XU1 XBS-810 User manual

1–23 Letcon Drive, Bangholme, Victoria, Australia 3175
Telephone: [phone]
XU1 Power tools
XBS-810 0620
Operating Instructions
XBS-810
810W810W
BeltBelt
SanderSander

3
a
b
A B C
1 Soft Grip Front Handle
2 On/Off Trigger
3 Lock-On Button
4 Dust Extraction Chute
5 Soft Grip Rear Handle
6 Tension Release Lever
7 Sanding Belt
8 Dust Bag
9 Drive Belt Cover
10 Belt Tracking Knob
13
45
6 7
2
9
10
8

SPECIFICATIONS OPERATION
Timber Sanding
WARNING! Prior to operating the
sander ensure you have a rm grip on the
rear handle and that the sanding belt is
not in contact with the workpiece. Apply
rm pressure when sanding. Excessive
pressure can damage the workpiece and
sander or cause the belt to ‘track off’.
WARNING! Always wear eye, ear and
breathing protection when sanding.
1. Firmly grasp the sander in front of you and away from
your body.
2. To commence sanding, gently place the rear heel of
the belt sander on your workpiece. Ensure that the
sanding belt is not in contact with your workpiece
prior to starting the sander.
3. Start the sander and let the motor build up to
maximum speed. Gradually lower it onto the
workpiece with a slight forward movement. This helps
to prevent gouging.
4. The correct technique is a back and forth motion with
most of the sanding being done on the backwards
pulling movement. Do not apply a lot of pressure on
the unit. Allow the sander to do the work.
5. Upon completion of the sanding operation, remove
the sander from the workpiece. Turn off the sander by
depressing and then releasing the On/Off Switch.
Input Power: 810W
Input Voltage: 230-240V ~ 50Hz
Belt Speed: 380m/min
Belt Size: 533 x 76mm
Tool Weight: 3.2kg
PROPER USE
This tool is intended for use in a DIY (Do It Yourself)
context or for hobbyist purposes. It is not built for
continuous daily use in a trade or professional capacity.
Before using the machine, carefully read these
instructions, especially the safety rules to help ensure
that your machine always operates properly.
Before attempting to operate the machine, familiarise
yourself with the controls and make sure you know how
to stop the machine quickly in an emergency.
Save these instructions and the other documents
supplied with this machine for future reference.
Installing Sanding Belts
When installing a belt, ensure you have the correct size
for your belt sander, and correct grit for your workpiece.
Belts have arrows marked on them to assist in tting
them to the belt sander in the correct direction. Belts are
also marked with a grit rating.
1. Place the belt sander on its left side on a at surface.
2. Pull out the belt Tension Release Lever. Push it
towards the front of the sander until it locks into place.
The Front Roller will retract. Fig. A
3. Gently place the belt over the front and rear rollers.
The arrows on the inside of the belt are to be aligned
with the arrow marked on the belt sander.
WARNING! The arrows on the belt must be
aligned with the markings on the belt sander.
Incorrect tment could cause the belt to break.
Belts are not covered by the warranty.
4. Once the belt is in place, return the belt Tension
Release Lever to its original position.
Removing Sanding Belts
1. Place the belt sander on its left side on a at surface.
2. Pull out the belt Tension Release Lever. Push it
towards the front of the sander until it locks into place.
3. With the belt sander still on its left side, gently slide
the belt off the unit. Use two hands to ease both sides
off simultaneously.
SETUP
WARNING! Ensure the tool is turned off
and disconnected from the power supply
before performing any of the following
operations.
WARNING! Prior to sanding, please check
that workpieces to be sanded are free of nails,
screws and staples as these may damage the
sander and/or result in personal injury.
Tracking Adjustment
WARNING! Ensure body parts, cords,
workpieces and any loose items are clear
of the sanding belt before performing the
tracking adjustment operation.
It is necessary to ensure the belt is tracking correctly,
in a straight line, to avoid the belt ‘tracking off’ the belt
sander’s rollers.
1. Turn the sander upside down and hold it rmly with
one hand. Press the On/Off Switch to start the sander
and observe the tracking of the sanding belt.
2. If the belt tracks outward, turn the Belt Tracking
Knob clockwise. If the belt tracks inward turn the Belt
Tracking Knob counter clockwise. Fig. B
3. Adjust the belt until its outer edge is even with the
outer edge of the front and rear rollers. Make sure the
belt does not rub against the Rear Guide Strip. Once
the belt stabilises you can begin operation.
Note: Always check your belt after it has been used as
it may require further adjustment.
Dust Extraction
To capture dust and debris, it is best to attach the Dust
Bag.
1. To attach the Dust Bag, simply slide the dust bag
Adaptor over the Dust Extraction Port on the rear of
the sander housing.
2. To remove the Dust Bag, simply pull the dust bag
Adaptor out of the Dust Extraction Port.
Note: For the dust bag to work at its optimum level,
empty when it becomes 1/3 full. This allows air to ow
through the bag freely, increasing its effectiveness.
4
On/O󰀨 Switch
1. To turn the sander on, depress the On/Off Trigger.
2. To turn the sander off, release the On/Off Trigger.
Lock-On Button
The belt sander has been designed with a Lock-On
Switch to reduce user fatigue during long periods of use.
1. Follow the instructions above to turn the sander on,
then depress the Lock-On Switch. Release the On/Off
Trigger rst then release the Lock-On Switch. Fig. C
2. To release the Lock-On Switch and turn off the
sander, simply depress the On/Off Trigger.
Note: It is recommended to disengage the Lock-On
Switch prior to unplugging the tool from the mains
power. This will ensure the Lock-On Switch is not
engaged when the sander is next used and avoid
accidental starting of the belt sander.
WARNING! Always pick up the sander
before pulling the On/Off Trigger. Failure to do
so may result in loss of control over the tool
and /or serious injury.
CONTROLS

MAINTENANCE WARRANTY
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A
CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS
WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY. PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE
AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY
QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.
The benets provided under this warranty are in addition to other rights and remedies which are available to you at
law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a
major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to
have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to
a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have
suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by
contacting our customer service helpline above.
1 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty
excludes consumable parts, for example: driver bits.
WARNING
The following actions will result in the warranty being void.
• Professional, Industrial or high frequency use.
• If the tool has been operated on a supply voltage other than that specied on the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
XU1
Australia/New Zealand (Head Ofce)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
5
WARNING! Ensure the tool is turned off
and disconnected from the power supply
before performing any of the following
operations.
Cleaning
WARNING! Excessive build up of dust
particles may cause the sander to overheat
and fail.
1. Regularly empty the dust bag.
2. Keep the ventilation slots of the sander clean at all
times. If possible prevent foreign matter from entering
the vents.
3. After each use, blow air through the sander housing
to ensure it is free from all dust particles that may
build up.
4. If the enclosure of the sander requires cleaning, use a
soft, moist cloth only. Do not use solvents.
WARNING! Never immerse any part of the
sander in liquid.
Carbon Brushes
Carbon brushes will wear out after many uses, causing
the sander to spark and/or stop. The brushes are
a wearing component of the sander and should be
replaced prior to the carbon wearing out completely.
Take the sander to a suitably qualied electrician or
power tool repairer for replacement. Always replace
both brushes at the same time.
Replacing the Drive Belt
If the motor on your belt sander operates but the belt
does not rotate, follow these instructions. In most cases
it is not necessary to return the product back to the
store. Check that the drive belt has not been damaged.
Order a replacement belt from spare parts.
1. To remove and check the drive belt, remove the 3
screws from the belt cover. If the belt is damaged,
worn or broken, replace with a new drive belt.
2. To remove the drive belt, simply use a pair of scissors
to cut the drive belt.
Note: Do not pry the belt off the pulley as this may
damage the housing.
3. To t the new drive belt, place it around the large belt
wheel. Align the ridges on the belt with the teeth on
the small gear wheel. Rotate the large belt wheel and
push the drive belt down onto the small gear wheel
as it rotates. The wheel can be difcult to rotate until
the drive belt is fed into the small gear wheel. Keep
rotating the wheel and feed the drive belt onto the
small gear wheel until it sits ush with the edge of the
wheels.
4. Ret cover and tighten screws.
Note: XU1 will not be responsible for any damage
or injuries caused by the repair of the tool by an
unauthorised person or by mishandling of the tool.

When operating the tool
Keep the mains cable away from any moving parts or
accessories.
Never cover the ventilation slots in the tool.
The electric motor has been designed for 230-240V only.
Always check that the power supply corresponds to the
voltage on the rating plate.
This tool is double insulated; therefore no earth wire
is required.
Using an extension lead
Always use an approved extension lead suitable for the
power input of this tool. Before use, inspect the extension
lead for signs of damage, wear and ageing. Replace the
extension lead if damaged or defective.
When using an extension lead on a reel, always unwind
the lead completely. Use of an extension lead not suitable
for the power input of the tool or which is damaged or
defective may result in a risk of re and electric shock.
The power supply for this product should be protected
by a residual current device (rated at 30mA or less). A
residual current device reduces the risk of electric shock.
If the supply cord is damaged, it must be replaced by
the manufacturer, its service agent or similarly qualied
persons in order to avoid a hazard.
ALWAYS WEAR EYE, FACE AND
EAR PROTECTION
DESCRIPTION OF SYMBOLS
1
Read instruction manual
Wear eye, breathing and hearing
protection
R.C.M. Regulatory compliance mark
Do not put in the rubbish
Double insulated
Volts
Hertz
Watts
Warning
Alternating current
V
Hz
W
ELECTRICAL SAFETY
WARNING! When using mains-powered
equipment, basic safety precautions,
including the following, should always be
followed to reduce risk of re, electric shock,
personal injury and material damage.
GENERAL POWER TOOL
SAFETY WARNINGS
WARNING! Read all safety
warnings and all instructions. Failure
to follow the warnings and instructions may
result in electric shock, re and/or serious
injury.
Save all warnings and instructions
for future reference. The term “power
tool” in all of the warnings refers to your
mains-operated (corded) power tool or battery-
operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered
and dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodied plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
drugs, alcohol or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Personal
protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the o󰀨-position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your nger on the
switch or energising power tools that have the switch
on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
CARING FOR THE
ENVIRONMENT
Power tools that are no longer usable should
not be disposed of with household waste but
in an environmentally friendly way.
Please recycle where facilities exist. Check
with your local council authority for recycling
advice.
Check with your local council authority for recycling
advice.
Recycling packaging reduces the need for
landll and raw materials.
Reuse of recycled material decreases
pollution in the environment. Please recycle
packaging where facilities
exist.
SAFETY
INSTRUCTIONS

WARNING! Hold power tool by
insulated gripping surfaces,
because the sanding pad may
contact its own cord. Cutting a ‘live’ wire may
make exposed metal parts of the power tool ‘live’ and
could give the operator an electric shock.
Always use a residual current device with a
rated residual current of 30mA or less.
Safety Warnings Specic for Belt Sanding
Operations:
a) Do not wet sand with this sander. Liquids
entering the motor housing are an electrical shock
hazard.
b) Keep ngers and clothing away from
the belt. They could get cut or wedged between
the pulley, belt and motor housing.
c) Properly adjust tracking of belt to avoid
it overhanging the housing. A running
belt overhanging its housing can cause severe
lacerations.
d) Keep the cord to the side away from
pulleys. The cord can be dragged into the belt
housing and become entangled with the pulleys.
Safety Warnings Common for Sanding
Operations:
a) Always wear eye protection and a dust
mask for dusty applications and when
sanding overhead. Sanding particles can be
absorbed by your eyes and inhaled easily and may
cause health complications.
b) Use special precautions when sanding
chemically pressure treated timber,
paint that may be lead based, or any
other materials that may contain
carcinogens. A suitable breathing resporator
and protective clothing must be worn by all persons
entering the work area. Work should be sealed by
plastic sheeting and persons not protected should
be kept out until work area is thoroughly cleaned.
c) Unplug the sander before changing
accessories. Accidental start-ups may
occur if the sander is plugged in while
changing an accessory.
d) Disposing of dust. Be extremely
careful of dust disposal, materials in
ne particle form may be explosive. Do
not throw sanding dust on an open re.
Spontaneous combustion, may in time,
result from a mixture of oil or water with
dust particles.
WARNING! Some dust created by
power sanding, sawing, grinding,
drilling and other construction activities
contain chemicals known to cause cancer,
birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks, cement and
other masonry products, and;
• Arsenic and chromium from chemically-
treated timber.
The risk from such exposures vary
depending on how often you do this type
of work. To reduce your exposure to these
chemicals; work in a well ventilated area,
and work with approved safety equipment,
2
ADDITIONAL SAFETY
INSTRUCTIONS FOR BELT
SANDERS
or a key left attached to a rotating part of the power
tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection
facilities, ensure these are connected and
properly used. Use of dust collection can reduce
dust-related hazards.
h) Do not let familiarity gained from frequent
use of tools allow you to become
complacent and ignore tool safety
principles. A careless action can cause severe
injury within a fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and safer
at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and o󰀨. Any power tool
that cannot be controlled with the switch is dangerous
and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may a󰀨ect the power
tools operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained power
tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories
and tool bits etc. in accordance with
these instructions and in the manner
intended for the particular type of power
tool, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations different from
those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces
dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow
for safe handling and control of the tool in unexpected
situations.
5) Service
a) Have your power tool serviced by a
qualied repair person using only
identical replacement parts. This will ensure
that the safety of the power tool is maintained.
such as those dust masks that are
specically designed to lter out microscopic
particles.
This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities,
or lack of experience and knowledge,
unless they have been given supervision or instruction
concerning use of the appliance by a person
responsible for their safety.
Young children should be supervised to
ensure that they do not play with the appliance.