XPOtool 61581 User manual

Operation Manual
Manual Ring Roller
61581
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.

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The information contained in this document may alter at any time without previous notice. It is prohibited
to copy or spread any parts of this document in any way without prior written allowance. All rights re-
served.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless, and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
To return orders for exchange, repair, or other purposes, please use the following address. Attention!
To allow for a smooth execution of your complaint or return, it is important to contact our customer
service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: [e-mail]
Tel: [phone]
Fax: [phone]

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Introduction
Thank you for purchasing this quality product. To minimise the risk of injury we urge that our clients
take some basic safety precautions when using this device. Please read the operation instruc-
tions carefully and make sure you have understood its content.
Keep these operation instructions safe.
Technical data
Ring size
Unlimited
Max. diameter round steel (㎜)
6.5
Max. size flat steel (H × W) (㎜)
5 × 25
Min. bending radius (㎜)
70
Rolls
Diameter (㎜)
32
Serviceable width (㎜)
25
Crank length (㎜)
330
Weight (㎏)
5.68
Store this manual safely
Read this manual and all safety warnings thoroughly and understand them before assembling the device
or operating it.
You will need this manual for the safety and warning notes as well as the parts list. Keep the manual for
future reference in a safe, dry area, where it is always available. Keep the purchasing receipt with the
operating manual.
Safety and warning notes
Warning: When using an electrical device, machine, or equipment, absolutely follow basic safety regu-
lations to reduce the risk of electrical shock, fire, or personal injury. Read all instructions before operating
the device!
•Keep your work area clean and tidy. Untidy work areas increase the risk of injury.
•Consider the conditions of your work space. Do not work in humid, wet, or poorly lit working
spaces. Do not expose the device to rain. Keep the working area well illuminated at all times.
•Keep children away. No children should be allowed near the work space. Do not allow children
to operate this device either.
•Store unused equipment. When the device is not being used, it should be stored in a dry area
to protect it from rust. Store the device out of reach from children.
•Never operate tools or devices by force. The tools and devices will carry out their work more
reliable and safer if they are used within the range of performance that they are designed for.
•Use the proper tool. Do not use smaller tools or equipment for work needing to be carried out
by industrial machinery. Never use a tool or device for a task that it was not designed for.
•Wear adequate clothing. Do not wear loose clothing or jewellery, as these can get caught in
moving parts. We recommend that you wear protective gloves and slide-proof shoes. Tie long
hair together to prevent it from being caught in the machine.
•Wear safety glasses and hearing protection. Use a full-face protection when processing mate-
rials that create metal, wood splinters, or dust. Protective glasses are sufficient for other

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materials. Wear a clean respiratory mask when performing work that creates fine or coarse dust
particles. When working for a longer period of time, wear a certified hearing protection.
•Secure workpieces. Use clamps or a vice to keep the workpieces in position if possible. This is
safer than holding it by hand, as you have both hands to operate additional tools.
•Do not lean too much over. Make sure to have a secure, firm stand and keep your balance at
all times.
•Thoroughly maintain your tools. Keep your tools sharp and clean to ensure that these are relia-
ble and safe to work with. Follow the notes on lubrication and exchanging equipment. Keep the
handles dry, clean, and free of oil and grease.
•Be aware. Focus on your work and always act on behalf of your best knowledge. Do not operate
devices, machines, or tools if you are tired.
•Inspect the device for damaged parts before using a tool or device. Any part seeming to be
broken needs to be properly checked for its correct performance. Check the alignment of the
moving parts and ensure that they do not jam or have other damages. Make sure that no parts
are damaged or the performance is limited in any other way. All damages need to be repaired
or exchanged by a qualified person.
•Spare parts and equipment. When repair work needs to be carried out, only identical spare parts
may be used. Only use equipment compatible with the device.
•Do not use machines and devices under the influence of alcohol, medicaments, or drugs. Read
all safety information of the medicaments to know if your consciousness or reflexes are influ-
enced by them. If you have any doubts, you should not operate the devices or machines.
Assembly
1. Push the connection piece (19) onto the
drive shaft 2 (17). Make sure that the holes
are positioned in one line (see fig.).
2. Push the handle (15) through the holes of
the connection piece and the drive shaft.
3. Attach the connection with the taper
pin (20) to the drive shaft.

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Mounting
Warning! The manual ring roller needs to be attached safely before use.
1. Place the device in the desired area of the
workbench.
2. Make sure that you can operate the han-
dle comfortably, without any problems.
3. Mark the drilling positions on the work-
bench through the two pilot holes (A) in
the device base (25) (see fig.).
4. Remove the unit.
5. Drill the holes into the marked spots on the
workbench.
6. Mount the device with two screws, lock
washers, washers and nuts (in this order;
not included in the delivery).
Operation
1. Determine the required ring size.
2. Move the adjustable wheel (16) by turning the rotary knob (29) up or downwards.
3. To bend a 2.54 cm (1″) ring, the adjustable wheel needs to be in the uppermost position.
4. To bend a 5.08 cm (2″) ring, the adjustable wheel needs to be in the centre position.
5. To bend larger rings, the adjustable wheel needs to be in the bottom position.
6. Place the material between the upper drive wheel (4) and the adjustable wheel, as well as the
lower drive wheel.
7. Turn the rotary knob clockwise to clamp the material between the wheels.
8. Turn the handle (15) counter-clockwise to make the ring.
9. To remove the made ring, turn the rotary knob counter-clockwise to loosen the clamping effect.
Maintenance
1. Clean the device after every use with a
non-toxic cleaning detergent.
2. The three lubricating points are the drive
shafts 1 (9) and 2 (17) as well as the ad-
justing shaft (18). Grease it with the help of
the grease nipples (1) (see fig.).
3. Store in a dry area, out of reach from chil-
dren.

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Exploded view and parts list
№
Name
Qty.
№
Name
Qty.
1
M8×1 grease nipple
3
15
Handle
1
2
#10 C-Ring
5
16
Adjustable wheel
1
2A
#22 C-Ring
1
17
Drive shaft 2
1
3
M10×60 hexagon screw
1
18
Adjusting shaft
1
4
Drive wheel
2
19
Connection piece
1
5
Left frame
1
20
8×28 taper pin
1
6
Copper jack
2
21
M10×25 hexagon screw
2
7
Stand
1
22
Axis (with hole)
1
8
Jack
1
23
M10×16 Hexagon screw
2
9
Drive shaft 1
1
24
3×12 Pin
1
10
4×25 key
4
25
Base
1
11
Right frame
1
26
Mounting plate
1
12
Transmission
2
27
Threaded spindle
1
13
Cover
1
28
M6×6 Screw plug
1
14
M6×45 hexagon screw
1
29
Rotary knob
1
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction
manual require the written permission of WilTec Wildanger Technik GmbH.