XpressFill XF4400 User manual

XF4400/XF2200XpressFill

ii | XPRESSFILL Systems LLC
Congratulations on the purchase of your XpressFill Can Filling Machine
ank you for choosing our handcrafted can ller as the technology to “Bottle Your Passion”. We look
forward to assisting you in experiencing the best performance from your ller.
is manual is written with your safety in mind. We highly recommend reading the manual before using
your ller for the rst time.
If you have any questions or comments, please do not hesitate to contact us.
XpressFill Systems LLC
265 Prado Road, Suite 1
San Luis Obispo, CA 93401
USA
[phone]
toll free [phone]
sales@xpressll.com
www.xpressll.com
Important Safety Instructions
Misuse of the can lling machine can result in serious injury or death. Do not use the machine in any way
not covered in this manual or for any purpose other than those explained in the following pages.
Severe product damage and/or injury could result from the use of unqualied Service Technicians or
non-original replacement parts. All repairs must be performed by a qualied Service Technician or with
the approval from an XpressFill Technician. Only original factory replacement parts should be used.
Electrical shock or re could result if the electrical supply for the can ller covered in this manual is not
correctly installed or if the can ller has been improperly grounded. Do not use the can ller covered in
the manual unless you are certain the electrical supply has been correctly installed and the can ller has
been properly grounded.

Safety Warnings

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Table of Contents
1 noitcudortnI
2 2
3 5gnitoohselbuorT
4 6relliFruoYgninaelC
Set Up Your Filler
1
Additional Information 7

1
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1 Introduction
XpressFill Product Guarantee
workmanship.

XPRESSFILL Systems LLC | 2XPRESSFILL Systems LLC | 2
2 Set Up Your Filler
2. Unscrew the adjustment knobs holding the shelf to the machine.
3. Place a can on the shelf and raise the shelf into position to a point where the level sensor is where
you want the level of the liquid to be in the can. Screw in the adjustment knobs to hold the shelf in
place.
tion is from your keg or brite tank.
TIP: You can use the same CO2 tank for your beverage and CO2 input. Only 2 to 4 psi input
only 1 top off button
per side and 1 fill cycle
switch on the right
side.
e purge cycle is factory set to apporximately 3 seconds. To change the purge time, see page 8.
s

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are contacted by the liquid simultaneously.
9. Place your cans, two at a time, on the shelf, centered under the right two or left two spouts. For
spouts 1 and 2, turn on the Fill Switch located on the left side of the machine about 3” from the top
(about 3 seconds, which can be adjusted) and then the fill with your carbonated product. For Spouts 2 and 4,
fill cycle will end independently per spout when the liquid reaches the sensor. Turn off the Fill Switch per side.
10. When the cans are full, check the level and make any adjustments as needed (raise/lower shelf or
raise/lower surgical tubing). If the level is satisfactory, remove the cans to your seamer.
lower

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placed on foam before seaming.
4

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3 Troubleshooting
product, please contact XpressFill at the number
listed on the front of this manual. We are always happy to assist you.
full can at the point there is contact between the spouts.
Excessive Foaming
higher level of CO2 in your product and minimizing the amount of foam. We recommend no
higher than 37oF.
Dripping or Failure to Stop Filling and /or Purging
Refer to solenoid cleaning instructions on pages 9 and 10
If any other issues arise with the machine, it is best to call the factory to resolve them. We are
here to help.
5

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4 Cleaning & Sanitizing
Cleaning the liquid flow path
is to first clean the liquid flow path. Connect the hose to your cleaning/sanitizing solution in a
pressurized container. Place an empty can under each of your spouts and activate the fill switch.
As the cans become full, turn off the switch and empty the cans. Repeat this operation server al
times until you feel the flow path has been sufficiently cleaned.
Cleaning the CO2 flow path
is to first clean the CO2 flow path. Connect the hose to your cleaning/sanitizing solution in a
pressurized container. Place an empty can under each of your spouts and activate the fill switch.
As the cans become full, turn off the switch and empty the cans. Repeat this operation server al
times until you feel the flow path has been sufficiently cleaned.
After you have finished the cleaning cycles above, you may further flush your machine with air
or CO2 to dry it out. Just hook up as pictured and run the cycles as described above.

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265 Prado Road, o, Tel:
Additional Information
connection is secure.
Push the collet in
to remove tubing
Our fillers use “Push-To-Connect” type connectors which are common in the beverage industry.
7

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Spare Fuse
ere is a spare fuse in the power entry connector (where the power cord plugs in). Unplug the
machine and set a screwdriver on the notch (do not remove screws) and pop the spare fuse holder
toward you, then replace the fuse.
XpressFill Part No. 20002 - Bussmann Series by Eaton, Model BK/GDB-2A, 5mm x 20mm
Delay Timer Adjustment

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Fluid Solenoid Deep Cleaning Instructions
Remove the Solenoid from the machine.
Use the release tool to disconnect the
push-to-connect fittings.
Loosen the hex nut at the top of the coil assembly.
Unscrew the base from the coil assembly. Use a
screwdriver as needed. Remove the center shaft.
Note the O-ring (do not lose it).
A pair of pliers may be needed to grip the metal
shaft to “crack” open for unscrewing the shaft.
Now clean out all openings inside and
out of the solenoid removing any
particulates and stickiness.
Reassemble and replace in the machine.
the filler is not performing properly.
e white plastic body is stamped #1 for output
and #2 for input. e valve my leak if installed
backwards.

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CO2 Purge Solenoid Deep Cleaning Instructions
Remove the Solenoid from the machine.
Use the release tool to disconnect the
push-to-connect fittings. You do not have
to remove the tube from the solenoid.
Slide off the clip from the top of the coil
assembly. Remove the coil assembly off
the center shaft. Unscrew the shaft from
the stainless steel base. It is not neces-
sary to unscrew the tubing adaptors from
the stainless steel base.
Now rinse out all openings inside and
out of the solenoid removing any
particulates and stickiness.
Reassemble and replace in the machine.
is maintenance is needed only when
the filler is not performing properly.