YASKAWA Z1000 CIMR-ZU*A Series User manual

DOCUMENT NO. SIEPYAICOM25 Rev: A0
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Type: SI-EP3
Applicable Products : Z1B1-
YASKAWA Z1000 Bypass Option
PROFINET
Technical Manual
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Copyright © 2016 YASKAWA AMERICA, INC. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or
omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contents
1 PREFACE AND SAFETY.........................................................................................4
2 PRODUCT OVERVIEW............................................................................................7
3 RECEIVING..............................................................................................................9
4 OPTION COMPONENTS........................................................................................10
5 INSTALLATION PROCEDURE..............................................................................11
6 RELATED BYPASS PARAMETERS.....................................................................21
7 COMMON TASKS..................................................................................................23
8 PROFINET MESSAGING.......................................................................................25
9 COMMUNICATION.................................................................................................29
10 WEB INTERFACE..................................................................................................43
11 TROUBLESHOOTING............................................................................................50
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 3

1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
uApplicable Documentation
The following manuals are available for the SI-EP3 option:
Yaskawa Z1000 Bypass SI-EP3 PROFINET Option Technical Manual (This manual)
The Technical Manual contains information required to install the option and set up related bypass parameters.
Z1000 Bypass Technical Manual (SIEPYAIZ1B01)
This manual provides detailed information on parameter settings and bypass functions. Use this manual to expand
bypass functionality and to take advantage of higher performance features. This manual is available for download
on our documentation website, yaskawa.com.
uTerms
Note: Indicates supplemental information that is not related to safety messages.
Bypass: Yaskawa Z1000 Bypass Unit
Drive: Yaskawa 1000-Series AC Drive
Option: Yaskawa 1000-Series SI-EP3 PROFINET Option
uRegistered Trademarks
• PROFINET is a trademark of PROFIBUS and PROFINET International (PI).
• All trademarks are the property of their respective owners.
uSupplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. The option must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in
serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
1 Preface and Safety
4YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual

WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
nGeneral Safety
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to
which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice
to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal
capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC
bus voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label once all
indicators are OFF, and then measure the DC bus voltage level to confirm it has reached a safe level.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
1 Preface and Safety
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 5

NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
1 Preface and Safety
6YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual

2 Product Overview
uAbout this Product
This option provides a communications connection between the bypass and a PROFINET network. The option connects the
bypass to a PROFINET network and facilitates the exchange of data.
This manual explains the handling, installation and specifications of this product.
PROFINET is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, bypass
units, and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network.
PROFINET is a simple, networking solution that reduces the cost and time to wire and install factory automation devices,
while providing interchangeability of like components from multiple vendors.
By installing the option to a bypass, it is possible to do the following from a PROFINET master device:
• Operate the bypass
• Operate the drive
• Monitor bypass status
• Monitor drive status
• Change bypass parameter settings
uApplicable Models
The option can be used with the bypass models in Table 1.
Table 1 Applicable Models
Drive Series Bypass Model Z1B1 Software Version <1>
Z1000 D002 to D273 VST800298 and later
B001 to B304
<1> See “PRG” on the drive nameplate for the software version number.
2 Product Overview
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 7

uBypass Nameplate
The nameplate is located on the inside right wall of the Z1000 bypass enclosure.
A
A.C. INPUT
A.C. OUTPUT
Designator Rating
Serial No.:4W11X2888880001
Model No. :Z1B1D002PM
Type: Z1000 BYPASS
W.D.: DS.Z1B1.01
Inst. Manual:SIEPYAIZ1B01,
FGECC71061647A
F1,F2 FNQ-R1.5A,600V
Type
Volts: 208
Volts: 0-208
Hz: 50/60
Hz: 0-60
Phase: 3
Phase: 3
SCCR: 100kA rms sym.,208V max.
Amps: 2.9
Amps: 2.4 B
F
C
D
E
A – Input specifications
B – Output specifications
C – Replacement fuse specifications
D – Serial number
E – Bypass model number
F – Schematic document number
Figure 1 Bypass Nameplate Information Example
uBypass Software Version Number
The software version label for the bypass is located on the bypass PCB. The bypass PCB is located on the inside left wall of
the Z1000 Bypass enclosure.
VST99999
A
B
A – Bypass PCB B – Bypass Software Version Label
Figure 2 Bypass Software Version Label
2 Product Overview
8YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual

3 Receiving
Perform the following tasks upon receipt of the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the name plate of the option package.
• Contact your supplier if you have received the wrong model or the option does not function properly. Refer to PROFINET
Option Components on page 10.
uOption Package Contents
Description Option Ground Wire Screws (M3) LED Label Installation Manual
–
<1>
<1>
NS MS
<1>
MANUAL
Quantity 1 1 3 1 1
<1> The ground wire, ground wire screw (1) and LED labels are not required for option card installation to bypass units.
uTools Required for Installation
A Phillips screwdriver (M3 metric or #1, #2 U.S. standard) is required to install the option and remove bypass front covers.
Screw sizes vary by drive capacity. Select a screwdriver appropriate for the bypass capacity.
Use a short-shaft, magnetic screwdriver when installing the option card into the narrow enclosure models Z1B1D002 to
Z1B1D074 and Z1B1B001 to Z1B1B077.
Note: Tools required to prepare the option cables for wiring are not listed in this manual.
3 Receiving
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 9

4 Option Components
uSI-EP3 Option
E
G
A
N
MK HJ
LI
B
CD
F
Underside
O
A – Option Connector (CN5)
B – Installation hole
C–LED (NS) <2>
D–LED (MS) <2>
E – PROFINET PCB
F – Software number label
G–Grounded installation hole <1>
H–Port 1 LED (10/100) <2>
I – Port 1
J–Port 1 LED (LINK/ACT) <2>
K–Port 2 LED (10/100) <2>
L – Port 2
M – Port 2 LED (LINK/ACT) <2>
N – Communication connector CN1
(RJ45)
O – Option Nameplate
Figure 3 PROFINET Option Components
<1> The ground wire packaged loose in the option shipping package is not required for installation to Z1000 bypass units.
<2> The LEDs are not visible when used in a bypass configuration. Use parameters U6-80 through U6-99 to monitor operation
status. Refer to Option Monitors on page 22.
4 Option Components
10 YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual

5 Installation Procedure
This section explains how to properly mount and install the communication option card to the Z1000 Bypass.
uSection Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the bypass and wait at least the amount of time specified on the bypass front cover safety label. After
all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The
internal capacitor remains charged after the power supply is turned off.
WARNING
Electrical Shock Hazard
Do not remove the front covers of the bypass while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and bypass units without covers or safety shields to show details. Be sure
to reinstall covers or shields before operating any devices. The option should be used according to the instructions described
in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment, and maintenance of this product.
Do not touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the bypass and circuit boards.
Failure to comply may result in ESD damage to the bypass circuitry.
Never shut the power off while the bypass is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the bypass.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
5 Installation Procedure
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 11

NOTICE
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the bypass.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.
Failure to comply could result in damage to the option.
uPrior to Installing the Option
NOTICE: Install communications options on the bypass control PCB. Do not install communications options on the Z1000 drive PCB.
Improperly connected communications options will cause erroneous operation.
nVerify Bypass Operation
Verify that the bypass functions normally without the option installed. Refer to the Z1000 Bypass Technical Manual
(SIEPYAIZ1B01) for information on wiring and connecting the bypass unit.
nPrepare Network Cables
Determine the length of cable required to connect from the option to a network device and attach all connectors to network
cables before installing the option. Refer to Table 3 Communication Cable Specifications for details.
The communication connection point on the option is designated CN1. CN1 may have 2 ports depending on the option type.
CN1 is the connection point for a customer-supplied network communication cable with a modular RJ45 connector.
Table 2 8-Way Modular Connector (Customer-Supplied)
Male 8-Way Modular Connector Pin Description
Latch release
1 2 3 4 5 6 7 8
1 (Pair 2) Transmit data (TXD) +
2 (Pair 2) Transmit data (TXD) -
3 (Pair 3) Receive data (RXD) +
4 (Pair 1) Not used <1>
5 (Pair 1) Not used <1>
6 (Pair 3) Receive data (RXD) -
7 (Pair 4) Not used <1>
8 (Pair 4) Not used <1>
<1> Not used for 10 Mbps and 100 Mbps networks.
Table 3 Communication Cable Specifications
Communication Protocol Description
PROFINET
Only use cable recommended for PROFINET. Using a cable not specifically recommended may cause
the option or bypass to malfunction. Refer to the PROFIBUS and PROFINET International (PI) website
for more information (profibus.com).
5 Installation Procedure
12 YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual

nBypass Unit Components
Figure 4 shows a front view of the bypass control board with the option connection terminals and related components for
reference.
Note: Bypass PCB location varies by model.
B
D
A
C
VST99999
A – Bypass PCB
B – Option card connector (CN5)
C – Bypass software version number
D – Communications port CN2
Figure 4 Front View of Bypass PCB
5 Installation Procedure
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 13

uRemove the Bypass Front Cover
WARNING! Electrical Shock Hazard. Do not open the front cover of the bypass while the power is on. Failure to comply may result in death
or serious injury. Make sure that the disconnect handle is in the “OFF” position before attempting to open the front cover.
nModels Z1B1D002 to D074 and Z1B1B001 to B077
1. Turn the disconnect handle to the “OFF” position and wait the appropriate amount of time for voltage to dissipate.
Verify using a multimeter and follow all appropriate lockout/tagout procedures.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, bypass, and
circuit boards. Failure to comply may result in ESD damage to circuitry.
Figure 5 Disconnect Power
5 Installation Procedure
14 YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual

2. Remove the two front cover screws using a #2 Phillips screwdriver.
Figure 6 Remove Front Cover Screws
3. Lift the cover up and gently pull forward to remove the front cover.
NOTICE: Do not damage the Cat5e cable that connects the keypad to the bypass control PCB when removing the front cover.
Failure to comply may cause erroneous operation.
Figure 7 Lift and Remove Front Cover
5 Installation Procedure
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 15

nModels Z1B1D088 to D273 and Z1B1B096 to B302
1. Turn the disconnect handle to the “OFF” position and wait the appropriate amount of time for voltage to dissipate.
Verify using a multimeter and follow all appropriate lockout/tagout procedures.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, bypass, and
circuit boards. Failure to comply may result in ESD damage to circuitry.
Figure 8 Disconnect Power
2. Turn the flat head screw fasteners on the front cover 1/2 turn counter-clockwise.
Figure 9 Turn Front Cover Fasteners
5 Installation Procedure
16 YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual

3. Carefully swing open the bypass front cover door.
NOTICE: Do not damage the Cat5e cable that connects the keypad to the bypass control PCB when removing the front cover.
Failure to comply may cause erroneous operation.
Figure 10 Swing Open Door
5 Installation Procedure
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 17

uInstall the Option
DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply could result in death or
serious injury. Before installing the option, disconnect all power to the bypass and wait at least the amount of time specified on the bypass
front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before
servicing. The internal capacitor remains charged after the power supply is turned off.
1. Fasten the option card to the metal standoffs on the bypass PCB using two screws included in the option kit. Use a
short-shaft, magnetic screwdriver for narrow enclosure models Z1B1D002 to Z1B1D074 and Z1B1B001 to Z1B1B077.
Tighten each screw to 0.5 to 0.6 N•m (4.4 to 5.3 in lbs).
CN5
Figure 11 Insert Option into Bypass PCB CN5 Connector Port - Model Z1B1D002
5 Installation Procedure
18 YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual

2. Connect the customer-supplied Cat5e network cables to the option by firmly inserting the RJ45 8-pin connectors into
the CN1 modular connector ports on the option board.
CN1
RJ45
Cat5e
Figure 12 Connect Network Cables to Option
NOTICE: Separate control circuit wiring from main circuit wiring and other high-power lines. Improper wiring practices could result
in bypass malfunction due to electrical interference.
IGMP Snooping
Switches implementing IGMP Snooping are strongly recommended to limit devices to only receive the multicast
packets in which they are interested.
5 Installation Procedure
YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual 19

Option Connection Diagram
Power Motor
M
CN1
Network Cable
Network Cable
Bypass Control
Circuit Board
Bypass Enclosure
+
+
C
N
5
Communication
Option
Figure 13 Option Connection Diagram (Dual Port CN1 Connection)
Dual-Port CN1 Connection
The dual CN1 network ports on the option board act as a switch to allow for flexibility in cabling topology. For example,
a traditional star network topology may be employed by using a single port on the option board. Alternatively, a daisy-
chained approach may be employed by using both CN1 ports. The daisy-chained approach reduces the requirements
of central switch ports. A ring topology is also possible.
Yaskawa
Bypass
Star Topology Daisy-Chained Topology Ring Topology
Yaskawa
Bypass
Yaskawa
Bypass
Yaskawa
Bypass
Yaskawa
Bypass
Yaskawa
Bypass
Yaskawa
Bypass
Yaskawa
Bypass
Yaskawa
Bypass
PLC PLC PLC
Switch
Switch
Figure 14 Topology Options
3. Replace and secure the bypass front cover.
4. Make sure no cables are pinched between the front covers and the bypass when replacing the covers.
5. Set bypass parameters according to Section 6 Related Bypass Parameters on page 21.
uOption LED Display
The LEDs are not visible when used in a bypass configuration. Use parameters U6-80 through U6-99 to monitor operation
status. Refer to Option Monitors on page 22 for details.
5 Installation Procedure
20 YASKAWA SIEPYAICOM25 Rev: A0 Z1000 Bypass Option PROFINET SI-EP3 Technical Manual