Yamaha KODIAK 2019 User manual

DIC183
YFM700FWBD/YFM700FWB
YFM70KPAL
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO
B5K-F8199-62
READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIRE ATTENTIVEMENT CE MANUEL!
Il comprend d’importantes informations de sécurité.
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.

DIC183
Original instructions
Notice originale
Manual original
PRINTED IN USA
2019.05-0.6×1 CR
(E,F,S)

READ THIS MANUAL CAREFULLY!
It contains important safety information.
WARNING
OWNER’S MANUAL
YFM700FWBD/YFM700FWB
YFM70KPAL
This ATV should not be ridden by anyone under 16 years of age.
B5K-F8199-62-E0
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EBU34266
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
EN15997, ANSI/SVIA 1-2017
General Manager
Recreational Vehicle Development Division
PF Model Development Section
PF Model Unit
YAMAHA MOTOR CO., LTD.
26, Feb, 2019
We,YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2014/30/EU
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health and
safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YFM700FWBD :B5KJ (JY4AMK9W0K0500211–)
:B5KN (JY4AML1W0K0500151–)
:B5KS (JY4AML2W0K0500121–)
:B5KV (JY4AML3W0K0500201–)
YFM700FWB :B6KA (JY4AML4W0K0500151–)
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EBU17171
INTRODUCTION
EBU17293
Congratulations on your purchase of the Yamaha YFM700FWBD / YFM700FWB / YFM70KPAL. This ATV
represents the result of many years of Yamaha experience in the production of fine sporting, touring, and
pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree
of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special techni-
ques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
Read this manual completely before operating your ATV. Make sure you understand all instructions.
Pay close attention to the warning and notice labels on the ATV.
This ATV should not be ridden by anyone under 16 years of age.
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IMPORTANT MANUAL INFORMATION
EBU17344
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-
JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
TIP
Product and specifications are subject to change without notice.
The ATV you have purchased may differ slightly from the figures shown in this manual.
This is the safety alert symbol. It is used to alert you to potential per-
sonal injury hazards. Obey all safety messages that follow this sym-
bol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
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IMPORTANT NOTICE
EBU17373
This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV
on any paved surface, paved street, paved road or motorway.
Please check your local riding laws and regulations before operating this ATV.
EBU17411
YFM700FWBD / YFM700FWB / YFM70KPAL
OWNER’S MANUAL
©2020 by Yamaha Motor Co., Ltd.
1st edition, April 2019
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in U.S.A.
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EBU17421
TABLE OF CONTENTS
VEHICLE IDENTIFICATION ............................1-1
Identification numbers ................................1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ..............................2-1
SAFETY INFORMATION ................................3-1
DESCRIPTION................................................4-1
Left view ......................................................4-1
Right view....................................................4-1
Controls and instruments............................4-2
INSTRUMENT AND CONTROL
FUNCTIONS...................................................5-1
Main switch .................................................5-1
Indicator lights and warning lights .............. 5-1
Multi-function display (YFM700FWBD /
YFM70KPAL).............................................5-6
Handlebar switches ..................................5-12
Drive lever “2WD/4WD” (YFM700FWB) ....5-17
Throttle lever .............................................5-18
Speed limiter .............................................5-18
Front brake lever .......................................5-19
Brake pedal and rear brake lever ............. 5-19
Drive select lever ...................................... 5-20
Fuel tank cap ............................................ 5-21
Fuel ........................................................... 5-22
Seat .......................................................... 5-23
Storage compartment............................... 5-24
Front carrier .............................................. 5-25
Rear carrier ............................................... 5-26
Front and rear shock absorbers
(YFM700FWBD / YFM70KPAL) .............. 5-26
Trailer hitch .............................................. 5-27
Auxiliary DC jack....................................... 5-28
PRE-OPERATION CHECKS .......................... 6-1
Fuel ............................................................. 6-3
Engine oil .................................................... 6-3
Final gear oil ............................................... 6-3
Differential gear oil...................................... 6-3
Coolant ....................................................... 6-3
Front and rear brakes ................................. 6-3
Throttle lever............................................... 6-4
Tires ............................................................ 6-4
Chassis fasteners ....................................... 6-7
Instruments, lights and switches ................ 6-7
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OPERATION ................................................... 7-1
Starting the engine...................................... 7-1
Operating the drive select lever and
driving in reverse....................................... 7-2
Engine break-in ........................................... 7-4
Parking ........................................................ 7-4
Parking on a slope ...................................... 7-5
Accessories and loading.............................7-5
RIDING YOUR ATV ........................................ 8-1
GETTING TO KNOW YOUR ATV ................8-2
RIDE WITH CARE AND GOOD
JUDGMENT ..............................................8-2
BE CAREFUL WHERE YOU RIDE...............8-9
TURNING YOUR ATV................................8-12
CLIMBING UPHILL ...................................8-13
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................8-17
CROSSING THROUGH SHALLOW
WATER.................................................... 8-18
RIDING OVER ROUGH TERRAIN .............8-20
SLIDING AND SKIDDING..........................8-21
WHAT TO DO IF........................................8-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1
Owner’s Manual and tool kit ....................... 9-2
Periodic maintenance chart: Emission
control system .......................................... 9-3
Periodic maintenance chart: General
maintenance and lubrication .................... 9-5
Removing and installing panels.................. 9-9
Checking the spark plug........................... 9-17
Engine oil and oil filter cartridge ............... 9-19
Why Yamalube ......................................... 9-23
Final gear oil ............................................. 9-24
Differential gear oil.................................... 9-26
Coolant ..................................................... 9-28
Cleaning the air filter element ................... 9-36
Cleaning the spark arrester ...................... 9-39
V-belt case drain plug............................... 9-40
Adjusting the throttle lever free play......... 9-41
Valve clearance......................................... 9-41
Brakes....................................................... 9-41
Checking the front brake pads and rear
brake friction plates ................................ 9-42
Checking the brake fluid level .................. 9-43
Changing the brake fluid .......................... 9-44
Checking the front brake lever free play... 9-44
Adjusting the rear brake lever and brake
pedal free play ........................................ 9-44
Axle boots................................................. 9-47
Brake light switches ................................. 9-48
Checking and lubricating the cables ........ 9-48
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Checking and lubricating the front and
rear brake levers .....................................9-49
Checking and lubricating the brake
pedal .......................................................9-50
Checking the wheel hub bearings.............9-50
Checking the stabilizer bushes .................9-51
Lubricating the rear knuckle pivots........... 9-51
Lubricating the steering shaft ...................9-52
Battery.......................................................9-53
Replacing a fuse .......................................9-56
Replacing a headlight bulb .......................9-59
Adjusting a headlight beam ......................9-62
Replacing the brake/tail light bulb ............9-63
Removing a wheel.....................................9-64
Installing a wheel.......................................9-64
Troubleshooting ........................................ 9-65
Troubleshooting charts .............................9-66
CLEANING AND STORAGE .........................10-1
Cleaning ....................................................10-1
Storage......................................................10-2
SPECIFICATIONS ........................................ 11-1
CONSUMER INFORMATION ....................... 12-1
Emissions Certification label
(for Europe) .............................................12-1
INDEX .......................................................... 13-1
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1-1
1
EBU38860
VEHICLE IDENTIFICATION
EBU28205
Identification numbers
Record the vehicle identification number and
model label information in the spaces provided
below.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:
EBU26032
Vehicle identification number
The vehicle identification number is stamped into
the frame. This 17-digit number is used to identify
your individual ATV.
EBU26053
Model label
The model label is affixed at the location shown.
1. Vehicle identification number (front left side)
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1-2
1
Your specific model can be identified by checking
the model type code found on the model label.
1. Model label
1. Model type code
2. Production code
3. Color code
1
*
****
-***
1
3
2
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2-1
2
EBU29681
LOCATION OF THE WARNING AND SPECIFICATION LABELS
EBU37163
Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re-
placement label from your Yamaha dealer.
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2-2
2
For Europe
123 4
5
11
9
10
7,8
6
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2-3
2
< 5880 N
< 600 kgf
< 1322 lbf
< 147 N
< 15 kgf
< 33 lbf
37S-F817S-00
B16-F817R-10
< 90 kg
( 198 lbs)
B16-F817R-00
< 50 kg
( 110 lbs)
1P0-F816P-20YAMAHA
YAMAHA BB5-F816M-M0
35.0 kPa
0.35 kgf/cm²
5.0 psi
30.0 kPa
0.30 kgf/cm²
4.4 psi
50.0 kPa
0.50 kgf/cm²
7.3 psi
50.0 kPa
0.50 kgf/cm²
7.3 psi
12
3
4
5
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2-4
2
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
YFM700FWBD
36.0 kW
318 kg
2019
B5K-F155A-60
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
YFM700FWBD
36.0 kW
323 kg
2019
B5K-F155A-70
YAMAHA
1HP-F811R-00
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
YFM700FWB
36.0 kW
313 kg
2019
B6K-F155A-30
E10E5
B4F-F817K-00
6 B6KA
6 B5KJ
6 B5KN / B5KS / B5KV
78
9
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2-5
2
1P0-F816R-00 YAMAHA
B4F-F817R-10
< 4 kg
( 9 lbs)
10 11
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2-6
2
Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check
the pictograms that apply to your model.
Read the Owner’s manual.
ALWAYS use an approved helmet and
protective gear.
Use from 16 years old.
Operating this ATV if you are under the age
of 16 increases your chance of severe injury
or death.
NEVER use on paved roads.
NEVER carry passengers.
NEVER use with drugs or alcohol.
NEVER store fuel or flammable liquids.
This unit contains high-pressure nitrogen
gas.
Mishandling can cause an explosion. Do not
incinerate, puncture or open.
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2-7
2
E10
E5 **.* kPa
*.** kgf/cm²
*.* psi
**.* kPa
*.** kgf/cm²
*.* psi
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
******
*** kW
*** kg
****
1 2 3
4
This pictogram shows trailer Hitch Tow
weight limit. (Combined weight of the trailer
and all cargo in the trailer.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
EN228 fuel identification mark.
Gasoline of ethanol 10% or less can be
used.
EN228 fuel identification mark.
Gasoline of ethanol 5% or less can be used.
Use unleaded gasoline only.
Measure the tire pressure when the tires are
cold.
Adjust the tire pressure.
Improper tire pressure can cause loss of
control.
Loss of control can result in severe injury or
death.
This pictogram shows the loading limits
and/or maximum load capacity for this ATV.
Followall load limits and other loading
guidelines in this manual.
Load may include the driver, passenger,
human protective gear, accessories, goods,
luggage, and all other load related items.
Make sure youdo not exceed the load limits.
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
This pictogram shows trailer Hitch Tongue
weight limit. (Weight on the trailer tongue.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
1
2
3
4
Year of construction
Model Name
Max. Power
Mass In Running Order
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2-8
2
For Oceania
3
5
49
6
7
8
1 2
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