Xerox DocuColor 5252 Technical manual

Finishing
Solutions
Planning
Guide
Supported Printers:
• Xerox DocuColor 2045 / 2060 / 5252 / 6060 / 7000 / 8000
Digital Color Press
• Xerox DocuPrint 75 / 90 & DocuTech 75 / 90
• Xerox Nuvera100 / 120 Digital Production System
July 13, 2005
Rev. E
Xerox Document Binder 120-D
(DB120-D)

Xerox Corporation
Global Knowledge & Language Services
800 Philips Road Bldg. 845 – 17S
Webster, NY 14580
Copyright 2004 Xerox Corporation. All rights reserved.
Printed in the United States of America.
Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content
within this document:
[email protected]
Copyright protection claimed includes all forms and matters of copyrighted material and information now
allowed by statutory or judicial law of hereinafter granted, including without limitation, material generated
from the software programs that are displayed on the screen such as styles, icons, screen displays,
looks, etc.
Xerox, The Document Company, the digital X, the Xerox DocuTech, the Xerox DocuPrint, the
Xerox DocuColorand the Xerox NuveraDigital Production System are trademarks of, or licensed to,
Xerox Corporation.
ClassicSeries Cover is a registered trademark of Coverbind.
Other product names used herein are trademarks of their respective owners.

Table Of Contents
INTRODUCTION .......................................................................................................................................... I
About this guide .................................................................................................................................... I
Contents ................................................................................................................................................. I
Contact Information .........................................................................................................................II
1. PRODUCT OVERVIEW ...................................................................................................................... 1-1
Performance Specifications............................................................................................................. 1-2
Install Planning.................................................................................................................................. 1-3
Device Configurations .................................................................................................................. 1-3
Space Requirements.................................................................................................................... 1-3
Electrical Requirements ................................................................................................................... 1-5
Environmental Requirements...................................................................................................... 1-5
Estimated Installation Time ......................................................................................................... 1-5
Operating Supplies ....................................................................................................................... 1-6
2. XEROX DOCUCOLOR 2045 / 2060 / 5252 / 6060 / 7000/ 8000 DIGITAL COLOR PRESS........... 2-1
Limitations.......................................................................................................................................... 2-1
System Dependencies and Prerequisites ..................................................................................... 2-1
Configuration Guide.......................................................................................................................... 2-1
Productivity Guide............................................................................................................................. 2-2
3. XEROX DOCUPRINT 75 / 90 & DOCUTECH 75 / 90....................................................................... 3-1
Limitations.......................................................................................................................................... 3-1
System Dependencies and Prerequisites ..................................................................................... 3-1
Configuration Guide.......................................................................................................................... 3-1
Productivity Guide............................................................................................................................. 3-1
4. XEROX NUVERA100 / 120 DIGITAL PRODUCTION SYSTEM ....................................................... 4-1
Limitations.......................................................................................................................................... 4-1
System Dependencies and Prerequisites ..................................................................................... 4-1
Configuration Guide.......................................................................................................................... 4-2
Productivity Guide............................................................................................................................. 4-2
5. CUSTOMER AGREEMENT FORM ...................................................................................................... 5-1
Devices............................................................................................................................................... 5-1
Primary Customer Applications ...................................................................................................... 5-1
Special Considerations / Limitations .............................................................................................. 5-1
I

Table Of Contents
II

Xerox Document Binder 120-D (DB120-D)
Introduction
The purpose of this document is to describe the features and
operation of the Xerox Document Binder 120-D (DB120-D) when
used inline with validated Xerox printers. It also provides
information to be used when planning the installation of this
solution.
About this guide
This guide will provide the Analyst and the Customer with
common DB120-D specifications and pre-installation tasks
based on the actual Xerox printer model attached to the
DB120-D.
Note: The DB120-D’s capability of running Letter size and A4
paper is hardware dependent. Reference is made to both USA
(Lettersize/115V) and Europe (A4/230V) when applicable data
and specifications differ between the two.
Contents
This section lists the contents of this guide:
• Introduction - provides information about the use of this
Guide.
• Product Overview–provides Performance Specifications and
Installation Planning including Space, Electrical,
Environmental requirements, Installation Time and Operating
Supplies.
• Xerox DocuColor 2045/2060/5252/6060/7000/8000 Digital
Production Press – provides information about Limitations,
System Dependencies and Configuration Guide.
• Xerox DocuPrint 75 / 90 & DocuTech 75 / 90 - provides
information about Limitations, System Dependencies and
Configuration Guide.
• Xerox Nuvera100 / 120 Digital Production System –
provides information about Limitations, System
Dependencies and Configuration Guide.
• Customer Agreement – contains the Customer Agreement
form.
I

Xerox Document Binder 120-D (DB120-D)
Contact Information
Coverbind is Bindomatic’s US subsidiary. For support in the
United States, please contact:
Coverbind
3200 Corporate Drive, Wilmington, NC 28405
Phone [phone] & 910-799-4116, Fax [phone]
E-mail [email protected]
For support in Europe, please contact:
Bindomatic AB
Box 42101, SE-126 14 Stockholm, Sweden
Phone [phone], Fax [phone]
E-mail [email protected]
II

Xerox Document Binder 120-D (DB120-D)
1. Product Overview
Document Binder
DB120-D
The Document Binder DB120-D uses a unique perfect binding
technology combined with pre-formed covers to create a high
quality professionally bound document. The DB120-D binds 8.5”
x 11” (A4 in Europe) documents up to 120 pages in a variety of
ready available, wide range of standard covers. The DB120-D
standard covers always display a transparent plastic front page.
You can custom order imprinted covers with your logo or a
particular design. The pre-formed cover wraps around the
internal pages to produce a perfect bound document with a
commercial look and feel. The document pages fit neatly and
uniformly into the bind for the perfect bound look. Trimming is not
needed.
The spine is scored in four places allowing each sheet of paper
to hinge. The adhesive in the spine is reinforced with a mesh
cloth that strengthens the book’s spine. The result is a perfect
bound book that lies flat when open and won’t fall apart.
1-1

Xerox Document Binder 120-D (DB120-D)
Performance Specifications
Listed below are the Performance Specifications for the
Document Binder 120-D.
Binding US Specifications European Specifications
Paper Size / Weight 8.5” x 11” (216 x 279 mm)
Note: A conversion kit allowing for usage
of A4 / 115V is available. These kits
would be applicable on some specific
markets and special applications.
20 lbs (75 gsm) – 32 lbs index (120 gsm)
bond and flush cut tabs.
Weights above 32 lbs. (120 gsm) should
be used only as dividers or inserts.
A4 (210 x 297 mm)
Note: A conversion kit allowing for usage
of Letter size / 230V is available. These
kits would be applicable on some specific
markets and special applications.
20 lbs (75 gsm) – 32 lbs index (120 gsm)
bond and flush cut tabs.
Weights above 32 lbs. (120 gsm) should
be used only as dividers or inserts.
Cover Sizes
Spine Width / Approx. # of
sheets
Based on 20 lbs (75 gsm) paper
1/16” / 2 – 15 sheets (∗)
1/8” / 16 – 30 sheets
1/4" / 31 – 60 sheets
3/8” / 61 – 90 sheets
1/2" / 91 – 120 sheets
(∗) Minimum sheets for 1/16” dependent
on connected printer. In walk-up mode
however, 1 – 15 sheets are allowed
regardless of connected printer.
Based on 80 gsm paper
1.5 mm / 2 – 13 sheets (∗)
3 mm / 14 – 28 sheets
6 mm / 29 – 55 sheets
9 mm / 56 – 84 sheets
13 mm / 85 – 120 sheets
(∗) Minimum sheets for 1.5 mm dependent
on connected printer. In walk-up mode
however, 1 – 15 sheets are allowed
regardless of connected printer.
Tray Capacity Input Tray: 2 pre-loaded cassettes
containing 150 covers each
Output Tray: 20 – 100 finished sets
depending on spine width.
Input Tray: 2 pre-loaded cassettes
containing 150 covers each
Output Tray: 20 – 100 finished sets
depending on spine width.
Warm-up Time Approx. 2 minutes Approx. 2 minutes
Input Height 34” (860 mm) and 40.2” (1021 mm) 34” (860 mm) and 40.2” (1021 mm)
1-2

Xerox Document Binder 120-D (DB120-D)
Install Planning
This Install Planning guide will help you prepare for the
installation of the DB 120-D.
Device Configurations
The Document Binder 120-D components are:
• Document Binder 120-D
Space Requirements
The space requirements illustration provides machine footprint
as well as the overall operating and maintenance area.
In addition to the diagram, there should be a minimum of 78
inches (1,981mm) clearance from the floor to the nearest
overhead obstruction.
17 inches
432 mm
Document Binder 120 –D
(DB120-D)
24 inches
610 mm
71 inches
1805 mm
17 inches
432 mm
56 inches
1422 mm 30 inches
763 mm
73inches
1854 mm
1-3

Xerox Document Binder 120-D (DB120-D)
17 inches
432 mm
75 / 90
Bypass
Transport
Document Binder 120 –D
(DB120-D)
75 / 90
Finisher
24 inches
610 mm
71 inches
1805 mm
23 inches
584 mm
56 inches
1422 mm
17 inches
432 mm
30 inches
763 mm
96 inches
2438 mm
Note: The space requirement diagrams for the DB 120-D are
representations only and not drawn to scale.
Dimensions Document Binder 120-D DocuPrint DocuTech 75/90 Bypass
Transport
Width x Depth x Height 56” x 24” x 50 1/2”
1422 mm x 610 mm x 1283 mm
23” x 25” x 42”
584 mm x 635 mm x 1067 mm
Shipping Dimensions
Width x Depth x Height
66.5” x 31” x 53.25”
1689 mm x 787 mm x 1352 mm
N/A
Weight 462 lbs (210 kg) 99.2 lbs (45 kg)
Shipping Weight 542 lbs (246.4 kg) N/A
Operator Clearance Minimum 24” (610 mm) in front of the
device
Minimum 24” (610 mm) in front of the
device
Service Clearance Minimum 30” (763 mm) in front, 17”
(432 mm) behind and to the right of the
device
Minimum 30” (763 mm) in front, 17”
(432 mm) behind the device
1-4