Xerox iGen4 User manual

Xerox®iGen4™Press
New levels of image quality,
automation, and productivity
for new levels of success.
Xerox iGen4 Press

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To satisfy your customers? To increase your relevance? To build your business?
Your business, indeed every business, is looking for the answers. Find them and the
regular rules of business are changed forever. Customers become partners. Requests
for Quote become someone else’s headache. Questions of how low you can go on price
are replaced with discussions of how you can help make their business stronger. And the
idea of outsourcing to cut costs becomes irrelevant as you become irreplaceable.
Impossible? Something promised and never delivered?
Not with the Xerox®iGen4™ Press. iGen4 brings powerful benefits to your business—
image quality, automation and productivity. Through these, we can help you expand
product offerings, create stronger relationships and achieve levels of success that
weren’t possible even a short time ago.
What is the right way?
For printers around the world, the right
way to digital printing success has been
with Xerox by their side as a trusted partner.
And we realized long ago that it takes a
complete solution to achieve the levels of
success you’re striving for.
It takes the Right solution—a solution
made up of the Right Technology, the Right
Workflow and the Right Business Model™.
iGen4 is the Right Technology. Used in
conjunction with the workflow solutions
of the FreeFlow®Digital Workflow
Collection and the business building
capabilities of ProfitAccelerator®Digital
Business Resources, iGen4 represents a
complete solution for your business.
The right way is the Right way.

Printing green.
While most companies look at “going green”
as an obligation, we look at it as an opportunity.
At the simplest level, it’s an opportunity to do
the right thing.
But it is also a business opportunity—to
lock out competitors and do more work with
more companies who share a concern for
the environment.
iGen4 is an environmentally better choice
for many reasons:
• 97% of iGen4 components are recyclable
or re-manufacturable.
• iGen4 adheres to European Union
RoHS-compliant restrictions on the use
of hazardous substances.
• Dry inks are non-toxic and have closed
containers with a transfer efficiency rate
of near to 100%.
• iGen4 doesn’t generate or use alcohols,
chlorinated solvents, acids or flammable
materials.
An unparalleled history
of success.
iGen4 builds on an unparalleled history of
success—the success that the iGen3® Digital
Production Press brought to printers around the
world. How successful exactly?
Millions of impressions—Around the world,
more than 100 iGen3 presses average over a
million printed pages per month. Additionally,
some of these units produce as much as
2.5 million pages monthly.
50% of all the color sheets—According to
estimates by InfoTrends, a leading independent
research firm, Xerox’s installed base of presses
accounts for more than 50 percent of the total
worldwide page volume printed by high- speed
production color printers. What does that mean
to you? Experience. Partnership. Success.
Success from every angle. No doubt, the excellence of the print engine is one
element in your success. But through our experience working with successful digital
printers around the world, we know there is much more that can multiply it.
Think of it as success to the power of 4. iGen4.™
Business development tools.
ProfitAccelerator®is today's most robust set
of tools and programs designed to maximize
your digital printing equipment investment in
iGen4. It brings together Xerox's unparalleled
digital printing experience and expertise,
world-class resources, and industry-leading
support, all with one goal in mind—significantly
boosting your productivity, your digital print
business and your profits.
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With the Xerox®iGen4TM Press
you get much more than an
image quality, productivity
and automation powerhouse.
You also get the power of
Xerox. With our history of
digital innovation as well as
robust business development
tools, we help keep you
printing and profitable.
Worldwide, more than 50%
of all production color pages
are printed on Xerox presses.
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Image quality. So you can
compete with anyone and win.
What difference does outstanding image
quality make to your business? All the
difference in the world.
It’s the difference between looking out at
the horizon for new sources of business and
looking up—up at higher value applications
like high-end collateral, direct marketing and
photo-based products and up as your business
continues to raise the bar.
iGen4™ elevates your business by elevating
your image quality through innovative
technologies such as Auto Carrier Dispense,
Auto Density Control, and the tremendous
capabilities that are made possible by the
Inline Spectrophotometer.
iGen4 color is commercial quality color. And
that opens up a world of possibilities for your
customers to print virtually anything in digital
color and for you to reap the benefits.
Automation. Achieve great results
faster today than yesterday.
With iGen4, you get automation—and
the improvement that comes with it—
automatically.
It begins before the job ever reaches iGen4.
With the addition of Xerox FreeFlow Process
Manager®,workflow processes automate job
submission and time-consuming prepress steps
to move more jobs through your shop and allow
you to build workflows once and use them again
and again, maximizing ROI.
And automation—and improvement—
continues at the press itself with innovations
that remove operator intervention, guesswork
and time from the process of achieving great
color. Tasks that used to take the attention and
time of a dedicated press operator now happen
with the push of a button.
The result is more uptime, more consistency and
more profit than ever.
Productivity. More of everything
that matters to your business.
Productivity comes when you mix more uptime
and output with less time and effort.
iGen4 is simply the world’s most productive
digital press. It provides more high-value output
with less time-consuming manual processes.
Throw in a dose of the industry’s best digital
image quality and what does that mean for
your business? 25 – 35% gains in everything
that matters to your business—jobs through the
shop, satisfied customers, profit.
Any way you look at it, that is productivity.

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Top tray for interrupt jobs
Electronic collation with
offset stack delivery
Optional document
finishing interface
enabling various inline
finishing devices
Duty Cycle: 3.75 million
per month
Speed: 6,600 4/0 iph
(110 ppm)
Feeder module (up to
six), two paper trays
each; load while run; up
to 30,000-sheet capacity
Largest digital cut-sheet
format, up to 14.33" x
22.5" (364 x 572 mm)
Gripperless transport
mechanism allows
printing to within 1 mm
of sheet edge; enhances
feeding reliability across
a range of coated and
uncoated paper stock
Easy-to-load, high-
capacity dry ink
containers; replace
while run
Single-point image
transfer to paper with
speeds up to 6,600
(110 prints per minute)
4/0 impressions per hour
Intelligent fusing adjusts
for differences in stock;
runs every sheet at
rated speed
Stacker module (up to
four); (2) wheeled carts
per stacker; unload
while run
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In the past, your success could be digital or it could be litho. Going forward in
challenging conditions, it will likely be both. Trends show that business is looking for
a complement to traditional offset printing—a solution that matches your output to
the right technology efficiently and cost effectively.
You’ll know that you’ve found success when your customers come to you every time—
and you are able to meet all of their requirements quickly and easily.
Building on your success.
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Auto Density Control
Every press, be it digital or litho, can be susceptible
to density variations and streaks. The iGen4 Auto
Density Control is patented technology designed
to detect streaks in output before they occur and
fix them without operator intervention.
The system automatically measures the image
density for a series of test patches from the
top and bottom of the page. If it detects a
difference, it digitally compensates for any
inconsistencies—ensuring consistent image
density across the page.
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Inline Spectrophotometer
We integrated a spectrophotometer into the
iGen4 paper path and made some pretty
remarkable things automatic—things like High
Denition Linearization, Advanced Color Proling,
Spot Color Calibration and Color System Check.
Those, in turn, give you more accurate color
faster, more stable color over time, PANTONE®
matching, and a level of productivity you’ve
never experienced.
Auto Carrier Dispense
This new method of combining dry ink and
carrier yields consistent color uniformity from
the first print to the last and from job to job.
With Auto Carrier Dispense, operators no longer
have to stop the machine and change the
developer, resulting in greater machine
availability and productivity.
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We can share our experiences from helping printing partners around the world.
iGen4™ uses patented innovative technology and the power of automation to deliver
the world’s most productive digital press with 25 – 35% productivity gains, higher
monthly volumes, and high definition image quality to capture more pages and profit.
We can help you get there.
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Printing Speed
Up to 6,600 full process color A4 (letter) •
4/0 impressions per hour (110 impressions
per minute)
1,500 A3 (tabloid) 4/4 sheets per hour•
Image Quality
Resolution
600 x 4800 dpi•
Line screens
150 lpi, 175 lpi, 200 lpi, 300 lpi, •
Process colors
Magenta, Yellow, Cyan, Black•
Paper Format
Maximum sheet size:•
14.33" x 20.5" (364 x 521 mm);
optional 14.33" x 22.5" (364 x 571 mm)
Minimum sheet size: 7" x 7" (178 x 178 mm)•
Image Format
Maximum image area is 2 mm less than sheet size•
(1 mm border on all sides)
Paper Weight (all trays)
Uncoated: 16 lb bond to 130 lb cover, •
60 g/m2to 350 g/m2
Coated: 60 lb text to 130 lb cover, 90 g/m• 2
to 350 g/m2
Paper Flexibility
Coated, uncoated, textured, specialty stocks•
Recycled, perforated, tabs, transparencies, a wide•
variety of labels, synthetics, DocuCard®, Never
Tear, DuraPaper®, UltraMagnet, DocuMagnet
Mixed-stock jobs supported at rated speed•
No drying time•
Transfer overdrive (optional)•
Technology Features
SmartPress™ Imaging
ICC Source and Destination and •
Fast Path Profiling
Color check for color monitoring•
Single-point transfer printing•
Closed-loop controls with Inline•
Spectrophotometer
Benchmark gamut of CMYK dry inks•
Load dry inks while running•
SmartPress™ Paper Handling
Mixed stocks in a single run (up to 12)•
Same-edge perfecting registration•
Straight paper path•
Wide-radius inverter for second-side imaging•
Collated sets•
Wheeled stacker cart•
Load-while-run paper capability and unload•
SmartSize™ Technology (iGen4 exclusive)
Throughput from 40 to 120 ipm based on image/•
paper size
Input Capacity
Up to six feeder modules/12 trays•
Up to twelve trays •
Each tray holds 10"/254 mm (2,500 sheets •
80 lb coated text/120 g/m2)
Any supported stock in any tray•
Up to 30,000-sheet capacity or more•
Delivery
Up to four stackers •
Two carts per stacker•
Stacker cart holds 12"/305 mm (3,000 sheets•
80 lb coated text/120 g/m2)
Stacker top tray•
Collated offset stack delivery•
Up to 12,000-sheet capacity•
Optional
Roll Input
DocuSheeter™ iG provides up to 50,000 •
additional sheets per roll (based on
8.5" x 11"/A4; 20 lb bond/75 g/m2)
Delivered directly into the paper path•
Sheets per roll varies based on core size,•
cut size, and paper type (coated/uncoated,
caliper weight, etc.)
Inserter
One inserter module, two trays•
Enables the addition of specialty •
sheets to a job after the fusing process
(i.e., embossed stocks)
Inline Finishing
Booklet making with Xerox SquareFold™ Booklet•
Maker or C.P. Bourg Document Finisher (BDFx)
with Square Edge Option (SQE), Duplo®inline
Booklet Maker
Perfect binding with Xerox Book Factory•
Lay flats with GBC• ®Fusion Punch II™
UV Coater •
Variable Information Solutions
FreeFlow Variable Information Suite, XMPie• ®and
other industry partners
Dimensions
Overall standard press dimensions iGen4 (image
tower, two feeders, one stacker)
23' 8" x 6' x 8' (L x W x H) 7210 x 1829 x •
2438 mm (L x W x H)
7,892 lb (3580 kg)•
Xerox FreeFlow®Print Server
Integrated Parallel RIP technology•
ICC Device Link Capability •
Seamless interoperability with FreeFlow•
Product Suite
Adobe• ®PostScript®, PDF 1.7, PCL5, TIFF, FRF
Adobe• ®Acrobat®8
ConfidentColor Technology•
Job and production management GUI•
Concurrent receive, RIP, print•
AFP/IPDS•
V I P P• ®, PPML, Optimized PostScript®, Optimized
PDF for VDP
Xerox CX Print Server,
Powered by Creo™
Intel• ®/Microsoft®-based platform
Creo™ Spire™ workflow•
Ethernet support •
A d o b e• ®PostScript®, PDF 1.5, PDFX3, TIFF,
TIFF.IT, EPS, RTP, Adobe®Acrobat®6
Color management features•
Job management GUI •
Concurrent receive, RIP, print•
VPS, VIPP• ®, PPML, caching support for variable
data printing
Xerox EX Print Server,
Powered by Fiery®
Features
Increase profits through faster setup and•
processing of high margin, complex jobs
Ensure color accuracy and consistency•
Network Standard Interfaces
TCP/IP, Novell• ® iPX (NDS), IPP AppleTalk®,
EtherTalk® Phase II, LPR/LPD
SMB print sharing (over TCP/IP)•
File Support
A d o b e• ®Postscript® Level 1, 2, 3 Adobe PDF 1.5, 1.6
and 1.7 (Acrobat® 6, 7 and 8)
PDF/X-1a and 3•
Encapsulated PostScript (EPS) DCS 2.0, CT/LW •
Tagged Image File Format (TIFF and TIFF/IT)
JPEG•
©2009 Xerox Corporation. All rights reserved. Xerox®, the sphere of connectivity design, DocuCard®, DocuSheeter™, DuraPaper®, FreeFlow®, iGen3®, VIPP® , iGen4™,
ProfitAccelerator®, SmartPress™, SmartSize™, SquareFold™ and The Right Technology, The Right Workflow and The Right Business Model™ are trademarks of Xerox Corporation
in the United States and/or other countries.
Adobe®, Acrobat®, and PostScript®are registered trademarks of Adobe Systems. AMD™ is a trademark of Advanced Micro Devices, Inc. Creo™, Powered by Creo™ and Spire™ are
trademarks of Eastman Kodak Company. Fiery and Powered by Fiery are trademarks or registered trademarks of Electronics for Imaging Inc. Duplo®is a registered trademark of
Duplo USA Corporation. GBC®and Fusion Punch II™ are trademarks of General Binding Corporation. GRACoL®is a registered trademark of IDEAlliance. Intel®is a registered trademark
of Intel Corporation. Microsoft®is a registered trademark of Microsoft Corporation. PANTONE®is a registered trademark of PANTONE, Inc. Sun Microsystems®is a registered trademark
of Sun Microsystems Inc., in the U.S. and other countries. Product appearance, build, status, and/or specifications are subject to change without notice. 09/09
784P00001A
To learn more about achieving the next level of
success, contact your Xerox representative today, or
call 1-800-ASK-XEROX.
Specifications for the Xerox®iGen4™Press