Yerf-Dog 3205 User manual

MODEL: 3205
OWNERS MANUAL
WARNING:
Read Tecumseh Engine Owners Manual and Important
Rules for Safe Operation before Operating Vehicle
WARNING:
YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!!
20 oz. or 1 ¼ Pints (.6 Liters) OF SAE 30 MOTOR OIL
This vehicle is sold for off-road use only. Before operating
this vehicle, read all the instructions for safe assembly and
operation as well as the instructions governing the engine
and other portions of the vehicle. Pay close attention to all
caution and warning labels on the Fun-Kart.
For Replacements Parts Call:
1-888-389-5522 (U.S.) 1-888-707-1880 (Cana a)
9/11/02
04308
Rev. A

2
NOTE: All the items (1-33) below should be read and understood by
the Operator and Parent. Failure to follow these instructions
could endanger personal safety of the operator and any
passenger.
1. This vehicle is not licensable. IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD, STREET,
SIDEWALK o ALLEY. To do so would be a violation of local law. This vehicle may be operated only
on private property and upon areas approved by local law.
2. This vehicle should NEVER be operated indoors. The exhaust from the engine contains carbon
monoxide, which is tasteless, odorless, and poisonous gas.
3. This Fun- art is not intended nor designed for racing.
4. The ope ato of this vehicle should always wea a D.O.T app oved helmet and othe
p otective equipment as ecommended by state and local laws. The ope ato should also
wea face shields o goggles, boots, gloves, and othe app op iate p otective clothing.
5. Unless otherwise specified in this manual, all screws, nuts, and bolts must be kept tight to ensure
that the vehicle is in safe operating condition. The engine must be kept free of all dirt and other
accumulations, paying particular attention to throttle linkage area.
6. Prevailing Torque type locknuts lose their locking capability with repeated use and require
replacement. Ensure locknuts are functioning properly.
Rea These Important Rules For Safe Operation

3
7. The tire pressure should be checked prior to each use. The recommended inflation pressure is the
maximum tire pressure which is printed on the tires sidewall. Imp ope ti e p essu e may cause
instability and may p event p ope b aking o stee ing.
8. Modification of this vehicle or removal of any original equipment or safety decals may render the
vehicle unsafe or illegal. Neve emove any chained gua d, o belt clutch gua d. These covers
are for the riders protection.
9. The vehicle should never be started without first checking to see that the throttle is in idle position. Do
not start engine without verifying proper function of the throttle.
10. Neve attempt to sta t this vehicle without having the ope ato sitting in the p ope position
to ensu e cont ol of the ka t.
11. The operators ability to operate this off-road vehicle safely is largely dependent upon the operators
ability to exercise proper judgement. An operator also must not be too small or too large for controlled
operation. The operator must be at least 16 years of age and have understanding, mental capacity and
physical capability to safely operate this vehicle. This vehicle should only be operated after mature,
supervised instruction and sufficient practice in non-congested areas.
12. This vehicle is designed fo one ope ato and one passenge . A passenger on any vehicle must
be sufficient age, understanding, mental capacity, and physical capability to act to protect himself/
herself, and wear a D.O.T approved helmet at all times. This ka t is not ecommended fo
cumulative weights exceeding 250 pounds.
13. The engine should be stopped when the vehicle is not in use.
14. Loose clothing, long hai , o a ticles wo n by any ide s must be fully contained, o
cove ed to p event them f om possibly being caught in otating pa ts of the vehicle o the
su ounding envi onment while iding. Failu e to obey could endange the pe sonal safety
of the Ride s.
15. Do not place hands, feet, o any othe pa t of the body o any clothing nea the engine,
muffle , wheels, chain, and othe otating pa ts of the vehicle while iding o unning the
engine. Caution must be used in performing required maintenance on or near an operating engine.
Special caution should be taken after the engine has been running, since the engine and other drive
components may be extremely hot.
16. Wet, slippery, rough, or steep terrain is potentially dangerous and may result in injury if proper caution
is not observed. Slow speeds are required to safely operate this vehicle under those conditions. The
Operator must use mature judgement, skill, and experience to choose a speed suitable for the terrain
and riding conditions.
17. The Gove no settings fo this vehicles engine must not be tampe ed with, alte ed o
changed. The governor is set by the engine manufacturer and limits the maximum speed of the
engine (and vehicle) and protects the engine from damage. Excessive speeds are potentially
dangerous to the rider and the engine.

4
18. Each time before using this vehicle, the fuel supply should be checked. The fuel tank should never
be filled while the engine is running or while the engine is hot. Do not fill tank in closed area such as a
garage, while smoking, or in the vicinity of an open flame. Do not overfill the tank. Always allow at
least ¼ inch of space at the top of the tank for expansion. Never top off tank. Replace cap tightly to
prevent spillage of fuel and potential fire hazard. After filling tank, move the vehicle at least 15 feet
away from spot of filling before starting.
19. If the vehicle should start making unusual noise or vibrating abnormally, the engine should be stopped
and the spark plug wire disconnected. The vehicle should then be checked for damage. Excessive
noise or vibration is generally a warning of loose or worn parts.
20. When making repairs or adjustments to the vehicle which do not involve adjustments to the engine,
the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental
starting. When working on or around or when restarting engine, use extreme cautionto avoid
contact with the muffler, cylinder head, or any other potentially hot area on or around the engine.
21. Always perform a Pre-Ride Inspection before starting the engine. See Pre-Ride Inspection in the
manual.
22. The custom brush guard assembled on this vehicle is for deflecting loose vegetation and must not be
removed.
23. When storing the vehicle, it must be kept in a place where gasoline fumes will not reach an open flame
or spark. For long periods of storage, such as for winter, the fuel tank should be drained in the open,
cool area. The engine must be allowed to cool before storage in any enclosure. Read and keep all
printed material supplied with this vehicle. Timely and specific instructions and an Operators Manual
revisions are included in supplements. If any printed material included is unclear, please call
1-888-389-5522 for assistance.
24. Neve ope ate this vehicle while unde the influence of alcohol, d ugs, o medication of any
kind. Such ope ation could be dange ous to you and/o othe s.
25. Always slow down while turning. High speed turning may cause loss of control, possible injury to the
Operator.
26. Do not race, jump, and perform stunt riding or spinouts when operating the Fun-Kart.
The Fun-Kart is not designed or intended for such operation.
27. This manual provides guidelines for the assembly, maintenance, and operation of this Fun- art and is
not intended as a service manual.
28. Assembly, maintenance, and/or repair of this Fun- art should only be performed by persons of
sufficient mechanical skill, experience, and judgment (such as outdoor equipment dealers,
motorcycle dealer/shops, or small engine dealers) so that no unsafe condition or modification is made.
29. Always use extreme caution when starting the engine. Avoid touching the engine, muffler, or drive
components. These areas could cause burns on contact.
30. Ope ato must always be app op iately supe vised at all times while ope ating this vehicle.

5
31. Riding your Fun- art requires skill acquired through practice over a period of time. Take the time to
learn the basic techniques before attempting to ride the vehicle.
32. Ride only on safe and familiar terrain. Avoid loose gravel and rocks. Be careful on wet surfaces and
allow for extra braking distance.
33. ALWAYS mount the caution flag provided on the Fun- art for safety purposes. This flag could help
prevent dangerous situations.
Pay close attention to all Caution and Warning
labels on the Fun-Kart.
ASSUMP IONS OF RISK
The Owner Or Operator Assumes All The Risks
Incident To Or Arising Out Of The Operation Of This
Vehicle.
Failure To Follow And Comply With All Warnings ay
Cause Serious Injury Or Death

6
YERF-DOG Fun-Karts by Flexible Flyer
LIMITED WARRANTY
The Li ited Warranty on this vehicle is in two (2 parts:
We offer the original purchaser of this product the following warranty:
PART 1
ENGINE
Tecumseh warrants the engine for (2) years, not Flexible Flyer. See Tecumseh Engine Owners
Manual. Engine repair, replacement parts, and warranty claims must be handled through an
authorized dealer in your locality. Tecumseh has an extensive authorized sales and service dealer
network. (See yellow pages of phone directory under Engine-Gas).
PART 2
FRAME
The frame and related components are warranted by Flexible Flyer and are applied to any part found to
be defective due to material and/or workmanship when inspected at the Flexible Flyer factory.
Flexible Flyer will at its option, repair or replace the defective parts to the original purchaser at no
charge.
The warranty periods are as follows from the date of purchase:
A. Frame for 90 days, Void if:
1. Frame is broken or bent due to abuse (underside scraped abusively).
2. Wheels are bent or broken due to impact.
3. Spindles are bent due to impact.
4. Paint is worn off of rear bumper indicating an extra rider.
5. Axels are bent out of ordinary position either horizontally or vertically.
6. Non-Factory altering of engine or its components.
B. Bearings and sprocket for 30 days
C. Clutch for 30 days against breakage of its parts. No warranty is applied for wear of clutch shoes or
clutch bearings due to service.
D. Throttle cable, brake cable, brake band, chain, tires, seat, shocks, fasteners and other
components are not warranted because due to normal service they are subject to excessive wear
and abuse.
All Warranties are voided if the vehicle has been altered in any way or is used in racing or competition,
rented, used under abnormal conditions, or subject to abuse, misuse, neglect, or improper
maintenance.
Flexible Flye is not liable fo any damage claim o liability claim, pe sonal o othe wise
esulting f om the ope ation of this vehicle in any way.

7
FLEXIBLE FLYER
100 Tubb Avenue
West Point, MS 39773
FOR REPLA EMENT PARTS PLEASE ALL:
1-888-389-5522 (U.S.) 1-888-707-1880 ( anada)
ASSEMBLY
1. Complete the Fun- art registration and warranty confirmation on the back of this owners manual
and mail in within 10 days of purchase. The information is required when ordering parts.
2. Steering Wheel - Bolt the steering wheel to the anchor plate with fasteners provided in the parts
bag included with the Fun- art. See Steering Wheel Assembly Instructions page 12.
3. Seat - Install the seat frame to chassis frame with fasteners provided in the parts bag. See Seat
Assembly Instructions page 13.
4. Brush Guard - Bolt the brush guard to chassis frame with fasteners provided in the parts bag. See
Brush Guard Instructions page 14.
5. Foam - Attach Foam to Brush Guard. See Foam Attachment Diagram page 15.
6. Bolts - Check the screws, nuts and bolts on your vehicle to see that all are tightened securely. For
safe operating conditions, do periodic checks and tighten securely.
7. Engine - Fill the c ankcase with oil until it eaches the FULL ma k on the dip stick. DO NOT
fill above the FULL ma k. Approximately 20 oz. or 1¼ pints (.6 Liters) of SAE 30 weight oil.
For additional information refer to Tecumseh engine manual for servicing the engine.
8. Fill fuel tank with regular gasoline, leaded or unleaded. Do not use premium gasoline. Do not
overfill (No fuel in filler neck).
9. Tire Pressure
HE K AIR PRESSURE IN TIRES!!
It is common industry practice to overinflate the tires. This is done to guarantee an airtight seal. Prior
to riding the Fun- art for the first time, you may need to reduce the air pressure in the tires to the
specifications stated below:
Rear Tires 10 PSI
Front Tires 12 PSI
Proper tire pressures will increase the life of the tire and enhance the performance of the Fun- art.
D iving on asphalt o conc ete will significantly educe the life of the ti e!!

8
PRE-RIDE INSPECTION
WARNING - Perform this pre-ride inspection e eryday before riding
the ehicle. If not performed, serious damage to the
ehicle and personal injury may result.
1. Engine Oil Level  Add oil if required. Check for leaks. Tighten filler cap securely.
2. Fuel Level  Add fuel if necessary. Do not overfill (no fuel in filler neck). Replace cap tightly. Check
for leaks. Do not mix oil with gas. Only refuel when engine is off and cool.
3. Brakes  Perform a Brake Test: Sit in the vehicle with the brake actuated by pressing on the brake
pedal. Start the engine with the ignition switch on. Increase the engine RPM gradually to ensure the
brake is effective. Do not operate this Fun- art unless the brake is working properly.
. Tires  Check conditions and pressure.
5. Drive Chain  Check condition, tension, lubricate as necessary.
6. Throttle  Check for smooth operation. Assure throttle snaps back to idle. Also, check for frayed
cable or damaged cable conduit. If either condition exists replace the cable assembly before riding.
7. Stop Switch  Perform this stop switch test. While the engine is running, move the steering column
remote stop switch to the OFF position. If this does not stop the engine, move the engine remote
switch to the OFF position. If the engine is not equipped with an engine remote switch, pull the spark
plug wire. Check to insure that the stop switch wire is attached to the terminal on the engine. Do not
ope ate this vehicle with a stop switch that is not functioning p ope ly.
8. All Nuts, Bolts and Fasteners  Check wheels to assure that all axle nuts and lug nuts are tightened
properly. Check and tighten all other fasteners as necessary. Regularly check set screws on
sprockets and drum.
9. Guards  Ensure all protective guards are in place. Neve emove any chain gua d, o clutch
gua d. Each of these covers have a protective purpose, if removed it could endanger the personal
safety of the operator or passenger.
10. Steering System  Ensure that it turns freely.
STARTING INSTRUCTIONS
NOTE: Do not attempt to start or operate this machine without being
completely familiar with all controls necessary to operate this
ehicle safely. Do not start the engine before reading and under
standing all the rules, warnings, and instructions in this manual.

9
1. Before starting the engine, the operator should be seated in the Fun- art. If the rider is not seated in
the vehicle, it should be placed against a stationary object and started.
2. Do not start the engine before checking to make sure the throttle assembly is in the idle position.
Warning  Each time prior to starting the engine, check throttle assembly to ensure that when the
throttle pedal (right side) is pushed all the way forward the assembly is working smoothly and returns
to idle when released. Do not operate if pedal and engine throttle linkage fail to return to idle.
3. To start a cold engine, pump the engine primer 3 times. If the engine is hot, priming may not be
necessary to restart the engine.
4. Pull recoil starter rope sharply. See Tecumseh engine owners manual. Do not flood the engine by
continuously pulling the starter rope. If engine does not start after two or three pulls of the starter
rope, wait a few minutes then repeat the above procedures.
OPERATIONAL SAFETY TIPS
TU NING MANUEVE S
The new rider must learn to shift his weight and control the throttle to allow the rear tires to negotiate the
turn. This is the primary technique to be mastered in riding this vehicle. Practice turning at slow constant
speeds. Defer increased speeds until you are confident of your proficiency and are intimately familiar with
the terrain.
Steer in the direction of the turn, and lean your body to the inside of the turn in order to maximize front tire
traction. Use the throttle to maintain posture throughout the turn.
Incorrect turning techniques may cause the front tires to slide straight ahead without affecting the vehicles
direction of travel. If this should occur, come to a stop, then resume the technique outlined above.
If the front wheels tend to skid in mud, sand, or snow, you may be able to improve control by releasing the
throttle and allowing the vehicle to coast through the turn.
If rear wheel inadvertently skid sideways, correct your slide by steering in the direction of the skid, if you
have room to perform this maneuver safely. Avoid braking or accelerating until you have control.
To avoid skids while traveling on slippery terrain, the rider must exercise a high degree of caution. Turning
maneuvers on slippery terrain are more hazardous than those performed under full traction and must be
done slowly.
PREVENTIVE MAINTENANCE
STO AGE
In the event your vehicle is not to be operated for a period in excess of 30 days and at the end of riding
season prepare for storage as follows:
WARNING - Do not drain fuel while engine is hot. Be sure to ove
vehicle outside before draining fuel.

10
1. Drain fuel tank and remove all fuel remaining in the tank by using a suction device or by soaking up the
fuel with a clean rag or towel. Remove all fuel remaining in the carburetor by allowing engine to run
out of fuel. Do not perform any fuel removal procedure while smoking or near an open flame. Dispose
of any rags or towels properly.
2. Lubricate engine cylinder by removing the spark plug and pouring an ounce of lean lubricating oil
through the spark plug hole into the cylinder. Crank the engine slowly to spread oil and replace spark
plug.
3. Do not save or store gasoline over winter. Using old gasoline that has deteriorated from storage will
cause hard starting and affect engine performance.
4. When the vehicle is removed from storage re-read the owners manual, perform any assembly
required, and perform a pre-ride inspection. See Pre-Ride Inspection section of this manual.
GENERAL
Just as your automobile needs professional, mechanical maintenance from time to time, so does this
vehicle. Replacement of the spark plug and ignition points is made necessary by normal use.
Professional air-cooled engine service is easily obtained. Check your phone book yellow pages under
Engine Gasoline.
SERVICE INSTRUCTIONS
Engine Lubrication  You must change the oil in the crankcase after the first two hours of operating your
new engine and after each 25 hours of use thereafter. That will insure proper lubrication in internal parts
and prevent costly repairs due to excessive wear. Refer to Engine Maintenance Instructions.
Kart Lubrication  Every two or three hours of use lubricate the following items with several drops of oil;
steering bearing points, brake rod pivot points, pedal pivot points, steering spindles, and steering rod ends.
Use the same grade of lubricating oil that is used in the engine crankcase.
Chain Lubrication  Fo the best chain life, it should be lub icated with a graphite type of lub icant
such s the sp ay-on type which evapo ates leaving the g aphite on the chain. Using oil or grease
on the chain in dusty or sandy riding conditions may cause dirt particles to stick to the chain resulting in
rapid wear from abrasion.
Front Wheel Replacement  Care must be used when replacing wheels. Do not ove tighten nuts. It is
only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay. If the
wheel does not turn freely the nut is too tight.
Rear Wheel Replacement  Loosen the large locknut in the center of the wheel to remove the rear wheel.
Chain Adjustment  After the first two hours of operation, check the chain adjustment and readjust it if it
has more than 1/2 flex. Loosen the engine clamp nuts and slide the engine forward to tighten chain.
For Replacement Parts Please all:
1-888-389-5522 (U.S.) 1-888-707-1880 ( anada)

11
SUSPENSION MAINTENANCE
A. EXTREME OUTWARD CAMBER
(NEW SHOCKS, NOT BROKEN IN)
B. SLIGHT OUTWARD CAMBER
(SHOCKS BROKEN IN)
C. INWARD CAMBER
(SHOCKS NEED TO BE
ADJUSTED OR REPLACED)
D. THREE QUICK CAMBER ADJUSTMENTS
NOTE: Outside holes can be
used for new kart display
purposes with new shocks.
(Setting at NO CAMBER)
POSITION 2
(MIDDLE
HOLE)
POSITION 3
(INSIDE
HOLE)
POSITION 1
(OUTSIDE
HOLE)
To adjust: Remove 3/8 x 1-3/4
Bolts and 3/8 Nylock Nuts attach-
ing the bottom of the Shocks to the
Three Hole Brackets and move to
desired hole then reattach Shocks.
Tighten Bolts.
Your Fun art has an added feature on the A-Arms for three quick Camber Adjustments Figu e D.
Note: The factory attaches the shocks at position 2. You may choose to move them to position 1 and
adjust shocks to set at Slight Outward Camber (Riding Position) until the shocks break in then either
readjust the shocks as shown in Shock Absorber Adjustment or move to position 2. Shocks may
bottom out (cannot be adjusted any tighter)
before you need to set to position 3.
NO CAMBER
SLIGHT
OUTWARD
CAMBER
DISPLAY POSITION RIDING POSITION
The Suspension System on your Fun- art is specifically designed and set up for the smoothest possible
ride, while maintaining top performance and kart durability. Your Fun- arts suspension system uses four
shock absorbers, two on the front suspension and two on the rear suspension, to comfortably tackle rough
terrain.
The two front shock absorbers affect the camber or slant of your front tires. You may have noticed that your
new Fun- art has an extreme outward camber or slant of the front tires as shown in Figu e A. This is
no mal. They were set this way at the factory for ensuring maximum tread life on the front tires. There are
three important reasons for this outward camber:
1. The weight of the d ive and/o passenge is not on the Ka t.
The added weight of the driver and/or passenger pushes the front and rear suspension down.
2. The Fun-Ka t is not in motion.
When the art is in motion, the front suspension is forced down slightly.
3. The shock abso be s a e new and not b oken in.
Your new Fun- art needs at least one hour of use to break in the shocks and level out the tires. After
the first 30 minutes of use, the outward camber may be reduced by one half. After 1 hour of use the
tires may have almost no or slight outward camber as shown in Figu e B.
When your Fun- art gets an inward camber on the front tires from shock wear as shown in Figu e C and
steering becomes difficult, the shocks will need to be readjusted. Adjust the front suspension to a slight
outward camber as shown in Figu e B by increasing the shocks. Adjust the shocks by following the
Shock Absorber Adjustment  instructions below. When your shocks cannot be adjusted any tighter, they
must be replaced.

12
STEERING WHEEL ASSEMBLY INSTRUCTIONS
STEERING WHEEL CAP
9
55
90
89
1/4
NYLOCK
NUT
STEERING
SHAFT
STEERING
WHEEL
STEERING
SHAFT
STEERING
WHEEL
1/4 - 0 x 1-3/4
HEX HEAD BOLT
1/4 - 0 x 1-3/4
HEX HEAD BOLT
90
89
9
1. Locate the SHOC ABSORBERS (78) at the
front and rear of the FUN- ART
2. The SHOC S are pre-set for normal
conditions at the factory.
3. Locate the SHOC ADJUSTMENT HOLE at
the base of the spring.
4. Place the end of a narrow screwdriver in the
SHOC ADJUSTMENT HOLE.
5. Turn the SHOC ADJUSTMENT HOLE
counter-clockwise around the SHOC to
decrease shock absorption.
6. Turn the SHOC ADJUSTMENT HOLE
clockwise around the SHOC to increase
shock absorption.
7. Experiment with the adjustment until the
desired effect is attained.
SHOCK ADJUSTMENT HOLE
SHOCK ABSORBER ADJUSTMENT
SHOCK ABSORBER
78
STEERING WHEEL HARDWARE
Item Description Qty.
9 BOLT, 1/4"-20 X1-3/4" HEX 3
55 NUT, 1/4" - 20 NYLOCK 3
ASCREW 1
PHILLIPS
HEAD
SCREW

13
75
107
55
108
SEAT ASSEMBLY INSTRUCTIONS
4. Secure the SEAT ASSEMBLY using four 5/16
FLAT WASHERS (101) and four 5/16
NYLOC NUTS (60).
5. Run pull cord through Eye Bolt(108) and
attach Eye bolt to frame using Nylock Nut(55)
as shown below
N TE: The ends of the SHOULDER BELTS
will be mounted onto the sides of the RACK
BRUSH GUARD in step 6 of the BRUSH GUARD
ASSEMBLY INSTRUCTIONS on page 1 .
1. Locate the SEAT ASSEMBLY with LAP
BELTS, and SHOULDER BELTS. Insert the
bolt(9) and washers(8)(99) into the bottem of
the SEAT ASSEMBLY as shown.
2. Align the STUDS on the bottom of the SEAT
ASSEMBLY with the SEAT TAB HOLES on the
FUN- ART FRAME.
3. Insert the STUDS into the SEAT TAB HOLES.
SHOULDER
BELTS
SEAT
ASSEMBLY
LAP
BELTS
STUDS
SEAT TAB
FUN-KART
FRAME

14
pply Decal kit (04197) as shown in the illustration below.
Before application,
1. Wipe surface with a clean cloth. Make sure surface is dry and free of dust and dirt.
2. Lay decal on floorpan to view the area it will cover.
To apply decals,
1. Peel from center of the backing to expose adhesive surface.
N TE: D N T REM VE DECAL BACKING C MPLETELY.
This will cause decal to curl and stick to itself.
2. Align decal with floorpan, gently press adhesive to floorpan to start application.
3. Slowly peel backing from underside of decal, gently pressing out any air bubbles.
Continue until the decal is completely adhered to floorpan.
4. Use a cotton rag working in a circular motion to press out any air bubbles.
SUGGESTED DECAL APPLICATION

15
BRUSH GUARD ASSEMBLY INSTRUCTIONS
33
32
20
20
109
101
101
109
17
36
31
19
60
31
60
19
19
19
60
60
17
19
17
NOTE: Attach all pa ts of BRUSH GUARD
BEFORE tightening bolts.
1. Attach the front portion of the RAC BRUSH
GUARD(36) to the middle tabs on the FUN-
ART FRAME, behind the SEAT, using the
hardware shown.
2. Attach the rear protion of the RAC BRUSH
GUARD(36) and SAFETY FLAG (47) to the rear
tabs on the FRAME using the hardware shown.
3. Attach the FRONT BRUSH GUARD (33) to
the front tabs on the FRAME using the
hardware shown.
4. Attach the TOP BRUSH GUARDS (31) to the
TAB
FUN-KART
FRAME
TAB
SHOULDER
BELT
FRONT BRUSH
GUARD
(33)
TOP BRUSH
GUARD
(31)
RACK BRUSH
GUARD
(36)
CROSS BRUSH
GUARD
(32)
60
60
RAC (36), then to FRONT BRUSH GUARD
(33) using the hardware shown.
5. Join and secure the two portions of the TOP
BRUSH GUARD(31) with the CROSS BRUSH
GUARD(32) using the hardware shown.
6. TIGHTEN BOLTS starting at the back of the
cart working toward the front.
7. Mount the ends of the SHOULDER BELTS to
the sides of the RAC BRUSH GUARD (36)
using the hardware shown.
N TE: Do not overtighten the hardware
attaching the ends of the SHOULDER BELT.
The BELT must rotate.
47
BRUSH GUARD HARDWARE
Ite Description Qty
17 Bolt: 5/16-18x1 Hex 5
1 Bolt: 5/16-18x1.5 Hex 6
20 Bolt: 5/16-18 x 1.75; Hex 2
60 Nut: 5/16"-18 NYLOCK 11
82 Spacer: BLACK PLASTIC 1
101 Washer: 5/16" FLAT 15

16
FOAM ATTACHMENT DIAGRAM
Attach FOAM (48) to the BRUSH GUARDS using
CABLE T ES (35) on front sections as shown.

17
1 04248 A-ARM, LEFT, YELLOW
2 04247 A-ARM, RIGHT, YELLOW
3 01132 AXLE SHAFT
4 H 3110W BEARING RETAINER
5 H 2010W BEARING, 1" I.D.
6 H 502W BEARING, 5/8" I.D.
7 Q43203W BELT, DRIVE
8 000710P 1/4" LOCK WASHER
H32503W BOLT, 1/4-20 X 1.75 HEX
10 H33137W BOLT, 3/8-16 X 1.00 CARRIAGE
11 H61610W BOLT, 3/8-16 X 1.00 HEX
12 00 22 BOLT, 3/8-16 X 1.50 HEX
13 22000300 BOLT, 3/8-16 X 1.75 HEX
14 00 20 BOLT, 3/8-16 X 2.00 CARRIAGE
15 22000 00 BOLT, 3/8-16 X 2.00 HEX
16 H 5188W BOLT, 5/16-18 X 0.75 CARRIAGE
17 2200040 BOLT, 5/16-18 X 1.00 HEX
18 H 32 0W BOLT, 5/16-18 X 1.50 CARRIAGE
1 2200030 BOLT, 5/16-18 X 1.50 HEX
20 H33135W BOLT, 5/16-18 X 1.75 HEX
21 00 6 BOLT, 5/16-18 X 2.25 HEX
22 H33136W BOLT, 5/16-24 X 0.50 HEX
23 H36254W BOLT, 5/8-18 X 3.75 HEX
24 22001700 BOLT, 5/8-18 X 7.00 HEX
26 0424 BRACKET, FOOT PEDAL, LEFT
27 04250 BRACKET, FOOT PEDAL, RIGHT
28 H 2130W BRAKE BAND
2 0175 CABLE BRAKE ASSEMBLY
30 H 2140W BRAKE DRUM, 4" DIAMETER
31 04310 BRUSH GUARD, TOP YELLOW
32 04311 BRUSH GUARD, CROSS YELLO
33 04312 BRUSH GUARD, FRONT YELLO
34 31004600 CABLE ATTACHMENT, BLACK
35 M12501W CABLE TIE, 11" BLACK
36 04313 BRUSH GUARD, RACK YELLOW
37 M13501W CABLE TIE, 23"
38 M01001W CABLE TIE, 3-1/4" BLACK
3 00 4 CHAIN, DRIVE, #40, 70 LINKS
40 04306 CHASSIS, FULL, YELLOW
41 031 1 CLUTCH MOUNT ASSY, ZINC
42 H 1480W COLLAR, 7/16" BORE X 7/8" O.D.
43 02 07 COVER MOUNT BRACKET
44 041 7 DECAL SET
45 02 08 DRIVE COVER, BLACK
46 02458 ENGINE, 6.5 H.P. TECUMSEH
47 H 2700W FLAG, SAFETY
48 M72038W FOAM, 2" X 72" BLACK
51 H 2250W KEY, 1/4 X 1/4 X 2.00
52 01134 KEY, 3/16 X 3/16 X 3.25
53 Q33100W KILL SWITCH
55 001203P NUT, 1/4-20 NYLOCK
56 HH10014 NUT, 1-14 THIN NYLOCK
57 001205P NUT, 3/8-16 NYLOCK
58 00 5 NUT, 3/8-16, JAM
5 HH37524 NUT, 3/8-24 THIN NYLOCK
60 HH1256T NUT, 5/16-18 NYLOCK
61 HH62518 NUT, 5/8-18 THIN NYLOCK
62 01226 NUT, 5/16-18 JAM
63 01225 BOLT, 5/16-18 X 5/8" HEX
64 01133 SPACER 0.78 ID DRIVE
65 04336 PITMAN ARM, YELLOW
66 01528 RETAINING RING, 1" HEAVY DUTY
67 H 1470W RETAINING RING, 1/4"
68 00 25 WIRE, 16GA X 107" KILL SWITCH
6 27000100 ROLL PIN, 1/4 X .875
70 001474P SCREW, SHEET METAL
71 02 46 HXHD BOLT FLTRD 1/4-20x1-1/2
72 H 3200W SCREW, 1/4-28 X 0.250 SET
75 04314 SEAT FRAME, YELLOW
76 H 2740W SEAT RAIL, 1 PAIR
77 26000 00 SEATBELT, RETRACTABLE
78 02 72B SHOCK ABSORBER BLACK
7 00 51 SLEEVE, 13-1/8" BLACK PLASTIC
80 00 1 SLEEVE, 2-3/8" BLACK PLASTIC
81 00 83 SLEEVE, 4-5/8" BLACK PLASTIC
82 001467P SPACER, BLACK PLASTIC
83 00513 SPACER, SPINDLE
84 04316 SPINDLE, LEFT, YELLOW
85 04317 SPINDLE, RIGHT, YELLOW
86 H55030W SPRING, 1/2 X 3.00 COMPRESSION
87 H 2541W SPROCKET, 10 TOOTH
88 23001100 SPROCKET, 60 TOOTH
8 04318 STEERING SHAFT, YELLOW
0 H 2561W STEERING WHEEL, 13"
1 0431 SWING ARM, YELLOW
2 36000700 THROTTLE CABLE, 40"
3 02063 TIE ROD, SHORT
4 2600020 TIE ROD, LONG
5 02451 TIRE, FRONT, TURF
6 02564 TIRE, REAR, 20" SUPER TURF
7 Q43200W TORQUE CONVERTER, DRIVEN
8 Q43201W TORQUE CONVERTER, DRIVER
001812P WASHER, 1/4" FLAT
100 001616P WASHER, 3/8" SPECIAL FLAT
101 001618P WASHER, 5/16" FLAT
102 H53132W WASHER, 5/16" INTERNAL TOOTH
104 H56251W WASHER, 5/8" NARROW FLAT
105 H 26 0W WIRE CLIP
106 00 25 WIRE, 16GA X 107" KILL SWITCH
107 0430 SEAT CUSHION; GRAY
108 H12103W EYE BOLT
110 H32505W SCREW, SELF TAPPING 1/4"
111 02625 SLEEVE AXLE, 4"
02604 4-CYCLE ENGINE OIL
04308 OWNERS MANUAL
H 1780W OWNERS MANUAL, ENGINE
3205 REPLACEMENT PARTS IDENTIFICATI N
Ite Part No. Description Ite Part No. Description

18

19
8
107
55
108
111
110
MODEL 3205

20
VEHICLE REGISTRATION AND WARRANTY CONFIRMATION
IMPORTANT!
Please return this informationwith Proof of Purchase, within 10 days of purchase, to validate your warranty.
Return to:
F.F. Acquisition Corp.
YE F-DOG Warranty Dept.
4014-E Broadway
Suite #405
Phoenix, AZ 85040
Thank-you fo pu chasing this fine YERF-DOG p oduct. With p ope use, maintenance and se vice this ka t will b ing
many yea s of fun and enjoyment. Please complete this vehicle egist ation and wa anty confi mation fo m to ensu e
p otection unde the te ms and conditions of the wa anty and to ve ify owne ship of this p oduct.
To ensu e maximum safety while ope ating you YERF-DOG Fun Ka t, obse ve the following p ecautions:
OPERATE THIS KART OFF ROAD ONLY
ADULT SUPERVISION FOR OPERATORS UNDER 16 YEARS OLD
WEAR A D.O.T. APPROVED HELMET, PROTECTIVE EYE WEAR, AND CLOTHING
SECURE LONG HAIR AND LOOSE CLOTHING; KEEP ARMS, LEGS, AND FEET INSIDE THE KART
DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL
To ensu e maximum owne satisfaction and unde standing of this p oduct, you should:
READ OWNERS MANUAL BEFORE OPERATING KART
REVIEW AND FULLY UNDERSTAND THE KART AND ENGINE WARRANTIES
INSPECT THE KART UPON DELIVERY
SECURE A COMPLETED COPY OF THIS CERTIFICATE FOR YOUR RECORDS
In signing this document, the pu chase acknowledges that he/she unde stands the wa anty limitations, safety, and
maintenance guidelines outlined above and in the owne s manual and, the efo e, ag ees that all ide s/ope ato s will
adhe e to these specifications.
Model No. Serial No. Date of Purchase
First Name Initial Last Name
Street ddress
City State Zip Code
Home Telephone Number Parents Signature
(Please enclose a copy of your proof of purchase.)