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Yaesu FT-901DM Manual

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MAINTENANCE
SERVICE
MANUAL
FT-901DM
YAESU
YAESU
MUSEN
CO.,LTD.
C.P.0.
BOX
1500
YAESU
ELECTRONICS
CORP.
P.O.
BOX
498
PARAMOUNT,
CALIFORNIA,
90723
(Page)
FOREWORD)
26
cic acu ese
toccevnee
vse
stire
deaveia
¢
S'S
Hee
EW
BORER
PELs
ois
Sra
wieta
as
trace
Ne’
s
sieIe
ie
ial
i
SECTION
1
—
GENERAL
GENERAL
DESCRIPTION:
«
52
o15
6:60:50
0:6
sisyoese
etre
ssoeieie
ue
welpinin
tee
eee
ee
Ee
HHS
1-1
SPECIFICATIONS
RECOMMENDED
ACCESSORIES
CONTROLS
AND
SWITCHES
..........
2220s
eee
e
cece
cere
cere
e
teen
eee
e
eee
eeeneee
REAR
APRON
CONNECTIONS
...........---
2c
eee
reece
eet
eee
e
eee
e
eee
eees
INTERCONNECTION
DIAGRAMS
INSTALLATION
(0):
150.
U1
(9),
pa
Se
caer
ee
eI
MICROPHONE
CONNECTIONS
SECTION
2
—
TECHNICAL
NOTES
PARTS
DESIGNATIONS
ON
CIRCUIT
BOARDS
SIGNAL
TRACING
IN
THE
FT-901
........-..2.
0s
eee
cece
erect
ete
eee
e
eee
eee
d
AUGMENTED
BLOCK
DIAGRAMS
...........-00
0
eee
ee
rere
eter
e
reer
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e
ee
eennees
2-3
FREQUENCY
RELATIONS/CRYSTAL
DATA
......
0.0000
e
cree sere
erent
eee
e
nee
2-10
THEORY
OF
OPERATION
Ht
9.20)
3
0,
OM
y
(0)
FRONT
PANEL
REMOVAL
INSTALLATION
OF
ACCESSORIES
KEYER/MEMORY
UNITS
........
20.0.0
0
ees
ce
eect
eee
e
eee
e
eee
e
eee
eee
eees
3-4
AM/GW.
BILTERS):.
ijcc5:050
5
25
srafee
2260.04
bo or
20s
aie
Keates
Wa
wshelas
arediaie
ia
wha
epee
3-5
DC-DC
CONVERTER
...
2.2...
cece
cee
cece
cette renee
e
eee
e
nee
n
nese
ses
enens
3-6
FM
UNIT
COOLING
FAN
SOLDERING
AND
DESOLDERING
TECHNIQUE
3-10
CIRCUIT
TRACE
REPAIR
...
2.2...
52
20
cc
cece
cence
eee
eee
cee nee
eeeas
3-11
MODIFICATIONS
VFO
DRIFT
IN
PRESENCE
OF
NEARBY
VHF
TRANSMITTER............+-+++
3-13
MEMORY
UNIT
HUM,
MR
MODE
............06
25
eee
cee
eee
eee
teenies
3-14
COUNTER
UNIT
CAPACITOR
REVERSAL
. :
3
3-15
POWER
SUPPLY
PROTECTION
.........-
2220020
cece
ne
cent
teen
e
eee
ne
nee
ee
neers
3-16
KEY
CLICK:
MODIFICATION
i.
i::esoie
35
6
oceb5-
tue
dinvesasernie
tye
diarere
ere
erisiore
ecb
rei
nige
nek
le
3-17
RECTIFIER
C
UNIT
MODIFICATION
...........
02
e
cece
eee
e
eee
eee
e
eens
3-17
WWV/JJY
FREQUENCY
CHANGE...
..........5
22-2
e
eee
eee
cece
cece
cece
eee
ee
3-18
MOSFET
CHANGES..........-
2
RF
PROCESSOR/XTAL
UNIT
TRANSISTOR
CHANGE
...........-.-22.0+22005-
3-20
CIRCUIT
BOARD
LAYOUTS
AND
TEST
VOLTAGES
RE.
UNET?
(PBATO2ZB))
¢
wcleies
vs
oti
csiee
seals
vx
posee
as
WEES
UA
CORRES
AR
Soe
Y
NB/PROC:
UNIT
|(PB-1'703C)
|.
es
iis
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S20.
)ne86
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HsGeines
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BOSSE
<a
Sem
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6
RIETER:
UNIT
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24.95
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25
Seieesias
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ae
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ARP
UNIV
(RBAQOSAY
o-jiseca-o
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Te
Baeble
MAG
sign.
duelnaas
VOX/MARKER.
UNIT
(PB=1846):
isis.
csesse
wis
ccaisieis
oo
aseisteins
witness
ae
als
aie sls
waadautaye
e
CARRIER
UNIT
(PB-1706A)
...
VFO
ASSEMBLY
(PB-1440B-3330)
EM
UNE
(PB
27073)
i
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o2
ee
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ee
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HE
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ge
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UNE
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ane
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dvs.
waves
ce:
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bor
aelomr
teceecbeets
Gaerne
Dpeee
Gio
eh
XTAL
UNIT
(PB-1711A)............
DRIVER/FINAL
AMPLIFIER
STAGES
RECTIFIER:
A/B/C:
UNITES
0)
66
2.0.
astacn.
i's
neko
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viele
eue
enw
ERNE
HE
aeiaG
Bagades
4
COUNTER/DISPLAY
UNITS
(PB-1729A/PB-1730)
MEMORY’
UNIT
(PBaLTS2
iss
35
Sa
aimisiagh
ta
asate'ed
dre
aigusigna
Sd
fina
se
bodemae
aoa
cie’s
LEVER
SWITCH
UNIT
(PB-1719B)
.............0.200e
eee
LED
A/SELECT
SW.
UNITS
(PB-1721B/PB-1718C)
TUNE
SW.
UNIT
(PB-1720B)
.
KEYER
UNIT:
(PBALT28A)'
\isj0.2'2
cic.
cio
zee
sureisvtiene
vo
XenEy
sa
He
Rag
oe
TAL
AG
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TRIMMER:
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UNITS.
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cess
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te
Sed
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Resieis
45
HE
GaGa
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weiss
REJECT,
SW:/DIODE
‘SW.
WNITS:.62:c.035.c2s:euajnhs
as
Sienna
35
amen
neces
mayer
SECTION
4
—
REPAIR
PARTS
PARTS
EIST
AND)
ORDERING:
DABA
«:).05i5
s:eraivevsigiu
isin
aintnencheida'as
Hahaldeae
earn
4-1
PARES!
BIST
soi
as
staniiaists.c
aariniwinss
sc
aciwions
ste
waa
aia
ad
aiateie's
dro
aidyave.
2:3
na
Slolaghdoaa
elaine’
4-5
FOREWORD
The
purpose
of
this
manual
is
to
provide
the
reader
with
the
information
required
to
keep
his
or
her
FT-
901
transceiver
in
top
operating
condition.
While
we
have
made
every
effort
to
provide
an
in-depth
technical
analysis
of
the
workings
of
this
equipment,
we
have
attempted
to
tailor
this
manual
toward
the
technician
or
owner,
rather
than
the
design
engineer.
To
this
end,
we
have
relied
heavily
on
drawings
and
diagrams.
Use
of
this
manual
is
entirely
at
the
owner’s
risk.
While
we
believe
that
the
information
presented
herein
is
correct
and
factual,
we
assume
no
responsibility
for
damage
to
your
equipment
when
this
manual
is
used
as
reference.
Moreover,
if
your
test
equipment
is
not
equal
to
the
task
of
performing
alignments
the
right
way,
we
would
strongly
urge
you
to
refer
the
unit
to
a
qualified
service
center.
We
truly
hope
that
the
test
information,
parts
location
data,
and
modification
information
presented
herein
will
be
sufficient
to
your
needs.
The
author
wishes
to
express
his
gratitude
to
the
engineering
and
service
staffs
of
Yaesu
Musen
Co.,
Ltd.
and
Yaesu
Electronics
Corporation,
whose
skill
and
insights
have
contributed
significantly
to
the
completion
of
this
manual.
Special
thanks
go
to
Mr.
Y.
Morii
for
his
help
in
assembling
the
technical
materials
presented
herein.
CL
Muay
Chip
Margelli,
K7JA
Public
Relations
Manager
Yaesu
Musen
Company,
Ltd.
Tokyo,
Japan
Copyright
©
1979
Yaesu
Musen
Co.,
Ltd.
All
rights
reserved.
No
portion
of
this
manual
may
be
reproduced
without
the
permission
of
Yaesu
Musen
Co.,
Ltd.
Printed
in
Japan.
A
BRIEF
HISTORY
OF
THE
FT-901
SERIES
The
FT-901
transceiver
first
appeared
in
the
USA
early
in
1978
and
immediately
established
a
position
of
pre-eminence
among
“top-of-the-line”
transceivers
on
the
market.
The
FT-901
series
has
brought
a
number
of
never-before-possible
technical
features
to
the
amateur
community,
along
with
traditional
Yaesu
quality
design
and
purity
of
emissions.
The
receiver
section,
in
particular,
has
impressive
credentials.
A
dual-filter
variable
IF
bandwidth
control
allows
continuous
variation
of
the
IF
passband,
from
2.4
kHz
down
to
300
Hz.
Also
included
is
a
rejection
tuning
control,
for
nulling
out
of
any
interfering
signal
within
the
remaining
IF
passband.
For
CW,
and
audio
peak
filter
(APF)
provides
a
significant
reduction
in
background
noise,
in
addition
to
razor-
sharp
selectivity.
The
receiver
dynamic
range
—
typically
well
in
excess
of 85
dB
in
CW
bandwidth
—
is
the
best
ever
achieved
in
a
production-line
amateur
solid-state
receiver.
The
transmit
side
includes
RF
negative
feedback
for
purity
of
emissions.
A
Curtis
8043
IC
keyer
is
built-in
on
the
FT-901DM/DE
models,
providing
high
reliability
and
immunity
to
RF
interference.
Another
innovation
is
the
10-second
TUNE
button,
which
activates
the
transmitter
for
10
seconds
for
tuning
purposes,
then
returns
the
rig
to
receive,
thus
saving
the
final
tubes
from
excessive
key-down
time.
The
most
exciting
feature
of
the
FT-901
series
is
the
memory
system,
which
provides
for
storage
and
recall
of
any
frequency
for
control
on
transmit,
receive,
or
transceive.
This
one
feature
largely
eliminates
the
need
for
an
external
VFO
in
the
traditional
sense.
That
the
FV-901DM
synthesized
scanning
external
VFO
is
hardly
traditional
bears
this
point
out.
With
coverage
on
all
modes
(SSB,
CW,
AM,
FSK,
and
FM)
on
all
bands
from
160
through
10
meters,
the
FT-901
series
is
destined
to
maintain
its
position
of
dominance
among
top
transceivers
on
the
market.
With
some
2800
components
assembled
in
one
box,
for
a
finite
price
tag,
the
FT-901
offers
more
performance
per
dollar
than
any
other
piece
or
collection
of
equipment
on
the
market.
GENERAL
ALL
MODE
HF
TRANSCEIVER
FT-901DM
GENERAL
DESCRIPTION
The
FT-901DM
is
a
precision
engineered,
high-
performance
HF
transceiver
of
advanced
design,
providing
all
band
coverage
(160
-
10
meters)
on
all
modes
of
operation:
LSB,
USB,
CW,
FSK,
AM,
and
FM.
This
transceiver
operates
at
an
input
power
of
180
watts
SSB/CW
and
80
watts
on
AM,
FM,
and
FSK.
Advanced
features
include
PLL
(Phase
Locked
Loop)
frequency
derivation,
digital
plus
analog
frequency
readout
with
large
display
LED
digits,
a
built-in
Curtis
8043
IC
electronic
keyer,
and
memory
frequency
control
circuitry.
State-of-the-
art
receiver
performance
features
include
rejection
tuning,
dual-filter
variable
IF
bandwidth
tuning.
and,
for
CW,
an
audio
peak
filter
(APF)
for
un-
surpassed
rejection
of
unwanted
signals.
Other
built-in
features
include
VOX,
semi-break-in
CW
with
sidetone,
25
kHz
calibrator,
advanced
noise
blanker,
RF
speech
processor,
and
a
20
dB
RF
attenuator
for
protection
against
receiver
overload.
All
circuits,
except
the
transmitter
driver
and
final
amplifier
stages,
are
solid
state,
utilizing
modern
plug-in
printed
circuit
boards,
thus
per-
mitting
easy
maintenance.
The
FT-901DM
tained,
requiring
only
an
antenna
and
power
source
for
operation.
For
base
station
operation,
AC
es
of
100/110/117/200/220/234
VAC
may
be
chosen,
though
the
unit
normally
is
sup-
plied
with
117
volt
capability.
A
DC-DC
converter
unit
provides
for
mobile
or
portable
operation.
Selection
of
AC
or
DC
power
source
is
automati-
cally
made when
the
proper
line
cord
is
inserted.
transceiver
is
entirely
self-con-
power
vo
For
mobile
operation
a
separate
switch
is
provided
on
the
front
panel
to
turn
off
the
tube
heaters
the
receive
mode.
With
the
heaters
off,
while
in
current
consumption
is
only
1.1
amp.
Among
the
available
options
on
economy
models
FT901D/SD/DE
are
the
memory
unit,
the
keyer
unit,
the
DC-DC
converter,
the
FM
unit,
and
the
cooling
fan.
Optional
equipment
on
all
models
are
the
600
Hz
CW
filter
and
the
6
kHz
AM
filter.
The
entire
FT-901DM
transceiver
weighs
approxi-
mately
18
kg.,
and
is
342
mm
wide,
154
mm
high,
and
324
mm
deep.
A
diecast
front
panel
and
heavy-duty
case
provide
maximum
protection
against
damage
from
shock
and
vibration
during
travel
use.
GENERAL
SPECIFICATIONS
GENERAL
TRANSMITTER
Frequency
coverage:
Emission:
160m
1.8
-
2.0
MHz
80m
3.5
-
4.0
MHz
40m
7.0
-
7.5
MHz
20m
14.0
-
14.5
MHz
15m
21.0
-
21.5
MHz
10mA
28.0
-
28.5
MHz
10mB
28.5
-
29.0
MHz
10mC
29.0
-
29.5
MHz
10mD
29.5
-
29.9
MHz
WWV/JJY
15.0-
15.5
MHz,
RX
only
Power
requirements:
AC
100/110/117/200/220/234
V,
50/60
Hz
DC_
13.5
V,
negative
ground
(DC
option
FT-901D/SD/DE)
Power
consumption:
(FT-901DM/D/DE)
AC
117V:
70
VA
receive
(45
VA
HEATER
OFF)
320
VA
transmit
(max)
55
VA
receive
(45
VA
HEATER
OFF)
105
VA
transmit
(max)
DC
13.5
V:
(FT-901S)
AC
117V:
55
watts
receive
(45
watts
HEATER
OFF)
105
watts
transmit
(max)
3.8
A
receive
(0.8
A
HEATER
OFF)
7.5
A
transmit
(max)
DC
13.5
V:
Size:
342
(W)
x
154
(H)
x
324
(D)
mm
Weight:
18
kg
LSB,
USB
(A3j),
CW
(Al),
AM
(A3h),
FM
(F3)
(option
FT-901SD/DE),
FSK
(F1)
PA
input
power:
FT-901DM/D/DE
SSB/CW:
180
watts
DC
AM/FSK/FM:
80
watts
DC
FT-901SD
SSB/CW/FSK/FM:
20
watts
DC
AM:
5
watts
DC
Carrier
suppression:
Better
than
40
dB
Unwanted
sideband
suppression:
Better
than
40
dB
@
1000
Hz
Spurious
radiation:
Better
than
40
dB
below
rated
output
Transmitter
frequency
response:
300
-
2700
Hz
(—6
dB)
Third
order
distortion
products:
Better
than
31
dB
below
rated
output
Stability:
Less
than
300
Hz
drift
from
a
cold
start;
less
than
100
Hz
drift
over
a
30
minute
period
after
warm-up
Negative
feedback:
6
dB
at
14
MHz
Modulation:
A3J:
Balanced
modulator
A3h:
Amplitude
modulation
of
a
low
power
stage
F3:
Variable-reactance
frequency
modula-
tion,
max.
deviation
#5
kHz
(F3
fea-
ture
optional
on
FT-901SD/DE)
Antenna
output
impedance:
50-75
Ohms,
unbalanced
Microphone
input
impedance:
500
-
600
Ohms
RECEIVER
Sensitivity:
SSB/CW/FSK
0.25
pV
for
S/N
10
dB
AM
1
pV
for
S/N
10dB
FM
0.3
wV
for
20
dB
quieting
Image
rejection:
1.8
-
21
MHz
-
-
Better
than
60
dB
28
MHz
-
-
Better
than
SO
dB
IF
rejection:
Better
than
70
dB
Selectivity,
WIDTH
control
at
“0”
SSB:
-—6dB/2.4kHz
—60
dB/4.0
kHz
*CW:
—6dB/0.6kHz
-—60
dB/1.2
kHz
*AM:
—6dB/6.0kHz
—60dB/12.0
kHz
**FM:
—6
dB/12.0
kHz
—60
dB/24.0
kHz
*AM
and
CW
filters
are
optional,
all
models
**FM
UNIT
optional
on
FT-901SD/DE
GENERAL
Passband
tuning:
Continuous
from
2.4
kHz
to
300
Hz
Two-tone
dynamic
range:
Typically
well
in
excess
of
85
dB
(20
kHz
spacing,
14
MHz,
600
Hz
bandwidth)
APF
response:
Within
3
dB
from
400
-
900
Hz
Audio
output:
Better
than
3
watts
@
10%
THD
Audio
output
impedance:
4-16
Ohms
FT-901D/SD/DE/DM
MODEL
DIFFERENCES
O
=
Built-in
feature
X
=
Available
option
FEATURE
FT-901D
FT-9018D
|
FT-901DE
|
FT-901DM
BAND
CRYSTAL
160m
° °
°
°
BAND
CRYSTAL
80m
° °
° °
BAND
CRYSTAL
40m
°
°
O°
°
BAND
CRYSTAL
15m
°
°
|
°
°
BAND
CRYSTAL
__10mA
eS
i.
6
oi
O
BAND
CRYSTAL
_10mB
°
°
oe
|
°
BAND
CRYSTAL
10m
eo
_
|
° ° °
BANDCRYSTAL
—_10mD
re)
|
°
°
°
BAND
CRYSTALWWV/JY
RCV.
|
OO
3
°
°
VOX/MARKER
UNIT
°
°
°
°
FM
UNIT
°
|
x
a.
|
°
RF
SPEECH
PROCESSOR
[0
° ° °
AM
FILTER
x x
x
X
CW
FILTER
x
x
x
x
KEYER
UNIT
x
|
x
lo)
°
MEMORY
UNIT
x
x
x
3
DC-DC
CONVERTER
x x x
°
COOLING
FAN
3
x
°
3
POWER
OUTPUT
100
W
10
W
100
W
100
W
GENERAL
TUBES
AND
SEMICONDUCTORS
TUBE
COMPLEMENT
FET:
MSMSS01
1
Varactor
diodes:
2SK19GR
15
MSM5562
1
1$2209
2
12BY7A
1
2SK19BL
8
MSMS564
1
182236
1
6146B
2.
2SK34E
1
SN75450B
1
FC63
1
3SK40M
14
SN76514N
1
MV
104
10
SEMICONDUCTOR
3SKS9Y
1
SN74LSOON
2
7
;
:
COMPLEMENT
3SKS9GR
1
SN74L04N
3
Silicon
varistor
diodes:
JF1033B
5
SN74LS90N
1
MVI3
!
Germanium
transistors:
SN74LS123N
1
Zener
diodes:
T20A6
z
Ic
SN74LS192N
5
wz0s0
2
=n
F
BOD
u
TA7060P
1
WZ090
4
Silicon
transistors:
uPC78LOS
2
2SAS64A
2
uPC78L08
gi.
—
seiOa
lee
5
Wzu0
?
i
TA7063P
2
2SA639
1
wPC14305
2
TA7080M
|
__
Light-emitting
diodes:
2SA733
4
uPC14308
2
EAT205AP
|
GD4-203SRD
Hl
peels
205
28C372Y
3
wPC14312
1
TA7310P
1
.
ase
28C373
10
F4024CP
1
TC5032P
i
Light-emitting
display:
2SC535A
1
F40192
2
mice:
HPS082-7740
6
2SC735Y
3
LM308
1
Germanium
diodes:
2SC7850
5
MCI416P
1
IN60
17
28C945
3.
_MC3403P
1
1S188FM
6
2SC1000GR
5
MC4044P
2
1$1007
(GB)
22
2SC1815GR
2
(HPC1008C)
(1N270)
2SC1815Y
49
MC14011B
3
2N4427
I
MC14042B
5
Silicon
diodes:
MPSA13
1
MM74C90
1
181555
89
MSL980Y7
!
10D1
7
MSL980Y4
1
10D10
8
MSMS61
3
VO6B
2
Specifications
subject
to
change
without
notice.
GENERAL
RECOMMENDED
ACCESSORIES
FV-901DM
FV-901DM
SYNTHESIZED,
SCANNING
REMOTE
VFO
The
FV-901DM
external
VFO
provides
a
PLL-
synthesized
control
system
for
your
FT-901DM
station.
A
three-speed
scanner
will
take
you
anywhere
in
the
band
instantly,
and
the
auto-
scan
feature
will
sweep
the
band
until
it
finds
a
signal,
then
it
will
halt.
PLL
synthesis
in
100
Hz
steps
is
coupled
to
a
40-
frequency
memory
bank,
allowing
wide
versatility
for
contest,
DX,
or
net
operation.
The
TX/RX
clarifier
allows
offset
from
either
dial
or
memory
frequencies,
for
precise
tuning.
For
the
CW
operator,
the
use
of
the
FV-901DM,
along
with
the
FT-901DM
audio
peak
filter,
means
that
one
step
of
the
synthesizer
will
eliminate
a
signal
from
the
passband.
1-5
FTV-901R
FTV-901R
VHF/UHF
TRANSVERTER
In
another
Yaesu
“‘first’,
the
FTV-901R
brings
three
bands
in
the
UHF
and
VHF
regions
together
in
one
compact
case.
The
basic
FTV-901R
comes
equipped
for
144—148
MHz,
and
the
6
meter
and
70
cm
modules
can
be
added
as
options.
The
satellite
1—3
bands
provide
operation
on
OSCAR
Modes
A/B/J,
on
full
duplex,
when
an
external
receiver
is
used.
Of
course,
the
FT-225RD
or
FT-221R
transceivers
can
also
be
used
for
transmission
on
the
OSCAR
145
MHz
uplink.
In
this
case,
your
FT
V-901R
can
be
used
for
instant
QSY
between
29
MHz,
145
MHz,
and
435
MHz.
Repeater
split
is
provided
on
50
and
144
MHz.
This
means
that
you
can
use
the
FM
capability
of
your
FT-901DM
to
full
advantage
on
these
bands.