Vetus M4.15 SOLAS User manual

Operation manual
M4.15 M4.17

ii

1
M4.15
M4.17
340202.03
Operation manual
Please enter the serial numbers here.
These numbers should be quoted when inquiring about Customer
Service, Repairs or Spare Parts (see page 6).
We reserve the right to make any changes without previous
notice.
Copyright © 2011 Vetus N.V. Schiedam Holland
Serial numbers
Engine serial number Vetus:
Mitsubishi:
Gearbox serial number:

2
Please read and observe the information given in this operation
manual. This will enable you to avoid accidents, preserve the
manufacturer’s warranty and maintain the engine in peak operat-
ing condition.
For the Guarantee Conditions, see the Vetus Diesel Service and
Warrantee Manual.
This engine has been built exclusively for the application speci-
fied in the scope of supply and is to be used only for the intended
purpose. Any use exceeding that scope is considered to be
contrary to the intended purpose. The manufacturer will not not
assume responsibility for any damage resulting therefrom. The
risks involved are to be borne by the user.
Use in accordance with the intended purpose also implies com-
pliance with the conditions laid down by the manufacturer for
operation, maintenance and servicing. The engine should only
be operated, maintained and serviced by persons which are
familiar with the former and the hazards involved.
The relevant accident prevention guidelines and other gener-
ally accepted safety and industrial hygiene regulations must be
observed.
Unauthorized engine modifications will invalidate any liability
claims against the manufacturer for resultant damage.
Manipulations of the injection and regulating system may also
influence the performance of the engine, and its emissions.
Adherence to legislation on pollution cannot be guaranteed
under such conditions.

3
Serial numbers 1
1 Introduction 4
2 Engine description
General 6
Identification of engine parts 8
Control panels 10
3 Use
General guidelines 11
First commissioning 12
Running-in 15
Starting 16
(Pre-heating) 17
Cruising 19
Stopping 20
4 Routine maintenance
Introduction 21
Maintenance schedule 22
5 Maintenance
Checking the oil level 23
Checking the coolant level 24
Checking and cleaning the
raw water strainer 25
Draining water from the water
separator/fuel filter 26
(Bleeding) 26
Changing the oil 28
Battery, cables and cable
connections 30
Checking the gearbox oil level 32
Changing the gearbox oil 33
Checking valve clearance 34
Replacing the fuel filter 36
Cleaning fuel lift pump 37
Checking the V-belt 38
Checking flexible engine mounts 39
Checking hose connections 39
Checking fastenings 39
Checking the raw water pump 40
Coolant replacement 42
Cleaning the heat exchanger 44
Checking engine rpm 47
6 Winter lay-up
Winter storage procedure 48
Recommissioning after winter
storage 51
7 Troubleshooting 54
8 Technical Data 60
9 Operating media
Lubrication Oil 63
Fuel 64
Coolant 65
10 Wiring Diagrams 66
11 Overall Dimensions 68
Contents

4
Dear customer,
Vetus diesel engines are designed both for pleasure and com-
mercial craft. Consequently, a wide range of variants are offered
to meet the requirements of specific cases.
Your engine is appropriately equipped for your vessel, which
means that not necessarily all components described in this
manual are mounted to your engine.
We have endeavoured to highlight any differences so that you
will able to locate the operating and maintenance instructions
relevant to your engine quickly and easily.
Please read this manual before starting your engine and always
observe the operating and maintenance instructions.
We are available to help with any additional inquiries.
Sincerely,
Vetus n.v.
Introduction

5
Safety measures
Introduction
All safety instructions in this manual are desig-
nated by the accompanying symbol. Please follow
them carefully.
Pass the safety instructions to other persons operating the
engine as well.
General regulations and laws for safety and accident prevention
must also be observed.
• Neverattempttotouchmovingpartswhentheengineisrun-
ning.
• Never touch hot parts of the engine, and keep flammable
materials well away from the engine.
• Alwaysstoptheenginebeforecheckingoradjustingcompo-
nents.
• Always stop the engine before checking or topping up the
coolant or oil.
•
Never
open cap on top of header tank when the engine is at
operating temperature.
• Alwayscarryoutmaintenancesafelybyonlyusingtoolswell
matched in size.

6
Engine data tag
The
vetus
engine serial number and per-
formance data are printed on the engine
data tag.
Model and engine serial number must be
given when ordering spare parts.
Engine data tag location
The
vetus
engine data tag is attached to
the valve cover.
Engine serial number
The
Mitsubishi
engine serial number is
stamped on the fuel injection pump.
Engine description General
VD01077 VD01048 VD01049

7
Cylinder numbering
Cylinders are numbered consecutively,
beginning at the front end.
Fuel pump seal
The manufacturer shall not be held liable
for damages resulting from adjustments
made to the fuel injection pump.
The maximum engine speed adjustment
screw has been sealed to prevent this.
Adjustments to the fuel pump
are to be carried out by author-
ized Vetus-Mitsubishi Service
specialists only.
General Engine description
VD00147 VD00145
Lead seal
Maximum
rpm adjust-
ment screw

8
1 Oil filler cap
2 Fuel pump air bleed nipple
3 Fuel supply pipe connection ø 8 mm
4 Fuel lift pump
5 Oil dipstick
6 Oil filter
7 Water separator/fuel filter drain plug
8 Water separator/Fuel filter
9 Gearbox filler cap
10 Gearbox oil dipstick
11 Electrical system connectoion box
12 Fuse
13 Fuel return pipe connection ø 8 mm
14 Water separator/fuel filter air bleed
nipple
15 Air inlet silencer
16 Manual operation of electric stop
17 Connection for throttle push-pull
cable
18 Cooling system air bleed nipple /
Connection for extra expansion
tank (Keel cooling model only)
19 Calorifier connection
20 Gearbox drain plug
21 Gearbox
Engine description Identification of engine parts
Service side
VD01050

9
22 Starter motor
23 Raw water inlet ø 20 mm
24 Raw water pump
25 V-belt
26 Alternator
27 Filler cap for cooling system
28 Expansion tank
29 Heat exchanger
30 Cooling system drain plug
31 Airvent connection
32 Exhaust injection bend ø 50 mm
33 Connection for gearbox push-pull
cable
Identification of engine parts
Starter side Engine description
VD01051

1 Tachometer/Operating hours counter
2 Voltmeter
3 Starter pre-heat switch/lock
4 Warning light high raw water temperature
5 Warning light low oil pressure
6 Warning light high coolant temperature
7 Warning light battery charging
8 Indicator light pre-heating
9 Warning light gearbox low oil pressure *
*) This is an option, not fitted as standard.
10
Basic panel (model 22)
Fly-bridge panel (excl. voltmeter, model 21)
Sailingboat panel (model 10)
Engine description Control panels
53
7
8
6
4
VD00575
53
78
6
49
1 2
VD00576

11
General guidelines for use
Implementing the following recommendations will result in longer
life and better performance and more economical operation of
your engine.
• Carryoutthemaintenancedescribedregularly, including the
‘Daily procedures before starting’.
• Useanti-freezeintheenginecoolantallyearlong,thishelps
prevent corrosion as well as protecting against frost damage.
For specifications see page 65.
• Neverruntheenginewithoutathermostat.
• Useagoodqualitylubricatingoil.Forspecificationsseepage
63.
• Useagoodquality diesel fuelthatisfreeofwaterandother
pollutants.
• Always stop the engine immediately if one of the warning
lamps for oil pressure, high coolant temperature, high raw
water temperature or battery charging lights up.
Use
General guidelines

Commissioning the engine
Before starting the engine for the first time,
the following procedures must be carried
out:
Filling with engine oil
As a rule engines are delivered empty of
oil.
Fill the engine with oil through the filler
neck on top of the valve cover, for quantity
and specification see page 63.
Check the oil level with the dipstick, see
page 23.
A second oil filling cap is located at the
front of the engine on starboard side.
First commissioning
Use
12
Engine Oil
5 litres (1 UKgal) 15W40
API: CD, CE or CF4
ACEA: A3/B3, A3/B4
For example:
- Vetus Marine Diesel Engine Oil
15W-40
- Shell Nautilus Premium Inboard Oil
15W-40
OIL
VD01052
OIL
VD01053

13
Filling gearbox with oil
Fill the gearbox with oil.
Check the oil level with the dipstick, see
page 32.
Technodrive:
type TMC40 : 0.20 litres Engine oil
SAE 20/30
type TMC40 M/P : 0.20 litres, ATF*)
(0.35 UK pt, 0.4 US pt)
type TMC60 : 0,80 liter, Engine oil
SAE 20/30
type TMC60 E/P : 0,80 liter, ATF*)
(1.4 UK pt, 1.7 US pt)
type TM345 A / H: 1.6 litres, Engine oil
SAE 20W40-CD
(2.8 UK pt, 3.4 US pt)
*) ATF: Automatic Transmission Fluid type
A, Suffix A.
ZF Hurth:
type ZF10M : 0.35 litres ATF*)
(0.6 UK pt, 0.74 US pt)
type ZF12 : 1.1 litres ATF*)
(1.9 UK pt, 2.3 US pt)
type ZF15MA : 0.56 litres ATF*)
(1 UK pt, 1.2 US pt)
type ZF15V : 1.0 litres ATF*)
(1.8 UK pt, 2.1 US pt)
*) ATF: Automatic Transmission Fluid type
A, Suffix A.
First commissioning Use
OIL OIL
VD01034 17 27
VD01054
Vetus engines are normally equipped
with Technodrive or ZF-Hurth gear-
boxes.
In case your engine is equipped with
another brand of gearbox follow the
instructions given in the supplied own-
ers manual.

14
Filling the cooling system
Remove the cap of the filler neck on the
top of the heat exchanger housing.
Remove the bolt from the upper side of the
thermostat cover, so that air can escape
from the cooling system.
Fill the cooling system.
Use a mixture of 40% antifreeze (ethylene-
glycol based) and 60% tap water or use a
special coolant.
For specifications see page 65.
The level of the coolant must be approx.
1 cm (3/8”) below the lower edge of the
filler neck.
Bleeding will take place automatically dur-
ing filling!
Replace the filler cap.
After the engine has run for the first time
and has reached operating temperature
and has cooled down again to ambient
temperature, check the coolant level in the
heat exchanger housing.
If necessary, add coolant.
Use First commissioning
Water heater
If a water heater is connected to the
engine and this heater is positioned
above the upper side of the engine
then bleeding of the heater will not
take place automatically! Fill the heater
separately to bleed the cooling system
completely.
Never fill the cooling system
with sea water or brackish
water.
VD01056VD01055 VD00144
Coolant
quantity :
6.5 litres (1.4 UKgal)
13
(3/8”)

15
Fuel
Ensure that the fuel tank is filled with diesel
fuel.
Use only clean, water-free, commercial
approved diesel fuel.
For fuel grade see page 64.
Bleed the fuel system, see page 26.
Other preparations
• Checkbatteryandcableconnections.
• Starttheengine,seepage16,andletit
run for about 10 minutes without load.
Check the engine and all connections
(fuel, cooling water and exhaust) for
leaks.
Running-in
In order to ensure a long life for your
engine, please observe the following for
the first 50 operating hours:
• Allow the engine to reach operating
temperature before applying a load.
• Avoidfastacceleration.
• Do not allow the engine to run faster
than 3/4 of maximum RPM.
First commissioning
Running-in
Use
FUEL
VD00002
Never fill the fuel tank while
the engine is running. Do not
spill fuel. Prevent unneces-
sary pollution.

16
After repair work:
Check that all guards have been replaced
and that all tools have been removed from
the engine.
When starting with pre-heating, do not use
any other substance (e.g. injection with
‘Easy Start’). Doing so could result in an
accident.
Preparation starting
Before starting the engine, always check
that the control lever(s) is (are) in the neu-
tral position.
Never start the engine with
the fuel injection pump
removed.
Disconnect battery.
Set the control lever to ‘half throttle’ with-
out engaging the gearbox.
Use Starting
Before starting,
alWays
check the follow-
ing points:
• Engineoillevel.
• Coolantlevel.
• Seacockopen.
• Mainswitch‘
oN
’.
• Gearboxin‘
Neutral
’ position.
neutral
gearbox
forward half throttle,
gearbox not engaged
gearbox
reverse
reverse
throttle
forward
throttle
VD00111 VD00112

17
Turn the start key on the instrument panel
clock-wise; the warning lights for oil pres-
sure and alternator will now light up and
the alarm buzzer will sound.
Pre-heating
Turn the key further clockwise to the ‘ ’
position; only the pre-heating indica-
tor light will be lit now.
Hold the key in this position for about 6
seconds.
Pre-heating time
The ideal pre-heating time depends on
ambient temperature; the lower the ambi-
ent temperature, the longer the pre-heat-
ing time required. See table.
WarNiNg
To prevent the glow plugs from
burning out, never exceed the
stated maximum pre-heating
time.
Starting Use
Ambient
Pre-heating time
Temperature
Above + 5°C (41°F) about 6 seconds
+5°C to -5°C about 12 seconds
(+41°F to +23°F)
Below -5°C (23°F) about 18 seconds
Maximum
1 minute
pre-heating time
VD00107 VD00108

18
WarNiNg
Never turn the key to the ‘
start
’ posi-
tion while the engine is running.
Doing so will damage the starter
motor.
Starting
Now turn the key further to the ‘
start
’
position.
Release the key as soon as the engine
fires (the key will return to the ‘
oN
’ posi-
tion) and throttle back.
Leave the key in this position while the
engine is running.
Check that the indicator lights for oil pres-
sure and alternator are off. Cooling water
should now flow out of the exhaust; if this
is not the case, stop the engine immedi-
ately. Before submitting the engine to full
load it should be brought up to operating
temperature as quickly as possible by
running at 3/4 of maximum revs.
Never
turn the main switch off while the engine
is running.
The instrument panel is provided with the
following instruments (Depending of the
type of panel, see page 10).
Use Starting
WarNiNg
Release the key if the engine does
not fire within 10 seconds. Wait until
the starter motor has stopped running
completely before turning the key to
the ‘
start
’ position again. Never allow
the starter motor to run for more than
30 seconds consecutively.
VD00109
VD00110