Yamaha YZF-R1 User manual

Thank you for downloading the "YZF-R1" paper craft model. By simply
following this manual while referring to the names and numbers shown on the
parts sheets, you can assemble an authentic-looking replica of the YZF-R1.
Assembly instructions: Fifteen A4-sized sheets.
Paper craft: FourteenA4-sized sheets with 170 parts in all
PAPER CRAFT
Assembly Instructions
These instructions apply only to the "YZF-R1".
These Paper Craft parts are easier to work with when printed out on strong,
thick paper (like postcard stock).
*In creating these Paper Craft models we use 135kg Kent paper stock (0.18mm).

- 2 -
Note
TO BEGIN
Item of Caution
*Take care when using sharp or pointed objects or when
using bladed cutting tools. Place a heavy sheet of paper
under the paper you want to cut.
*Use glue and other adhesives only in well-ventilated
areas.
*When printing, use a slightly reduced font size as there
are many differences in dimensions depending on the
type of printer used.
Tools and materials needed
-Ruler -Scissors - Blade cutter or "Exacto-knife" -Awl or
other pointed tool (for making a folding crease) - Felt
pen - Pin set - Glue - Hand towel ( for cleaning your
fingers) - Dictionary or other heavy book ( to press the
papers flat)
HOW TO ASSEMBLE
*Follow the working method and markings carefully.
*Cut carefully along the outter line with a cutting blade,
Exacto-knife or scissors.
*Cut carefully with a cutting blade, Exacto-knife or
scissors.
*For folding parts, first use an awl or other pointed
tool to make a light crease along the dotted or solid
line. This will make the folds straight.Avoid making
strong creases, as this will cause the paper to tear.
*As an adhesive, white, wood glue is recommended.
Avoid over application as this will cause the paper
to wrinkle.
*Before beginning assembly, test adhesive amounts
on extra paper.
*Occasionally, white spots will be apparent on folds
andcuts. Use amarker orpencil to fill-inthese spots.
It is recommended that this be done after each stage
of assembly because coloring becomes more diffi-
cult once parts are assembled.
One - point Advice
Basic working method and markings
Fold along these lines. The printed
surface should be on the outside of
the folded shape.
Solid lines
Dotted line
Fold along these lines. The printed
surface should be on the inside of
the folded shape.
Broken lines
Cut out parts marked with an as-
terisk(*).
Cut along these lines
Red dots are the reference positions
for gluing surfaces.

- 3 -
A-1
A-1
A-2
A-3
A-5A-4
A-6
A-7
A-8
A-9
A-10
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
1 Assembling the Front Cowl
Reference photo
Fold the parts as shown above so that the dotted lines on
the gluing surfaces are lined up before gluing each sec-
tion.
Glue this section from
the inside of A-1.
FRONT COWL
Sheet A, 10 parts in total Please use the dots on each component as reference when gluing surfaces.

- 4 -
B-1B-2
B-3B-4
B-7B-6
B-5
B-8
B-9
B-11
B-10
B-13
B-12
B-18
B-14
B-15
B-16
B-17
B-18
Fold the parts as shown above so that
the dotted lines on the gluing surfaces
are lined up before gluing each section.
Reference photo
Be careful not to leave any glue on B-5,
8 and 9 when inserting B-10 and 11.
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
2 Assembling the Steering
STEERING
Sheet B, 18 parts in total
Apply glue on the area
indicated in the illustration.
Please use the dots on each component as
reference when gluing surfaces.

- 5 -
C-1
C-1
C-3
C-5
C-4C-2
C-7
C-8
C-11 C-12
C-9
C-10
C-15
C-16
C-17
C-13
C-14
C-23
After assembling both Frames A and B, glue the two on the gluing surface shown below.
Gluing surface
(to Frame B)
Be sure to assemble in
the right direction
C-6
Fold the parts as shown above so that
corresponding gluing areas are lined up
before gluing each section.
Crease well in this area on
both sides of the component.
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
3 Assembling the Frame
FRAME
Sheet C (x2), 23 parts in total
[Frame A]
Gluing surface
(to Frame A)
[Frame B]
Be sure to assemble in
the right direction
Be sure to assemble in
the right direction
Reference photo
Please use the dots on each component as reference when gluing surfaces.
C-18
C-19
C-20
C-21
C-22

- 6 -
D-1
D-2
D-3
D-4
D-1
D-2
Reference photo
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
4 Assembling the Fuel Tank
FUEL TANK
Sheet D 4 parts in total
Fold the parts as shown above so that
the dotted lines on the gluing surfaces
are lined up before gluing each section.
Fold the parts as shown above so that the dotted lines on
the gluing surfaces are lined up before gluing each sec-
tion.
Please use the dots on each component as
reference when gluing surfaces.

E-1
E-2
E-3
E-4
E-5
E-6
E-7
E-8
E-11
E-14
E-15
E-12
E-13
E-16
E-17
E-18
E-19 E-20 E-21
E-22
E-23
E-24
E-25
E-26
ENGINE
Sheet E, 26 parts in total
- 7 -
5 Assembling the Engine
E-9
E-10
Reference photo
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
Please use the dots on each component as reference when gluing surfaces.

- 8 -
F-1
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
F-10
F-11 F-12
F-13 F-14
Gluing area
Reference photo
UNDER COWL
Sheet F, 14 parts in total
Adhere
6 Assembling the Under Cowl
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Glue this section from the inside of F-7
Glue this section from the
inside of F-8
Glue this section
from the inside of
F-1
Glue this section from the
inside of F-1
Glue this section from the
inside of F-1
Glue this section from the
inside of F-1
Apply glue in the area
indicated with blue dotted
lines and attach them to
the back of F-7 and F-8.
Please use the dots on each component as reference when gluing surfaces.

- 9 -
G-17
G-1
G-2
G-3
G-4
G-9
G-10
G-13
G-14
G-5
G-6
G-7
G-8
G-11
G-12
G-15
G-16
G-18
G-19
G-20
G-21
G-22
G-23
G-24 G-25
G-26
[Exhaust A]
After assembling both Exhaust Pipes A and B, glue the two on the gluing surface shown below.
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
7 Assembling the Exhaust
Reference photo
EXHAUST
Sheet G, 26 parts in total
When assembling G-1 through G-8, refer to the photo of the finished model
below to assemble them with the right angles.
When assembling G-18, 19, and 20, refer to the photo
of the finished model below to assemble them with
the right angles.
Gluing surface
(to Exhaust A)
Gluing surface
(to Exhaust B)
[Exhaust B]
Apply glue on the area
indicated in the illustration.
Apply glue on the area
indicated in the illustration.
Please use the dots on each component as reference when gluing surfaces.

- 10 -
H-2
H-4
H-5
H-3
H-6
H-11
H-7
H-8
H-9
H-10
Assembly Instructions
H-1
Reference photo
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
8 Assembling the Rear Arm
REAR ARM
Sheet H, 11 parts in total
Follow the step-by-step assembly instructions shown below.123
Glue H-1 and H-2 together.
After assembling H-3 through the arm of H-1 as shown
in the illustration, glue H-3 to H-1 and H-2.
Glue H-6 to H-1.
Glue H-4 to H-1. H-4 should straddle H-3 and H-6.
Refer to the illustration to assemble other parts.
Please use the dots on each component as reference when gluing surfaces.

- 11 -
I-1
I-2
I-3
I-4
I-5
I-6
I-7
I-8 I-9
I-10
I-11 I-12
I-13
I-1I-2
Reference photo
SEAT COWL
Sheet I, 13 parts in total
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
9 Assembling the Seat Cowl
Fold the parts as shown above so that the dotted lines on
the gluing surfaces are lined up before gluing each sec-
tion.
Please use the dots on each component as reference when gluing surfaces.

J-1
J-2
J-3
J-4
J-5
J-6
L-2
L-1
L-4
L-5
L-6
[Front Tire]
Insert the assembled wheel in the assembled tire before gluing them together.
FRONT TIRE
Sheet J & L, 12 parts in total
- 12 -
L-3
K-1
K-2
K-3
K-4
K-5
K-6
L-9
L-10
L-11
L-8L-7
L-12
L-13
Gluing area
Assemble J-2 in the
same manner
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together. Indication of
Working Methods
Fold or Curve
Adhere
10 Assembling the Front and Rear Tires
[Front Wheel]
REAR TIRE
Sheet K & L, 13 parts in total Insert the assembled wheel in the assembled tire before gluing them together.
[Rear Tire] [Rear Wheel]
Reference photo
Reference photo
Gluing area
Assemble J-1 in the
same manner
Gluing area
Assemble K-2 in the
same manner
Gluing area
Assemble K-1 in the
same manner
Please use the dots on each component as reference when gluing surfaces.
Please use the dots on each component as reference when gluing surfaces.

glue the assembled parts in numerical order through .
- 13 -
11 Finish
Assembly Instruction
Detailed Instructions forAssembling the
Frame and the Seat Cowl
Gluing area
Apply glue
in the back
After inserting the frame in
the Seat cowl up to the red
dotted lines, glue the two
together from the
inside.
Insert the frame up to
these red dotted lines.
Ŷ
Steering
Front Cowl
Under Cowl
Front Tire
Frame
Fuel Tank
Exhaust
Engine
Rear Arm Rear Tire
Seat Cowl
Please use the dots on each component as reference when gluing surfaces.

- 14 -
12 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.
RIGHT FRONT
G-1
G-2
G-3
G-4
G-5
G-6
G-7
G-8
G-9
G-10
G-11
G-12
G-13
G-14
G-15
G-16
G-17
G-18
G-19
G-20
G-21
G-22
G-23
G-24
G-19
G-20
G-21
G-22
G-23
G-24
J-1
J-2
J-3
J-4
J-5
J-6
J-7
J-8
J-9
J-10
J-11
J-12
G-25
G-26
I-1
I-2
I-3
I-4
I-9
I-10
I-11
I-12
I-13
I-5
I-6
I-7
I-8
B-1
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10
B-11
B-12
B-13
B-14
B-15
B-16
B-17
D-1
D-2D-3
D-4A-1
A-2
A-3
A-4
A-5
A-6
A-7
A-8
A-9
A-10
Exhaust
Seat Cowl
Front Tire
Fuel Tank
Steering
Front Cowl

- 15 -
LEFT REAR
E-1
E-2
E-3
E-4
E-5
E-6
E-7
E-8
E-9
E-10
E-11
E-12
E-13
E-14
E-15
E-16
E-17
E-18
E-19
E-20
E-21
E-22
E-23
E-24
E-19
E-20
E-21
E-22
E-23
E-24
K-1
K-2
K-3
K-4
K-5
K-6
K-7
K-8
K-9
K-10
K-11
K-12
E-25
E-26
F-1
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
F-10
F-11
F-12
F-13
F-14
C-1
C-2
C-3
C-4
C-5
C-6
C-7
C-8
C-9
C-10
C-11
C-12
C-13
C-14
C-15
C-16
C-17
C-18
C-19
C-20
C-21
C-22
C-23 H-1
H-2
H-3
H-4
H-5
H-6
H-7
H-8
H-9
F-10
F-11
12 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.
Under Cowl
Frame
Engine
Rear Arm
Rear Tire
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