XYZ Machine Tools
ProtoTRAK RMX TMC control, Safety and Quick Start Guide
Notes on the E-stop and Guard critical safety functions:
•E-stop:
•This is provided by a safety rated, hard-wired E-stop system controlled by the E-stop
button on the pendant or Hand Held MPG. When the machine is E-stopped, the axes are
disabled and the spindle is put into a Safe Torque Off mode.
•Releasing the E-stop button and pressing the Reset button, will always take the machine
out of the hardware E-stop condition (unless there is a fault with the safety circuits).
However, the machine may still be disabled because of the current machine mode, or on
the results of software safety checks undertaken by the control (fault 0055). This an
“NC Not ready” state; and does not carry the same high, safety reliability level as the
hardware E-stop.
•If you wish to leave the machine in a hardware E-stop condition, for example, when
leaving the machine unattended, always press in, and leave pressed in, one of the E-
stop buttons. Do not twist to release the E-stop button until you are ready to make the
machine live again.
•Front Door Guard:
•The front door guard is locked automatically whenever it is closed. It can only be
opened by pressing the DOOR button (providing the axes and spindle are not running).
•Once opened, the spindle is put into a Safe Torque Off state after a few seconds. DO
NOT touch the spindle until the spindle is in the Safe Torque Off Mode. Wait at least 3
seconds after the door is opened.
When operating this machine, always observe the following safety precautions
•Do not operate this machine without knowing the function of every control key, button, knob,
or handle.
•Always wear the appropriate personal protective equipment, including safety glasses and
safety shoes.
•Do not wear loose fitting gloves whilst operating this machine as they could easily get caught
in moving parts.
•Never wear rings, watches, long sleeves, neckties, jewelry, or other loose items when
operating the machine.
•Keep your hair away from moving parts. Wear adequate safety head gear.
•Never operate any machine tool after consuming alcoholic beverages, or taking strong
medications, or while using non-prescription drugs.
•Carry out a COSHH risk assessment and use the correct protection equipment, e.g. barrier
cream/latex gloves, to prevent harm from items such as cutting fluid, lubrication oil and other
substances used on the machine.
•Do not use compressed air to remove swarf or clean the machine. This can damage the
slideway seals and create coolant mist which can be harmful. XYZ recommend the use of
BioConcept cutting fluids which do not present a risk to the respiratory tract.
•Observe and understand the warning and safety information labels affixed to this machine.
•Do not attempt to tamper with or override any guarding/safety device fitted to the machine.
•Keep the Hand Held MPG close by (and your hand off the enable button) whenever:
ochanging tools.
ochanging parts.
oClearing away the Swarf, oil or coolant. Always use a chip scraper or brush.
oMaking an adjustment to the part, vice, coolant nozzle or take measurements.
•Keep the working area clear and remove all tools (spanners, chuck keys etc.) from the
machine before you start the machine running. Loose items can become dangerous flying
projectiles.
•Keep work area well lit. Ask for additional light if needed.
•To prevent slippage and personal injury, keep the working area around the machine dry and
clean. Ensure there is no swarf, oil, coolant and obstacles of any kind around the machine.
•Securely clamp and properly locate the workpiece in the vice, fixture or chuck. Use proper
tool holding equipment.
