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  9. YARDMAX LC1P65FE-2 User manual

YARDMAX LC1P65FE-2 User manual

Gasoline Engine
Save This Manual for Future Reference
Operator’s Manual
MODEL NUMBER
öíÛúàßðï×Ü
SERIAL NUMBER
PURCHASE DATE
Both model number and serial
number may be found on the
main label. You should record
both of them in a safe place for
future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE
Tame the Great Outdoors®
Your new YARDMAX®engine offers quality construction,
and is easy and safe to operate. With proper use and
care, it is designed to give you many years of dependable
service.
Prepare to experience the durability to take on any job
with the ease, portability, and convenience of your new
engine!
Discover the YARDMAX Advantage
At YARDMAX, we understand that land ownership
deĆnitely has its privileges, but it also comes with a
great deal of responsibility. When duty calls and you
ehtematotsekattitahwevahuoylliw,dnopserotdeen
great outdoors?
When looking for outdoor power equipment (OPE) to get
the job done right, at the right price, YARDMAX delivers
the perfect combination of performance and practicality.
YARDMAX has a solution that’s right for you.
—troppuSXAM,eulaVXAM
,ecnamrofrePXAM
that’s YARDMAX
Backed by decades of proven manufacturing expertise
Enhanced design features come standard
Engineered for the best user experience
Quality metal parts are used instead of plastic
A robust warranty supports all products
Budget-friendly prices make it practical
Up for the job? YARDMAX is.
TABLE OF CONTENTS
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Technical & Consumer Information 16
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Kit High Altitude Replacement For EpaIII
Engines
1
|
Introduction
Indicates serious injury
or death will result if
instructions are not followed.
Carefully read through this
entire operator’s manual
before using your new engine. Pay attention to all
cautions and warnings.
Indicates a possibility that
minor injury or an result if
instructions are not followed.
Indicates that equipment or
property damage can result if
instructions are not followed.
Indicates a strong possibility
that serious injury or death
could result if instructions are not followed.
WARNING
WARNING
DANGER
CAUTION
NOTE
SERIAL NUMBER
ENGINE SERIAL NUMBER
DISCLAIMER
YARDMAX reserves the right to discontinue, change,
and improve its products at any time without notice
or obligation to the purchaser. The descriptions and
printing. Equipment described within this manual may be
optional. Some illustrations may not be applicable to your
unit.
ENVIRONMENTAL
SUPPORT
Have questions about your YARDMAX equipment?
Call us at 847-327-0566 or 844-YARDMAX, email
us at [email protected], or contact us via your
favorite social media site.
Record the engine serial number on the front cover of this
manual. You will need this serial number when ordering
parts, and when making technical or warranty inquires.
DISCLAIMER
Keep this owner's manual handy, so you can refer to it at
any time.
This owner's manual is considered a permanent part of
the engine and should remain with the engine if resold.
The information and speciĆcations included in this
publication were in effect at the time of approval for
printing.
READ THIS OWNER’S MANUAL CAREFULLY. Pay special
attention to these symbols and any instructions that follow:
If a problem should arise, or if you have any questions
about your engine, consult your engine dealer.
Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses,
and packaging should be resorted, taken to
the local recycling center and disposed of in
an environmentally safe way.
Introduction
|
2
Gasoline Engine
»
Operator’s Manual
ENGINE
SERIAL NUMBER
SPECIFICATIONS
Model LC1P65FE-2
Type Single cylinder, 4-Stroke,
Forced Air Cooling, OHV
Net Power
(KW/3600rpm) 2.9
Max. torque 9.5/2500
Fuel consumption 420
Idle speed -
Speed Fluctuating
Ratio -
Transmission Mode -
Reduction Ratio -
Bore×Stroke (mm) 65x50
Displacement (cc) 166
Compression Ratio -
Lubricating mode -
Starting Mode Recoil start
Rotation Counter-clockwise (from
P.T.O. side)
Valve Clearance
input valve: 0.10 mm
~0.15mm, output valve: 0.1
mm ~0.20mm
Spark plug
clearance 0.7 mm ~0.8mm
Igniting Mode Capacitance discharge type
Air cleaner -
Dimension
(Length) (mm) 385
Dimension
(Width) (mm) 340
Dimension (High)
(mm) 250
Net weight (kg) 9.0
company dealer.
CAUTION
3
5
Indicate a possibility of
invalid warranty and personal
or equipment damage if instnictions are not followed.
DANGER
SAFETY PRECAUTIONS
<
<
SAFETY
OWNER RESPONSIBILITIES
The engines are designed to give safe and dependable service if
operated according to instructions. Read and understand this
owner’s manual before operating the engine. Failure to do so
could result in personal injury or equipment damage.
Know how to stop the engine quickly, and understand the
operation of all controls. Never permit anyone to operate the
engine without proper instructions.
Do not allow children to operate the engine. Keep children and
pets far away from the area of operation.
REFUEL WITH CARE
*DVROLQHLVH[WUHPHO\ćDPPDEOHDQGJDVROLQHYDSRUFDQH[SORGH
Refuel outdoors, in a well-ventilated area, with the engine
VWRSSHG1HYHUVPRNHQHDUJDVROLQHDQGNHHSRWKHUćDPHVDQG
sparks away. Always store gasoline in an approved container. If
any fuel is spilled, make sure the area is dry before starting the
engine.
HOT EXHAUST
7KHPXIćHUEHFRPHVYHU\KRWGXULQJRSHUDWLRQ DQG UHPDLQV
hot for a while after stopping the engine. Be careful not to
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storing it indoors.
7RSUHYHQWĆUHKD]DUGVDQGWRSURYLGHDGHTXDWHYHQWLODWLRQIRU
stationary equipment applications, keep the engine at least 3
feet (1 meter) away from building walls and other equipment
GXULQJRSHUDWLRQ'RQRWSODFHćDPPDEOHREMHFWVFORVHWRWKH
engine.
Strictly set the engine according to the regulated power on the
owner's manual. Do not overload, overrun the engine or run it
with low load and at low speed in a long time.
8VH VSHFLĆHG JUDGH RI JDVROLQH 7KH IXHO VKRXOG EH IXOO\
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change the oil periodically.
Periodically check the installation, connection and the degree
RIWLJKWQHVVRIWKHĆ[HGEROW7LJKWHQLWLIQHFHVVDU\
Periodically clean the element of the air cleaner, change it
when necessary.
The engine is air-cooled, so clean the radiator, wind cover and
fan in time in order to make the engine cool normally.
The operator should be familiar with the working principle
aad structure of the gasoline engine, knowing how to make an
emergent stop and the operation of all controlling parts. Any
one without training is forbidden to operate the engine. Keep
periodical maintenance. Solve problems in time. Do not nm
the engine in spite of malfunction.
Running die engine in a well-ventilated place, keep it at least
one meter away from building walls or other equipments, keep
DZD\IURPLQćDPPDEOHVVXFKDVJDVROLQHPDWGLHVDQGVRRQWR
DYRLGSRVVLELOLW\RIĆUH
Refuel in a well-ventilated area with the engine stopped, and in
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or sparks.
Refuel the fuel tank not too full so as to avoid fuel’s spilling out.
If there is spilled fuel around, be sure to clean it thoroughly
before starting.
Do not run the engine in airtight or ill-ventilated places.
Inclination of gasoline engine which indicates the included
angle between crankcase cover and level is less than 26°during
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chamber and burn with white smoke, which will cause gasoline
engine has lower power and higher emission.
Please carefully read warning label before operating. Our
company will not assume any responsibility for person hurt,
or equipment damaged caused by disregarding this warning
label.
Engine alone or assembled
on the ultimate machine,
when it tilts towards the air
ĆOWHU WKH DQJOH VKRXOG QRW
beyond 26º, or oil would
HQWHU WKH DLU ĆOWHU ZKLFK
affects operation (engine
WLOWV WRZDUGV WKH PXIćHU
the angle should be within
90°; towards the cylinder
head, the angle should be
within 26°).
Engine alone or assembled
on ultimate machine, the
angle it tilting backwards
should not beyond 70º,
or it would accelerate
gasoline leakage and affect
operation.
4
Gasoline Engine
»
Operator’s Manual
Safety |
Oil Filler Cap / Dipstick
Air Cleaner
Starter Grip
Spark Plug
Fuel Tank Cap
Fuel Tank
Carburetor
0XIćHU
CARBON MONOXIDE HAZARD
Exhaust gas contains poisonous carbon monoxide. Avoid
inhalation of exhaust gas. Never run the engine in a closed garage
RUFRQĆQHGDUHD
OTHER EQUIPMENT
Review the instructions provided with the equipment powered
by this engine for any additional safety precautions that should
be observed in conjunction with engine startup, shutdown,
operation, or protective apparel that may be needed to operate
the equipment.
FEATURES AND CONTROLS
KNOW YOUR ENGINE
5
|
Safety & Know Your Engine
Improperly maintaining this
engine, or failing to correct a
problem before operation, could cause a malfunction
in which you could be seriously injured.
Always perform a preoperation inspection, and
correct any problem.
Carbon monoxide gas is
toxic. Breathing it can cause
unconsciousness and even kill you.
Avoid any areas or actions that expose you to carbon
monoxide.
WARNING
WARNING
CHECK BEFORE OPERATION
equipment, it is very important to take a few moments before you
operate the engine to check its condition. Be sure to take care
before you operate the engine.
Before beginning your preoperation checks, be sure the engine is
level and the engine switch is in the OFF position.
CHECK THE GENERAL CONDITION OF THE ENGINE
Look around and underneath the engine for signs of oil or
gasoline leaks.
Remove any excessive dirt or debris, especially around the
Look for signs of damage.
Check that all shields and covers are in place, and all nuts, bolts,
and screws are tightened.
CHECK THE ENGINE
Check the engine oil level. Running the engine with a low oil level
can cause engine damage.
To avoid the inconvenience of an unexpected shutdown,
always check the engine oil level before startup.
Check the air Ćlter. A dirty air Ćlter will restrict air ćow to the
carburetor, reducing engine performance.
Check the fuel level. Starting with a full tank will help to eliminate
or reduce operating interruptions for refueling.
CHECK THE EQUIPMENT POWERED BY THIS ENGINE
Review the instructions provided with the equipment powered
by this engine for any precautions and procedures that should be
followed before engine startup.
IS YOUR ENGINE READY TO GO?
STARTING THE ENGINE
OPERATION
IMPORTANT SAFETY INFORMATION and the chapter titled
BEFORE OPERATION.
Review the instructions provided with the equipment powered
by this engine for any safety precautions that should be observed
in conjunction with engine startup, shutdown, or operation.
SAFE OPERATING PRECAUTIONS
6
Gasoline Engine
»
Operator’s Manual
Check Before Operation & Operation
|
Pull the starter grip lightly until resistance is felt, then,
briskly pull to syncline upper 30 degree out.
1.
2.
3.
)/<:+((/%5$.(02'(/6&RQWLQXHWRKROGWKHć\ZKHHO
brake lever (located on equipment). The engine will stop if
\RXUHOHDVHWKHć\ZKHHOEUDNHOHYHU
This machine is using autochoke, start the engine without
additional operations
Don’t allow the starter grip to
snap back against the engine.
Return it gently to prevent damage to the starter.
NOTE Sudden stopping at high
speed under heavy load is
forbidden, otherwise damage will result.
CAUTION
Improperly maintaining this
engine, or failure to correct a
problem before operation, can cause a malfunction in
which you can be seriously hurt or killed.
Always follow the inspection and maintenance
recommendations and schedules in this owner’s
manual.
WARNING
MAINTENANCE
Good maintenance is essential for safe, economical, and trouble-
free operation. It will also help reduce air pollution.
Some of the most important safety precautions are as follows:
that can arise in performing maintenance. Only you can decide
whether or not you should perform a given task.
Remember that your servicing dealer knows your engine best
and is fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new, genuine
parts or their equivalents for repair and replacement.
To help you properly care for your engine, the following pages
include a maintenance schedule, routine inspection procedures,
and simple maintenance procedures using basic hand tools. Other
best handled by professionals and are normally performed by a
The maintenance schedule applies to normal operating
conditions. If you operate your engine under unusual conditions,
such as sustained high-load or high-temperature operation, or
use in unusually wet or dusty conditions, consult your servicing
dealer for recommendations applicable to your individual needs
and use.
SNOITUACERPYTEFASECNANETNIAMECNANETNIAMFOECNATROPMIEHT
Make sure the engine is off before you begin any
maintenance or repairs. This will eliminate several potential
Carbon monoxide poisoning from engine exhaust.
Be sure there is adequate ventilation whenever you operate
the engine.
Burns from hot parts.
Let the engine and exhaust system cool before touching.
Injury from moving parts.
Do not run the engine unless instructed to do so.
Read the instructions before you begin, and make sure you
have the tools and skills required.
not gasoline, to clean parts. Keep cigarettes, sparks and
2.
3.
1.
7
|
Operation & Maintenance
STOPPING THE ENGINE
If the engine is controlled by brake lever, only turn the brake lever
to “CLOSE” position for stopping engine
BRAKE LEVER
Service more frequently when used in dusty areas.
CAUTION
Gasoline is highly ćDPPDEOe
and explosive. You can Ee
EXUQHGRUVHULRXVO\LQMXred when handling fuel.
emalfdna,skraps,taehpeekdnaenigneehtpotS
away.
Handle fuel only outdoors.
Wipe up spills immediately.
WARNING
8
Gasoline Engine
»
Operator’s Manual
Maintenance
|
Fuel tank capacities : 0.26 gallons (1.0 L)
With the engine stopped, remove the fuel tank cap and check the
REFUELING
Frequency Every
time
First
month or
10 hrs of
operation
Thereafter,
every 3
months
or 30hrs of
operation
Every 6
months or
50
hrs of
operation
Every year
or 100 hrs
of
operation
ITEM
Engine oil
Check-
Change
element
Check
Clean
Change
Spark plug Clean-adjust
Spark arrester Clean
Valve Check-adjust
)yrassecenfiegnahc(sraey2yrevEkcehCesohleuF
Cylinder
head, Piston
Remove
carbon
deposits
Every 125 hours
MAINTENANCE SCHEDULE
FUEL
FUEL UPPER LEVEL
FUEL TANK
Fuel can damage paint and
plastic. Be careful not to spill
fuel when ĆOOLng your fuel tank. Damage caused by
spilled fuel is not covered under warranty.
Running the engine with
persistent spark knock or
pinging can cause engine damage.
Running the engine with persistent spark knock or
pinging is considered misuse, and the Distributor’s
Limited Warranty does not cover parts damaged by
misuse.
Running the engine with a
low oil level can cause engine
damage.
The Oil Alert system (applicable engine types) will
automatically stop the engine before the oil level falls
below safe limit. However, to avoid the inconvenience
of an unexpected shutdown, always check the engine
oil level before startup.
WARNING
WARNING
WARNING
Check the engine oil level with the engine stopped and in a level
position.
Drain the used oil while the engine is warm. Warm oil drains
quickly and completely.
ENGINE OIL LEVEL CHECK
ENGINE OIL CHANGE
Insert and remove the dipstick without screwing it into the
the recommended oil.
1.
2.
3.
4.
Use unleaded gasoline with a pump octane rating of 86 or
higher.
These engines are certiĆed to operate on unleaded gasoline.
Unleaded gasoline produces fewer engine and spark plug deposits
and extends exhaust system life.
Never use stale or contaminated gasoline or an oil/gasoline
mixture. Avoid getting dirt or water in the fuel tank.
Occasionally you may hear a light ‘‘spark knock’’ or ‘‘pinging’’
(metallic rapping noise) while operating under heavy loads. This is
no cause for concern.
If spark knock or pinging occurs at a steady engine speed, under
normal load, change brands of gasoline. If spark knock or pinging
Refuel in a well-ventilated area before starting the engine. If the
engine has been running, allow it to cool. Refuel carefully to avoid
spilling fuel. Do not Ćll above the fuel strainer shoulder. After
refueling, tighten the fuel tank cap securely.
Never refuel the engine inside a building where gasoline fumes
pilot lights, barbecues, electric appliances, power tools, etc.
damage. Wipe up spills immediately.
FUEL RECOMMENDATIONS
Place a suitable container below the engine to catch the
plug.
Allow the used oil to drain completely, and then reinstall the
drain plug, and tighten it securely.
Please dispose of used motor oil in an environmental friendly
way. We suggest you take used oil in a sealed container to
your local recycling center or service station for reclamation.
Do not throw it in the trash; pour it on the ground; or down a
drain.
Engine oil capacities: 16.9 oz. (0.5L)
Running the engine with a low oil level can cause engine
damage.
1.
2.
3.
9| Maintenance
OIL FILLER CAP/DIPSTICK
UPPER
LOWER
Operating the engine
causing rapid engine wear. This type of damage is not
covered by the Distributor’s Limited Warranty.
Never clean the air cleaner
element with gasoline or low
Gasoline is extremely
ćDPPDEOH and explosive in
certain condition. Keep cigarette, sparks and Ćre
away.
After reinstalling the deposit cup, don't start the
engine until the area arouud is dry.
WARNING
WARNING
WARNING
Air Cleaner
Remove the air cleaner housing.
Remove foam element or paper element, paying
attention to prevent dust and foreign matter
entering into air cleaner.
Check, clean or replace damaged air cleaner parts.
Reinstall the air cleaner parts back.
A diity or damaged air cleaner will allow dust enteiiiig into the
engine. causing rapid engine wear. So, service the air cleaner in
time.
dirt and debris from falling into the air cleaner base opening.
Remove the foam element or paper element.
Check, clean or replace the damaged air cleaner parts.
Reinstall the air cleaner parts, then bolt and screw down it.
1.
2.
3.
4.
Never run the engine without
an air cleaner, or severe wear
of the engine may be resulted in.
Clean the foam ĆOWHU with
soapy water, blow the paper
element with compressed air or lighthjtap off dust
and never dry to brush .
CAUTION
CAUTION
The Oil Alert system (applicable engine types) will
automatically stop the engine before the oil level falls below
the safe limit.
However, to avoid the inconvenience of an unexpected
shutdown, ĆOO to the upper limit, and check the oil level
regularly.
4.
Oil is a major factor affecting performance and service life. Use
4-stroke automotive engine oil.
SAE 10W-30 is recommended for general use. Other viscosities
shown in the chart may be used when the average temperature in
your area is within the recommended range.
on the oil container. We recommend that you use API SERVICE
Category SJ class or above oil.
ENGINE OIL RECOMMENDATIONS
SAE Viscosity Grades
AMBIENT TEMPERATURE
Remove the air cleaner cover and inspect the ĆOWHr. Clean or
replace dirty Ćlter elements. Always replace damaged ĆOter
elements. If equipped with an oil-bath air cleaner, also check the
oil level.
AIR FILTER INSPECTION
engine performance.
AIR CLEANER SERVICE
10
Gasoline Engine
»
Operator’s Manual
Maintenance |
AIRCLEANER
BODY
AIRCLEANER
COVER
LATCHTABS
FILTE
Remove tlie spark plug cap.
Clear away dirt aroimd tlie spark plug base.
Dismantle the spark plug witli a spark plug wrench.
1.
2.
3.
4.
5.
6.
7.
8.
In order to ensure the engine
normal running, gap of the spark
plug must be correct and no
deposit around the spark plug.
SPARK PLUG SERVICE
Don’t touch the muffler to
avoid burn in the engine
running or just stopping a moment.
WARNING
0.7-0.8mm
The spark plug must be
tightened securely, or it may
become very hot damage the engine.
Only use recommended spark plug or the equivalent.
Incorrect heat range of the spark plug may damage
the engine.
CAUTION
Visually check the spark plug. Clean with a steel brush. If the
insulator is damaged, replace the spark plug instead.
Measure the spark plug clearance with a feeler. The
clearance should be 0.7~0.8mm. If adjustment is necessary,
bend the side electrode carefully.
7RDYRLGFURVVWKUHDGLQJĆUVWVFUHZLQVSDUNSOXJE\KDQG
then tighten with a spark plug wrench to compress tlie
gasket.
If a new spark plug is used, please replace it with same spark
plug model as can as possible, and more twist 1/2 turns after
compressing the gasket.
If reinstalling tlie used spark plug, just more twist 1/8-1/4
turns.
STORAGE/ TRANSPORTING
Do not incline the engine so as to avoid fuel's spill in transporting.
Spilled fuel or fuel vapor may ignite to cause fire. If suspension
for a long time, storage should be as following:
Using a garden hose or
pressure washing equipment
can force water into the air cleaner or muffler
opening. Water in the air cleaner will soak the air
ĆOWHUDQGZDWHUWKDWSDVVHVWKURXJKWKHDLUĆOWHURU
PXIćHUFDQHQWHUWKHF\OLQGHUFDXVLQJGDPDJH
Water contacting a hot engine can cause damage. If
the engine has been running, allow it to cool for at
least half an hour before washing.
WARNING
The storage area is dry and free of dust.
Completely drain fuel out of tlie fuel tank and carburetor.
Replace engine oil.
Remove the spark plug. Fill about a spoon of fresh engine oil
onto the cylinder. Crank the engine up to distribute engine
oil evenly. Reinstall the spark plug.
Liglitly pull the recoil starter rope until tlie resistance is felt.
Close the choke to protect the dust from entering in.
Cover the engine to protect dust entering.
Fuel is extremely flammable
and explosive under
FHUWDLQFRQGLWLRQV.HHSVPRNHĆUHDQGVSDUNDZD\
from operating site.
WARNING
1.
3.
2.
4.
5.
6.
Proper storage preparation is essential for keeping your engine
trouble free and looking good. The following steps will help to
keep rust and corrosion from impairing your engine’s function
and appearance, and will make the engine easier to start after
storage.
If the engine has been running, allow it to cool for at least half an
hour before cleaning. Clean all exterior surfaces, touch up any
damaged paint, and coat other areas that may rust with a light
ĆOPRIRLO
STORAGE PREPARATION
CLEANING
11 | Maintenance &Storage/Transporting
The length of time that
gasoline can be left in your
fuel tank and carburetor without causing functional
problems will vary with such factors as gasoline
blend, your storage temperatures, and whether the
IXHOWDQNLVSDUWLDOO\RUFRPSOHWHO\ĆOOHG7KHDLULQD
SDUWLDOO\ĆOOHGIXHOWDQNSURPRWHVIXHOGHWHULRUDWLRQ
Very warm storage temperatures accelerate fuel
deterioration. Gasoline will oxidize and deteriorate
in storage. Deteriorated gasoline will cause hard
starting, and it leaves gum deposits that clog the
fuel system. As a result, If the engine is not used for
more than one month, the fuel oil shall be drained
thoroughly to prevent from deterioration of the fuel
in fuel system and carburetor.
The failures of fuel system or engine performance
arising from improper storage are beyond the scope
of the warranty.
WARNING
If your engine will be stored with gasoline in the fuel tank and
FDUEXUHWRULWLVLPSRUWDQWWRUHGXFHWKHKD]DUGRIJDVROLQH
vapor ignition. Select a well-ventilated storage area away from
any appliance that operates with a flame, such as a furnace,
water heater, or clothes dryer. Also avoid any area with a spark-
producing electric motor, or where power tools are operated.
If possible, avoid storage areas with high humidity, because that
promotes rust and corrosion.
Unless all fuel has been drained from the fuel tank, leave the fuel
valve lever in the OFF position to reduce the possibility of fuel
leakage.
Position the equipment so the engine is level. Tilting can cause
fuel or oil leakage.
With the engine and exhaust system cool, cover the engine to
keep out dust. A hot engine and exhaust system can ignite or
melt some materials. Do not use sheet plastic as a dust cover. A
nonporous cover will trap moisture around the engine, promoting
rust and corrosion.
If equipped with a battery for an electric starter, recharge the
battery once a month while the engine is in storage. This will help
to extend the service life of the battery.
Check your engine as described in the chapter CHECK BEFORE
OPERATION.
If the fuel was drained during storage preparation, fill the tank
with fresh gasoline. If you keep a container of gasoline for
refueling, be sure that it contains only fresh gasoline. Gasoline
R[LGL]HVDQGGHWHULRUDWHVRYHUWLPHFDXVLQJKDUGVWDUWLQJ
If the cylinders were coated with oil during storage preparation,
WKHHQJLQHPD\VPRNHEULHć\DWVWDUWXS7KLVLVQRUPDO
REMOVAL FROM STORAGE
If the engine has been running, allow it to cool for at least 15
minutes before loading the engine-powered equipment on the
transport vehicle. A hot engine and exhaust system can burn you
and can ignite some materials.
Keep the engine level when transporting to reduce the possibility
of fuel leakage. Move the fuel valve lever to the OFF position.
TRANSPORTING
Change the engine oil.
Remove the spark plugs.
Pour a tablespoon (5-10 cc) of clean engine oil into the
cylinder.
Pull the starter rope several times to distribute the oil in the
cylinder.
Reinstall the spark plugs.
Pull the starter rope slowly until resistance is felt. This
will close the valves so moisture cannot enter the engine
cylinder. Return the starter rope gently.
1.
2.
3.
STORAGE PRECAUTIONS
4.
5.
6.
12
Gasoline Engine
»
Operator’s Manual
Storage/Transporting |
TROUBLE CAUSE REMEDY
Normal cylinder compression
Normal spark plug spark
Something wrong with the fuel system
Fuel supply is not smooth or no fuel supply
1. There is no enough fuel in fuel tank and
fuel cock is closed.
$LUYHQWLQWKHIXHOĆOOHUFDSLVFORJJHG
3. Fuel cock is clogged
,PSURSHURUFORJJHGPDLQRLOćRZKROH
5. Needle valve is not closed properly or
start hole is clogged
6. Float is damaged or sticking
)LOOIXHORSHQĆLHOFRFN
2. Dredge air vent.
&OHDQĆUVWDQGWKHQGUHGJH
4. Readjust or clean, blow to get
through
5. Dismantle needle valve and repaii,
dean, blow to get through
5HSDLUćRDW
Fuel supply is normal upply
)XHOLVWRRĆOWK\RUGHWHULRUDWG
7KHUHLVZDWHULQĆLHO
7RRPXFKĆLHOLQHQJLQH
:URQJĆLHOEUDQG
1. Replace
2. Replace
3. Drain extra fuel, diy up spark plug
electrodes
4. Select proper fhel brand corresponding
with the requirements.
Normal fuel supply system
Normal high-
tension line spark
Spark plug is in bad conditions
1. Too much carbon deposit and dirt around
electrodes
2. Electrodes are birni damaged seriously
or insulators damaged.
3. Improper electrodes gap.
1. Clear away.
2. Replace spark plug.
3. Adjust to proper value.
High-tension
line no spark
1. High tension line is damaged.
2. Ignition coil is damaged
3. Magneto loses magnetism
4. Wrong gap between ignition coil and
ć\ZKHHO
1. Replace
2. Replace
3. Replace
4. Adjust gap between ignition and
ć\ZKHHO
Abnormal cylinder compression
Normal fuel supply system
High-tension coil run out Normal
ignition system
1. Piston ring is worn to or even over its
wear limit
2. Piston ring is broken
3. Piston ring is sticking
4. Spark plug is not installed tighten or
without a gasket
5. Air leakage between cylinder block and
cylinder head
6. Air leakage in the valves
1. Replace
2. Replace
3. Clear up carbon fouling
4. Tighten with a gasket in
&KHFNF\OLQGHUJDVNHWDQGWKHćDWQHVV
of the surface by which cylinder block
contact- ins with cylinder head
Tigiiten cylinder head bolts in
stipulated order to stipulated torque.
6. Check valve. Clearance and tightness,
repair if necessaiy
TROUBLESHOOTING
6WDUW(QJLQH'LIĆFXOWO\%\XVLQJUHFRLOVWDUWHU
13
TROUBLE CAUSE REMEDY
When increasing
throttle, speed
increase slow or
even decrease and
stop running
Fuel supply system
1. Air in fuel line or fuel line clogged
0DLQRLOćRZKROHLVQRWDGMXVWHGSURSHUO\
3. In carburetor, needle valve hole and main
RLOćRZKROHFORJJHG
4. Fuel cock is clogged up
5. Too much carbon deposit incombusting
chamber.
7RRQLXFKFDUERLLIRXOLQJLQPXIćHUDQG
exhaust pipe
7. Air cleaner is cloed up
8. Intake pipe is leaking
1. Exhaust air or dredge fuel line
2. Readjust
3. Clean and biow to get through
4. Clean, replace damaged part
5. Clear away
6. Clear away
&OHDQDLUFOHDQHUĆOWHUHOHPHQW
8. Repair or replace
Poor compression
1. Piston or cyhnder or pistoll ring is worn
2. Air leakage from the surface by which
cylinder block contacting Replace cylinder
gasket with cylinder head.
3. Too big or too small valve clearance
4. Valve tightness is poor
1. Replace the worn
2. Replace the cylinder gasket
3. Readjust
4. Repair
TROUBLE CAUSE REMEDY
Knocking sound
1. Piston, cylinder or piston ring is worn
excessively
2. Piston pin and piston pin hole are won
excessive
3. Tie rod small head is worn excessive
4. Roller bearing for crankshaft main shaft is
worn
1. Replace the worn
2. Replace piston or piston pin
3. Replace tie rod
4. Replace roller bearing
Abnormal
combustion
1. Engine is too hot
2. Too much carbon deposit in combustion
chamber
3. Improper gasoline brand or low gasoline
quality
1. Shoot trouble
2. Clear away
5HSODFHZLWKTXDOLĆHGJDVROLQH
Spark lacking
7KHUHLVZDWHULQćRDWFKDPEHU
2. Improper spark plug electrodes clearance
3. Something wrong with induced coil, and so
on
1. Clean
2. Adjust
3. Check and replace damaged parts
*DVROLQJ(QJLQH3RZHU2XWSXW,QVXIĆFLHQF\
Gasoline Engine Gan not Running Unsmoothly
14
Gasoline Engine
»
Operator’s Manual
TROUBLE CAUSE REMEDY
Stop suddenly when
running
Fuel supply system
)XHOLVĆQLVKHG
2. Carburetor is clogged
3. Float chamber is leaking
4. Needle valye is sticked
5HĆOOIXH
2. Check fuel line and dredge
3. Repair
4. Dismantle foat chamber and eliminate it
Ignition system
1. Spark plug is punctured, or short-circuited
by carbon deposit
2. Side electrode of spark plug is dropped out
3. High-tension wire is dropped out
4. Ignition coil is punctured or short-circuited
5. Parking wire is located on engine body
1. Replace spark plug
2. Replace spark plug
3. Weld on
4. Replace ignition coil
5. Find out meeting and insulate
The other
1. Cylinder is seriously scored and valve
dropped out
1. Repair or replace damaged parts
TROUBLE CAUSE REMEDY
Gasoline engine is
overheat
2LOLQVXIĆFLHQWRUZURQJRLOUDWLRLQWKH
gasoline
2. Exhaust pipe blocked up
3. Shroud leaking
&RROLQJĆQVEORFNHGE\IRUHLJQPDWWHU
5. Connection rod deformation to make
piston and cylinder bushing side wear
6. Cylinder or piston or piston ring is worn
to make hunting between cylinder and
crankcase
7. Improper adjustment of engine governor
to produce speed high
8. Crankshaft main bearing burnt out
5HĆOOHQJLQHRLO
2. Clean exhaust pipe
3. Repair damaged part
&OHDUFRROLQJĆQV
5. Replace connection rod
6. Replace the won parts
7. Readjust engine governor
8. Replace main bearing
Stop Suddenly When Running
Gasoline Engine Is Overheat
15 | Troubleshooting
TECHNICAL & CONSUMER INFORMATION
SERIAL NUMBER LOCATION
TROUBLE CAUSE REMEDY
Beating sound
1. Piston, piston ring or cylinder is worn
2. Connection rod or piston pin and piston pin
hole are worn
3. Crankshaft main neck is worn
4. Piston ring is broken
1. Replace the worn part
2. Replace the worn part
3. Replace bearing
4. Replace piston ring
Metal beating sound
when abnormal
combustion occurs
gnitsubmocnitisopednobrachcumooT.1
chamber
2. ImproPer nulei brand
3. Engine is overheat
1. Clear away carbon deposit
2. Replace fuel
3. Find a cause and eliminate it
The other
1. Improper valve clearance
tfahsknarchtiwdetcennoctonsileehwylF
.2
tightly
1. Readjust valve clearance properly
2. Connect tightly
Abnommal Noise Exist When Engine Running
Record the engine serial number in the space below. You will
need this serial number when ordering parts, and when making
technical or warranty inquires.
Engine serial number:
The combustion process produces carbon monoxide, oxides of
nitrogen, and hydrocarbons. Control of hydrocarbons and oxides
of nitrogen is very important because, under certain conditions,
they react to form photochemical smog when subjected to
sunlight. Carbon monoxide does not react in the same way, but it
is toxic.
reduce the emissions of carbon monoxide, oxides of nitrogen and
hydrocarbons.
Tampering and Altering
Tampering with or altering the emission control system may
increase emissions beyond the legal limit. Among those acts that
constitute tampering are:
Removal or alteration of any part of the intake, fuel or exhaust
systems.
Altering or defeating the governor linkage or speed-adjusting
mechanism to cause the engine to operate outside its design
parameters.
SOURCE OF EMISSIONS
16
Gasoline Engine
»
Operator’s Manual
Troubleshooting & Technical & Consumer Information |
ENGINE
SERIAL NUMBER
Hard starting or stalling after starting.
Rough idle.
Black exhaust smoke or high fuel consumption.
The emission control systems on your engine were designed, built.
We recommend the use of genuine parts whenever you have
maintenance done. These original-design replacement parts are
manufactured to the same standards as the original parts, so you
can be coQĆGHQW of their performance. The use of replacement
parts that are not of the original design and quality may impair the
effectiveness of your emission control system.
A manufacturer of an aftermarket part assumes the responsibility
that the part will not adversely affect emission performance. The
manufacturer or rebuilder of the part must certify that use of
the part will not result in a failure of the engine to comply with
emission regulations.
Follow the maintenance schedule. Remember that this schedule
is based on the assumption that your machine will be used for
its designed purpose. Sustained high-load or high-temperature
operation, or use in unusually wet or dusty conditions, will require
more frequent service.
REPLACEMENT PARTS
MAINTENANCE
ENGINE TUNE-UP
ITEM SPECIFICATION
Spark plug gap 0.028-0.031 in
(0.70 mm -0.80 mm)
Valve clearance
Other No other adjustments needed
If you are aware of any of the following symptoms, have your
engine inspected and repaired by your servicing dealer.
PROBLEMS THAT MAY AFFECT EMISSIONS
These publications will give you additional information for
maintaining and repairing your engine. You may order them from
your engine dealer.
PUBLICATIONS
Engine Oil
Type
Type
SAE 10W-30,API SJ class or above, for general use
Capacity LC1P65FE-2: 0.5L
F7TC/F7RTC
Spark Plug
Gap 0.028-0.031 in (0.70 mm-0.80 mm)
Maintenance
Each use &KHFNHQJLQHRLO&KHFNDLUĆOWHr.
First 20 hours Change engine oil.
Subsequent Refer to the maintenance
QUICK REFERENCE INFORMATION
17 | Technical & Consumer Information
20
Easy wom parts list
Cylinder head cover gasket
Cylinder head gasket
Spark plug
Oil sealing
Breath groove gasket
Recoil starter
Carburetor gasket
Carburetor insulation gasket
Insulation plate gasket
Exhaust vent gasket
Accessories list
Socket
Force bar
EASY WORN PARIS AND ACCESSORES LIS
WIRING DIAGRAMS
Bl BLACK IG E
OFF
ON
18
Gasoline Engine
»
Operator’s Manual
Wiring Diagrams |
19
|
Kit High Altitude Replacement For EpaIII Engines
HIGH ALTITUDE KIT REPLACEMENT FOR EPAIII ENGINES
At high altitude, the standard carburetor air-fuel mixture will
be too rich. Performance will decrease and fuel consumption
will increase. A very rich mixture will also foul the spark plug
and cause hard starting. Operation at an altitude that differs
from that at which this engine was FHUWLĆHG for extended
periods of time, may increase emissions.
The fuel system on this engine/equipment may be LQćXHQFHG
by operation at higher altitudes. Proper operation can be
To prevent serious injury from
ĆUH)ROORZWKHNLWSURFHGXUHV
LQDZHOOYHQWLODWHGDUHDDZD\IURPLJQLWLRQVRXUFHV,I
WKHHQJLQHLVKRWIURPXVHVKXWWKHHQJLQHRIIDQGZDLW
IRULWWRFRROEHIRUHSURFHHGLQJ
This high altitude jet is to be used at elevations above 5000 feet.
At elevations above 7000 feet, the engine/equipment may experience decreased performance, even with the high altitude kit.
If a carburetor is replaced, the proper high altitude kit jet will need to be installed into the replacement carburetor.
ensured by installing an altitude kit when required. See the
table below to determine when an altitude kit is required.
Operating this engine/equipment without the proper altitude
kit installed may increase the engine’s emissions and
decrease fuel economy and performance. Kits may be
obtained from any dealer, and should be installed by a
TXDOLĆHGLQGLYLGXDO
Equipment *
Equipment with
engines above 80cc
* Engine, Generator Set, Pressure Washer, Walk-Behind Lawnmower, Compressor, Pump, Tiller etc.
** Elevation above sea level.
Fuel
Gasoline
rebmuNtraPtiK**egnaRedutitlA
deriuqeRtoNtf0005–0
#1tikedutitlAtf0007–0005
WARNING
7KHZDUUDQW\PD\EHYRLGLI
necessary adjustments are not
PDGHIRUKLJKDOWLWXGHXVH
NOTE
5000-7000ft

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