XU1 XDS-300 User manual

1–23 Letcon Drive, Bangholme, Victoria, Australia 3175
Telephone: [phone]
XU1 Power tools
XDS-300 0518
Operating Instructions
XDS-300
125W
Detail
Sander

A B C
1 On/Off Switch
2 Palm Grip
3 Dust Bag
4 Hook and Loop Backing Pad
3
2
3
4
1

Motor: 125W
Input: 230-240V ~ 50Hz
No Load Speed: 14,000/min
Paper Fitment: Hook & Loop
Tool Weight: 0.8kg
SPECIFICATIONS
USING YOUR
DETAIL SANDER
DETAIL SANDER
OPERATION
MAINTENANCE
Sanding Sheet Installation
Your detail sander is equipped with a hook and loop
backing pad. This uses hook and loop technology,
which rmly grips the sanding sheet when applied with
moderate pressure.
1. To change, merely peel off the old sanding sheer,
remove dust from the hook and loop backing pad if
necessary, and press the new sanding sheet in place.
2. Be sure to align the sanding sheet holes with the
holes in the hook and loop backing pad. This allows
the dust extraction system to function effectively.
FIG. B
After considerable use, the hook and loop backing
pad surface may become worn, and must be replaced
when it no longer offers a rm grip. If the hook and loop
backing pad facing is wearing prematurely, decrease
the amount of pressure applied during operation of the
sander. Dmage to the hook and loop backing pad is not
covered by the warranty.
Note: Please refer to the maintenance section for
backing pad replacement procedure.
Dust Bag
The dust extraction system extracts sanding dust from
the work piece through the holes in the hook and loop
backing pad. The dust is then transferred through to the
dust extraction port on the rear of the sander housing.
To capture this dust, it is best to attach the dust bag.
1. To attach the dust bag simply slide the dust bad
adaptor over the dust extraction port on the rear of
the sander housing. FIG. C
2. To remove the dust bag, simply pull the dust adaptor
bag backwards away from the dust extraction port.
Note: For the dust bag to work at its optimum level,
empty when it becomes 1/3 full. This allows air to ow
through the bag freely, increasing its effectiveness.
Sanding Procedure
The rocedure for operating the sander is set out below:
1. Firmly grasp the sander in front of you and away from
your body.
2. Start the sander by depressing the on/off switch to
the ‘I’ position.
3. Let the motor build up to maximum speed. Gradually
lower it onto the workpiece with a slight forward
movement.
4. Move the sander slowly over the workpiece using
forward and backward, or side to side strokes.
5. Upon completion of the sanding operation, remove
the sander from the workpiece. Turn off the sander by
depressing the on/off switch to the ‘O’ position.
Replacing the Hook & Loop
Backing Pad
After considerable use, the hook and loop backing pad
surface will become worn, and must be replaced when
it no longer offers a rm grip. The replacement backing
pad can be ordered through the Special Orders Desk at
any Bunnings store.
1. To replace, remove the four phillips head screws by
rotating anti-clockwise.
2. Place new backing pad on the tool and retighten
the four phillips head screws by rotating counter
clockwise.
Keep ventilation slots of the sander clean at all times. If
possible prevent foreign matter from entering the vents.
After each use, blow air through the sander housing to
ensure it is free from all dust particles that may build up.
CAUTION: Excessive build-up of dust particles may
cause the sander to overheat and fail.
If the enclosure of the sander requires cleaning, use a
soft, moist cloth only. Do not use solvents.
CAUTION: Never immerse any part of the sander in
liquid.
Carbon brushes will wear out after many uses, causing
the sander to spark and/or stop. The brushes are
a wearing component of the sander and should be
replaced prior to the carbon wearing out completely.
Take the sander to a suitably qualied electrician or
power tool repairer for replacement. Always replace
both brushes at the same time.
Note: XU1 will not be responsible for any damage
or injuries caused by the repair of a tool by an
unauthorised person or by mishandling of the tool.
WARNING! Ensure the tool is turned off
and disconnected from the power supply
before performing any of the following
operations.
This tool is intended for use in a DIY (Do It Yourself)
context or for hobbyist purposes. It is not built for
continuous daily use in a trade or professional capacity.
Before using the machine, carefully read these
instructions, especially the safety rules to help ensure
that your machine always operates properly.
Before attempting to operate the machine, familiarise
yourself with the controls and make sure you know how
to stop the machine quickly in an emergency.
Save these instructions and the other documents
supplied with this machine for future reference.
On/O󰀨 Switch
1. To turn the sander on, depress the on/off switch to the
‘I’ setting.
2. To turn the sander off, depress the on/off switch to the
‘O’ setting. FIG. A
4
WARNING! Guide the cord during sanding
to prevent it being caught on the workpiece, or
other tools/objects.
WARNING! Ensure the tool is turned off
and disconnected from the power supply
before performing any of the following
operations.
WARNING! The power supply for this
charger should be protected by a residual
current device (rated at 30mA or less).

WARRANTY
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A
CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS
WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY. PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE
AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY
QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.
The benets provided under this warranty are in addition to other rights and remedies which are available to you at
law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a
major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to
have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to
a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have
suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by
contacting our customer service helpline above.
1 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty
excludes consumable parts, for example: driver bits.
WARNING
The following actions will result in the warranty being void.
• Professional, Industrial or high frequency use.
• If the tool has been operated on a supply voltage other than that specied on the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
XU1
Australia/New Zealand (Head Ofce)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
5

SAFETY
INSTRUCTIONS
ALWAYS WEAR EYE, FACE AND
EAR PROTECTION
General Power Tool Safety
Warnings
WARNING! Read all safety
warnings and all instructions. Failure
to follow the warnings and instructions may
result in electric shock, re and/or serious
injury.
Save all warnings and instructions
for future reference. The term “power
tool” in all of the warnings refers to your
mains-operated (corded) power tool or battery-
operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of ammable liquids, gases or
dust.
Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodied
plugs and matching outlets will reduce risk of electric
shock.
b) Avoid body contact with earthed
or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
drugs, alcohol or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Personal
protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the o󰀨-position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your nger on the
switch or energising power tools that have the switch
on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the power
tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and safer
at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and o󰀨. Any power tool that
cannot be controlled with the switch is dangerous and
must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may a󰀨ect the power tools operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories
and tool bits etc. in accordance with
these instructions and in the manner
intended for the particular type of power
tool, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations different from
those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces
dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow
for safe handling and control of the tool in unexpected
situations.
5) Service
a) Have your power tool serviced by
a qualied repair person using only
identical replacement parts. This will ensure
that the safety of the power tool is maintained.
1
Description of symbols
Caring for the environment
Power tools that are no longer usable
should not be disposed of with household
waste but in an environmentally friendly
way.
Please recycle where facilities exist.
Check with your local council authority for
recycling advice.
Recycling packaging reduces the need for
landll and raw materials.
Reuse of recycled material decreases
pollution in the environment. Please
recycle packaging where facilities
exist.
Check with your local council authority for
recycling advice.
Read instruction manual
Do not put in the rubbish
Wear eye, breathing and hearing
protection
Double insulated
Volts
Hertz
Watts
Warning
Alternating current
V
Hz
W
R.C.M. Regulatory compliance mark
When operating the tool
Electrical safety
Using an extension lead
Keep the mains cable away from any moving parts or
accessories.
Never cover the ventilation slots in the tool.
The electric motor has been designed for 230-240V
only. Always check that the power supply corresponds
to the voltage on the rating plate.
Always use an approved extension lead suitable for
the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always
unwind the lead completely. Use of an extension lead
not suitable for the power input of the tool or which is
damaged or defective may result in a risk of re and
electric shock.
The power supply for this product should be protected
by a residual current device (rated at 30mA or less).
A residual current device reduces the risk of electric
shock.
If the supply cord is damaged, it must be replaced
by the manufacturer, its service agent or similarly
qualied persons in order to avoid a hazard.
This tool is double insulated; therefore no earth
wire is required.

2
ADDITIONAL SAFETY
INSTRUCTIONS FOR
SANDERS
WARNING! This appliance is
not intended for use by persons
(including children) with reduced physical,
sensory or mental capabilities, or lack of
experience and knowledge, unless they
have been given supervision or instruction
concerning use of the appliance by a person
responsible for their safety.
Safety Warnings common for Sanding
Operations:
a) This power tool is intended to function
as a sander. Read all safety warnings,
instructions, illustrations and
specications provided with this power
tool. Failure to follow all instructions listed
below may result in electric shock, re
and/or serious injury.
b) Operations such as grinding, wire
brushing or cutting-o󰀨 are not
recommended to be performed with
this power tool. Operations for which the
power tool was not designed may create a
hazard and cause personal injury.
c) Do not use accessories which
are not specically designed
and recommended by the tool
manufacturer. Just because the
accessory can be attached to your power
tool, it does not assure safe operation.
d) The rated speed of the accessory
must be at least equal to the maximum
speed marked on the power tool.
Accessories running faster than their rated
speed can break and y apart.
e) The outside diameter and the thickness
of your accessory must be within the
capacity rating of your power tool.
Incorrectly sized accessories cannot be
adequately guarded or controlled.
f) Threaded mounting of accessories
must match the spindle thread.
Accessories that do not match the
mounting hardware of the power tool will
run out of balance, vibrate excessively and
may cause loss of control.
g) Do not use a damaged accessory.
Before each use inspect the accessory
such as a backing pad for cracks,
tears or excess wear. If power tool
or accessory is dropped, inspect
for damage or install an undamaged
accessory. After inspecting and
installing an accessory, position
yourself and bystanders away from the
plane of the rotating accessory and
run the power tool at maximum no-
load speed for one minute. Damaged
accessories will normally break apart
during this test time.
h) Wear personal protective equipment.
Depending on application, use face
shield, safety goggles or safety
glasses. As appropriate, wear dust
mask, hearing protectors, gloves
and workshop apron capable of
stopping small abrasive or work
piece fragments. The eye protection
must be capable of stopping ying
debris generated by various operations
. The dust mask or respirator must be
capable of ltrating particles generated
by your operation. Prolonged exposure
to high intensity noise may cause
hearing loss.
i)Keep bystanders a safe distance away
from work area. Anyone entering
the work area must wear personal
protective equipment. Fragments of work
piece or of a broken accessory may y
away and cause injury beyond immediate
area of operation.
k) Position the cord clear of the spinning
accessory. If you lose control, the cord
may be cut or snagged and your hand
or arm may be pulled into the spinning
accessory.
l) Never lay the power tool down until
the accessory has come to a complete
stop. The spinning accessory may grab the
surface and pull the power tool out of your
control.
m) Do not run the power tool while
carrying it at your side. Accidental contact
with the spinning accessory could snag
your clothing, pulling the accessory into
your body.
n) Regularly clean the power tool’s air
vents. The motor’s fan will draw the
dust inside the housing and excessive
accumulation of powdered metal may
cause electrical hazards.
o) Do not operate the power tool near
ammable materials. Sparks could ignite
these materials.
p) Do not use accessories that require
liquid coolants. Using water or other liquid
coolants may result in electrocution or
shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched
or snagged rotating wheel, backing pad,
brush or any other accessory. Pinching
or snagging causes rapid stalling of the
rotating accessory which in turn causes the
uncontrolled power tool to be forced in the
direction opposite of the accessory’s rotation
at the point of the binding.
For example, if an abrasive wheel is
snagged or pinched by the work piece, the
edge of the wheel that is entering into the
pinch point can dig into the surface of the
material causing the wheel to climb out or
kick out. The wheel may either jump toward
or away from the operator, depending on
direction of the wheel’s movement at the
point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse
and/or incorrect operating procedures or
conditions and can be avoided by taking
proper precautions as given below.
a) Maintain a rm grip on the power tool
and position your body and arm to allow
you to resist kickback forces. Always
use auxiliary handle, if provided, for
maximum control over kickback or
torque reaction during start-up. The
operator can control torque reactions or
kickback forces, if proper precautions are
taken.
b) Never place your hand near the
rotating accessory. Accessory may
kickback over your hand.
c) Do not position your body in the area
where power tool will move if kickback
occurs. Kickback will propel the tool in
direction opposite to the wheel’s movement
at the point of snagging.
d) Use special care when working
corners, sharp edges etc. Avoid
bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a
tendency to snag the rotating accessory
and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving
blade or toothed saw blade. Such blades
create frequent kickback and loss of
control.
Safety Warnings Specic for Sanding
Operations
a) Do not use excessively oversized
sanding disc paper. Follow
manufacturers recommendations, when
selecting sanding paper. Larger sanding
paper extending beyond the sanding pad
presents a laceration hazard and may
cause snagging, tearing of the disc or
kickback.
Unplug the sander before changing
accessories. Accidental start-ups may occur
if the sander is plugged in while changing an
accessory.
Disposing of dust. Be extremely careful of
dust disposal, materials in ne particle form
may be explosive. Do not throw sanding dust
on an open re. Spontaneous combustion,
may in time, result from a mixture of oil or
water with dust particles.
WARNING! Some dust created by
power sanding, sawing, grinding,
drilling and other construction activities
contain chemicals known to cause cancer,
birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks, cement and
other masonry products, and;
• Arsenic and chromium from chemically-
treated timber.
The risk from such exposures vary
depending on how often you do this type
of work. To reduce your exposure to these
chemicals; work in a well ventilated area,
and work with approved safety equipment,
such as those dust masks that are
specically designed to lter out microscopic
particles.
WARNING! When using mains-powered
equipment, basic safety precautions, including
the following, should always be followed to
reduce risk of re, electric shock, personal
injury and material damage.