volume scale stops flashing.

Radio Remote Control FFB2000-Pro
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Button combination firmware version
1.0.
Button combination Function Explanation
+
Automatic shut down activation. The green overpressure display flashes. The
delay time before shut down can be set with
parameter 4.
+
Automatic shut down deactivation. The green overpressure display stops flashing.
Button combination firmware version
1.4.
Button combination Function Explanation
+2×
Automatic shut down activation. The green overpressure display flashes. The delay
time before shut down can be set with parameter
4.
+
2×
Automatic shut down deactivation. The green overpressure display stops flashing.
Button combination firmware ver
sion 1.0.
Tastenkomb. Funktion Erläuterung
+
Battery charge display. The charge is displayed on the material scale:
1 = 10% ... 2 = 20%
10 = 100%
Button combination firmware version
1.4.
Tastenkomb. Funktion Erläuterung
+
Battery charge display. The charge is displayed on the material scale:
1 = 10% ... 2 = 20%
10 = 100%
Firmware version display.
The firmware version is displayed on the air
volume scale: 1.4.

Radio Remote Control FFB2000-Pro
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Parameters
The control offers several settings which can be adjusted through the parameters. To adjust the paramters
one must change into the parameter mode, see Basic settings.
Parameter assignment
No. Description Value range Factory settings
1
Radio channel
1-4
1
2
Material start delay
1 (=0 sec.)…
10 (=9 sec.)
3: Start delay 2 sec.(Ex.: EM3xx, M95, M99-DS-
Pro)
5: Start delay 4 sec. (Ex.: EM5xx, EM4xx, M03)
3 (2 seconds)
3
Air switch off delay
1 (=0 seconds.)…
10 (=9 seconds.)
1 (0 seconds)
4
Automatic shutdown time
delay
1 (=0 seconds)…
10 (=9 seconds)
3 (2 seconds)
5
Overpressure signalled with a
"beep" noise
1 (inactive) …
2 (active)
2
6
Reaction time of dynamic
pressure regulation
1 (50ms)-
10 (500ms)
3 (150ms)
7
Machine model / control
signal air 2,4
2: Control signal air 0-10V (Ex.: EM5xx,
EM4xx, EM3xx, M03, M95K, M99-DS-Pro)
4: Control signal air 0-15V (Ex.: M95A-M95H)
-
8-9
Reserved
-
-
10
Test mode
1-10
1

Radio Remote Control FFB2000-Pro
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Basic Settings
Button combination Function Explanation
The receiver and the transmitter must
both be switched on. Press the blue
"learn" button on the receiver.
Tune transmitter to
receiver.
After the "learn" button is pressed, the receiv-
er goes in to learn mode for 30 seconds. The
LED above the "learn" button flashes four
times and the controls make a beep noise to
confirm successful tuning. Controls automati-
cally switch out of learn mode.
>10 Sec.
Firmware version 1.0:
Switch to parameter
mode.
The air and material LED flashes on and off.
The parameter is displayed on the air volume
scale. The parameter value is displayed on the
material volume scale.
+ and 1×
Firmware version 1.4:
Switch to parameter
mode.
The air and material LED flashes on and off.
The parameter is displayed on the air volume
scale. The parameter value is displayed on the
material volume scale.
Parameter selection. The parameter value is displayed on the 1-10
air volume scale. For parameter descriptions,
see Parameter assignment.
Parameter setting. The parameter value is displayed on the 1-10
material volume scale. For value ranges and
descriptions, see Parameter assignment.
>
5
Sec.
+
Reset all parameters to
factory settings.
Please note, all parameter settings are reset to
factory settings, see Parameter assignment.
>5Sec.
Switch back to operat-
ing mode.
Further Information
Button combination Function Explanation
2×
Plug in the charging device and connect
to the hand held controls
Charging the hand
held controls.
Switch off the hand held controls - power off.
(Charging only possible when device is
switched off). Active charging is indicated
with the yellow LED (air start) and a running
light on the LED material volume scale. Charg-
ing time, approx. 180 minutes.
Green LED on. Hand held controls
fully charged.
Green overpressure display LED lights up. No
other LEDs light up. Charging device can be
disconnected.
Connect the connection cable to the
auxiliary connection on the hand held
controls and the receiver.
Operation in cable
mode (if you have a
connection cable).
If radio contact is not possible, or if the batter-
ies are flat you can continue to work with a
cable connection. Active cable connection is
confirmed with a short beep.

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Important battery information
Only from the manufacturer approved batteries must be inserted. The specifications are listed in the Tech-
nical data. Exception: For controls delivered until 07/2012 only batteries with a capacity between 900mAh
and 1000mAh must be used.
Only use the nickel metal hydride (NiMH) AAA (micro) rechargeable batteries approved by X-Floc. The limit-
ing values of the batteries follow.
Altogether, 3xAAA (micro) rechargeable batteries are required for the hand held controls. The batteries are
connected in series. When replacing / changing the batteries, ensure that they are inserted correctly accord-
ing to polarity.
Only use rechargeable batteries. The charging device should not be connected to the hand held controls if it
contains non-rechargeable batteries. This could cause battery leakage and could cause damage to the hand
held controls.
The rechargeable batteries may become warm when charging. This is completely normal. The charging cir-
cuit is equipped with temperature monitoring and reacts accordingly.
Please note: The charger should not be connected to the hand held controls without batteries, and equally
the batteries should not be removed when charging.
Caution: Batteries must not discharged entirely! Discharged batteries must be recharged at the latest within
three weeks (standby-consumption). If this has been missed, batteries must be replaced.
Disposal of empty / defect rechargeable batteries
Batteries and rechargeable batteries must not be disposed of in domestic waste. They must be specially dis-
posed of. More detailed information can be obtained from the local waste disposal authority.
Battery replacement
Important notes:
The remote control must not be connected to the charging device when the batteries are replaced! Only the
in the Technical data described batteries has to be used. Charging without batteries can lead to damage to
the remote control’s electronic system. Risk of damage!
Step 1: Remove 4 screws in order to
unfasten the keypad.
Step 2: Open control / keypad with
attached circuit board carefully.
Step 3: Batteries are located on the
rear in the battery case.
Step 4: Open battery case through
pushing the cover.
Step 5: Replace batteries.
Step 6: Assemble control in reverse
order. Watch not to jam cables during
assembly.

Radio Remote Control FFB2000-Pro
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Technical Data
Receiver power supply. 20-28V DC
Receiver power input 12mA bei 24V
Hand-held transmitter power
supply.
3.6V DC
Rechargeable battery type NiMH-rechargeable battery, Type AAA, quick charge capable (1C), Capacity 700 –
1000 mAh.
Examples: Sanyo Eneloop HR-4UTGB, Panasonic HHR-80AAAB, Duracell Stay-
charged AAA
Rechargeable battery life approx. 3 years
Operating time Approx. 30 depending on operating intensity.
Transmitter power input <0.15mA with 3.6V
Supply voltage optional 6V DC with RS 485
Charging voltage input 12V DC (9-16V DC) / 0.5A
Operating temperature range -20°C - +65°C
Radio frequency: 4 channels, manually adjustable 433.62MHz, 433.82 MHz, 434.02MHz und
434.22MHz
Radio peformance <= + 10 dBm to 50 Ohm
Aerial connection 50 Ohm
Communication Bidirektional, GFSK modulation
Enable communication Tune the hand held controls
Baud rate 19200 b/s
Interface RS 485 (has priority over radio communication)
Outputs 3 digital outputs und 2 analogue outputs, 0-15V
Moisture content 15% to 95% rel., no condensation
Protection class IP 40
Range With no interference, >100 m

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General hints for radio control, trouble shooting
Wrong: Rad
io shadow and metal objects can
interfere the radio connection
Right: Direct r
adio contact improves the
radio connection
Wrong: Other devices can interfere the radio
conne
ction.
Right: C
hoose channel in such way, that
interfe
rences are avoided or use a connector
cable between sender and r
eceiver.
Wrong: Metal concrete walls and similar
obstruct the radio connection.
Right: Place the receiver in such position,
that the radio connection is not obstructed.
The range of the radio connection depends among other s
trongly from the elevation from
the ground of the receiver.
Chec
k battery capacity: Press „+“ and „-“ button at material block simultaneously: Capacity
1=10%... 10=100%
. Capacity < 20%: charging recommended. Store control maximum 3
weeks without charging.