Yamaha YZ450FM User manual

Assembly Instructions
2005.12.26
Assembly instructions: EighteenA4-sized sheets.
Paper craft: FourteenA4-sized sheets with 193 parts in all
These instructions apply only to the "YZ450FM". These Paper Craft parts
are easier to work with when printed out on strong, thick paper (like postcar
d
stock).
In creating these Paper Craft models we use
110kg Kent paper stock
Thank you for downloading the "YZ450FM"paper craft model. By simpl
y
following this manual while referring to the names and numbers shown
on the parts sheets, you can assemble an authentic-looking replica of
theYZ450FM.

2
Note
Basic working method and markings
To begin
How to assemble
Tools and materials needed
Items of Caution
-Ruler - scissors - blade cutter or "Exacto-knife" - awl or
other pointed tool (for making a folding crease) - felt pen
- pin set - glue - hand towel ( for cleaning your fingers) -
dictionary or other heavy book ( to press the papers flat).
*Take care when using sharp or pointed objects or when
using bladed cutting tools. Place a heavy sheet of paper
under the paper you want to cut.
*Use glue and other adhesives only in well-ventilated
areas.
*When printing, use a slightly reduced font size.There
may be differences in dimensions, depending on the
type of printer used.
*Follow the working method and markings carefully.
*Cut carefully along the outter line with cutting blade,
Exacto-knife or scissors.
One - point Advice
*Before beginning assembly, test adhesive amounts
on extra paper.
*Cut carefully with cutting blade, Exacto-knife or
scissors.
*Occasionally, white spots will be apparent on folds
and cuts. Use a marker or pencil to fill in these spots.
It is recommended that this be done after each stage
of assembly because coloring becomes more difficult
once parts are assembled.
*As an adhesive, white wood glue is recommended.
Avoidoverapplicationasthismaycausethepaperto
wrinkle.
*For folding parts, first use an awl or other pointed
tool to make a light crease along the dotted or solid
line. This will make the folds straight. Avoid making
strong creases, as this will cause the paper to tear.

3
Reference photo
1Assembling the FuelTank
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
FuelTank
Sheet A, 5 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue
A-
A-
4
A-
A-
3
A-
A-
1
A-
A-
2
A-
A-
5

4
2Assembling the Steering
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Steering
Sheet B, 34 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
*Glue B-13, 14 to B-4
before B-10, 11.
*At this stage do not glue
the Upper Steering to
the Lower Steering.
Indication of
Working Methods Fold or Curve Glue
Reference photo
[ Upper Steering Column ]
[ Lower Steering Column ]
*Assemble both sides. The diagram
shows the left side. The number inside
the ( ) is for the right side.
B-
B-
2
B-
B-
4
B-
B-
10
10
B-
B-
19
19
B-
B-
18
18
B-
B-
22(31)
22(31)
B-
B-
21(33)
21(33)
B-
B-
25(26)
25(26)
B-
B-
23(32)
23(32)
B-
B-
1B-
B-
3
B-
B-
6B-
B-
5
B-
B-
13
13
B-
B-
9
B-
B-
14
14
B-
B-
11
11
B-
B-
7
B-
B-
12
12
B-
B-
8
B-
B-
16
16
B-
B-
17
17
B-
B-
15
15
B-
B-
20
20
B-
B-
30
30
B-
B-
29
29
B-
B-
27
27
B-
B-
28
28
B-
B-
24
24

5

6
3Assembling the Frame-B
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Frame
Sheet C, 44 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue
Reference photo

7
4Assembling the Engine
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Engine
Sheet D, 20 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue
Reference photo

8
Reference photo

9
F-
F-
13
13
F-
F-
15
15
F-
F-
1
F-
F-
6
F-
F-
7
F-
F-
12
12
F-
F-
14
14
F-
F-
11
11
F-
F-
10
10
F-
F-
5
F-
F-
8
F-
F-
2
F-
F-
3
F-
F-
4F-
F-
9
6Assembling the Rear Arm
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Rear Arm
Sheet F, 15 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue
Reference photo

10
Reference photo
Reference photo
A-
A-
7(6)
7(6)
G-
G-
1
7 Assembling the Side Covers & Seat
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Side Covers
Sheet A, 2 parts in total
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Seat
Sheet G, 1 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue
*Assemble both sides. The diagram
shows the left side. The number inside
the ( ) is for the right side.

11
[ Rear Fender 1 ]
[ Rear Fender 2 ]
G-
G-
2
G-
G-
3
Reference photo
8Assembling the Rear Fender
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Rear Fender
Sheet G, 2 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue
Reference photo

12
H-
H-
2H-
H-
5
H-
H-
1H-
H-
3
H-
H-
4
H-
H-
6
H-
H-
10
10
H-
H-
11
11
H-
H-
17
17
H-
H-
16
16
H-
H-
9
H-
H-
7
H-
H-
8
H-
H-
15
15
H-
H-
12
12
H-
H-
18
18
H-
H-
13
13
H-
H-
14
14
Reference photo
Reference photo
9 Assembling the Carburetor & Rear Suspension
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Carburetor
Sheet H, 8 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Rear Suspension
Sheet H, 10 parts in total

1
3
I-
I-
5
I-
I-
3
I-
I-
4
I-
I-
1
I-
I-
2
Reference photo
10 Assembling the Stand
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Stand
Sheet I, 5 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue

14
Reference photo
11 Assembling the FrontTire
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
FrontTire
Sheet J, 12 parts in total
First, assemble each component by following the
working method and markings.Then, refer to the
illustration and photos below to glue the parts
Indication of
Working Methods Fold or Curve Glue
[ Front wheel ]
[ Front Tire ]
J-
J-
6
J-
J-
7
J-
J-
2
J-
J-
8
J-
J-
4
J-
J-
3
J-
J-
5
J-
J-
1
J-
J-
10
10
J-
J-
9
J-
J-
12
12
J-
J-
11
11

15
[ Rear wheel ]
[ Rear Tire ]

2
3
4
5
6
7
8
9
10
11
13
1
12
1
6
1
2
3
3
4
5
6
6
7
8
8
9
9
9
10
11
11
11
12
13
13 Finish
Please use the dots on each component as reference when gluing surfaces.
Connect each of the previously assembled parts in
order from - according to the diagram.
113
Glue the ENGINE to the FRAME.
Glue the REAR ARM to the FRAME.
Glue the REAR SUSPENSION to the FRAME.
Glue the CARBURETOR to the FRAME.
Glue REAR FENDER 2 to the CARBURETOR.
Glue REAR FENDER 1 to REAR FENDER 2 and the FRAME.
Glue the RADIATOR to the FRAME.
Glue the EXHAUST to the ENGINE and the FRAME.
Glue the SIDE COVER and the SEAT to the FUEL TANK.
Glue the FUEL TANK to the FRAME.
Thread the UPPER STEERING through the FRAME
and glue it to the LOWER STEERING.
Glue the FRONT TIRE to the LOWER STEERING.
Glue the REAR TIRE to the REARARM to complete the model.
FuelTank Seat
RearTire
Carburetor
Rear Suspension
[ Upper Steering
Column ]
[ Lower Steering Column ]
Frame
Engine
Exhaust Pipes
Rear Fender 1
Rear Fender 2
Rear Arm
Side Covers
Side Covers
FrontTire
Radiator
Radiator

17
RIGHT FRONT
F-
F-
1F-
F-
6F-
F-
11
11
F-
F-
3F-
F-
8F-
F-
13
13
F-
F-
4F-
F-
9F-
F-
14
14
F-
F-
5F-
F-
10
10
F-
F-
15
15
F-
F-
2F-
F-
7F-
F-
12
12
H-
H-
11
11
H-
H-
16
16
H-
H-
13
13
H-
H-
18
18
H-
H-
9H-
H-
14
14
H-
H-
10
10
H-
H-
15
15
H-
H-
12
12
H-
H-
17
17
I-
I-
1
I-
I-
3
I-
I-
4
I-
I-
5
I-
I-
2E-
E-
16
16
E-
E-
21
21
E-
E-
26
26
E-
E-
18
18
E-
E-
23
23
E-
E-
19
19
E-
E-
24
24
E-
E-
20
20
E-
E-
25
25
E-
E-
17
17
E-
E-
22
22
J-
J-
1J-
J-
6J-
J-
11
11
J-
J-
3J-
J-
8
J-
J-
4J-
J-
9
J-
J-
5J-
J-
10
10
J-
J-
2J-
J-
7J-
J-
12
12
B-
B-
1B-
B-
6B-
B-
11
11
B-
B-
16
16
B-
B-
21
21
B-
B-
26
26
B-
B-
31
31
B-
B-
3B-
B-
8B-
B-
13
13
B-
B-
18
18
B-
B-
23
23
B-
B-
28
28
B-
B-
33
33
B-
B-
4B-
B-
9B-
B-
14
14
B-
B-
19
19
B-
B-
24
24
B-
B-
29
29
B-
B-
5B-
B-
10
10
B-
B-
15
15
B-
B-
20
20
B-
B-
25
25
B-
B-
30
30
B-
B-
32
32
B-
B-
34
34
B-
B-
2B-
B-
7B-
B-
12
12
B-
B-
17
17
B-
B-
22
22
B-
B-
27
27
G-
G-
1E-
E-
1E-
E-
6E-
E-
11
11
E-
E-
3E-
E-
8E-
E-
13
13
E-
E-
4E-
E-
9E-
E-
14
14
E-
E-
5E-
E-
10
10
E-
E-
15
15
E-
E-
2E-
E-
7E-
E-
12
12
A-
A-
6
A-
A-
7
A-
A-
1A-
A-
2A-
A-
3A-
A-
4A-
A-
5
FuelTankSeat
SteeringRear Suspension
Exhaust Pipes
Rear Arm
Side Covers
FrontTire
14 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.
Stand Radiator

1
8
LEFT REAR
H-
H-
1H-
H-
6
H-
H-
3H-
H-
8
H-
H-
4
H-
H-
5
H-
H-
2H-
H-
7
D-
D-
1D-
D-
6D-
D-
11
11
D-
D-
16
16
D-
D-
3D-
D-
8D-
D-
13
13
D-
D-
18
18
D-
D-
4D-
D-
9D-
D-
14
14
D-
D-
19
19
D-
D-
5D-
D-
10
10
D-
D-
15
15
D-
D-
20
20
D-
D-
2D-
D-
7D-
D-
12
12
D-
D-
17
17
C-
C-
1C-
C-
6C-
C-
11
11
C-
C-
16
16
C-
C-
21
21
C-
C-
26
26
C-
C-
31
31
C-
C-
36
36
C-
C-
41
41
C-
C-
3C-
C-
8C-
C-
13
13
C-
C-
18
18
C-
C-
23
23
C-
C-
28
28
C-
C-
33
33
C-
C-
38
38
C-
C-
43
43
C-
C-
4C-
C-
9C-
C-
14
14
C-
C-
19
19
C-
C-
24
24
C-
C-
29
29
C-
C-
34
34
C-
C-
39
39
C-
C-
44
44
C-
C-
5C-
C-
10
10
C-
C-
15
15
C-
C-
20
20
C-
C-
25
25
C-
C-
30
30
C-
C-
35
35
C-
C-
40
40
C-
C-
32
32
C-
C-
37
37
C-
C-
42
42
C-
C-
2C-
C-
7C-
C-
12
12
C-
C-
17
17
C-
C-
22
22
C-
C-
27
27
G-
G-
2
G-
G-
3K-
K-
1K-
K-
6K-
K-
11
11
K-
K-
3K-
K-
8
K-
K-
4K-
K-
9
K-
K-
5K-
K-
10
10
K-
K-
2K-
K-
7K-
K-
12
12
RearTire
Carburetor
FrameEngine Rear Fender
15 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.