York D1SV300 User manual

YORK. SUNLINE SERIES
SINGLE PACKAGE AIR CONDITIONERS
INSTALLATION INSTRUCTION Supersedes 530 25-N2Y (488) Tab DSV 530 25-N2Y (1189)
-035-08597
MODELS DISV/D2SV300, 360 &480
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GENERAL

530 25-N2
TABLE OF CONTENTS
GI:NERAL 1
INSPECTION I
REF1REN(’I 1
NOMIN(’LAT(IRL INSTALLATION 2
L[ MIT ATIOXS 3
RI(;GINC; 3
kloliNTING .3
(’L1;ARAN(’tS.3
coNDLNsATI.DRAlk”CONN1(TION 4
POWLR AND (’ONTKOLW[RING
Powc[ Wll Ing 4
(’ontfol Wiring .,, .,, 6
r)~l(”_f COP4SL(’ rloNS 11
f-lLT1KS 11
1(’ONO\llZf RRAIN’H6fi)~’bPTiOiV’:: ::: 12
FIXEDOUTDOOR AIRRAINHOOD : 12
IXliAUST AIR RAIN HOODOPTION ., ]~
STATICPRESSUREREGULATOR AND CONT”ROL: 12
OPERATION
DISV VARIABLEAIR VOLUME ., 12
GENERAL . . . . 12
COOLING ., .’: : : : : 13
Economizer System, ., . . 14
Damper LinkageAdjustment, ., ., 14
Hwrtmg Systcm 14
Au Volume Control System 14
Check]ngLlnk~geon Alr Volume D~m”pers 15
Checkout Procedure 15
Exhaust Alr System 15
SUPPLYAlRBLOWERADJUSTM1+T : : 16
MASTLRPRINTLDCIRCLIITBOARDAND
PLUC;-INRELAY ASSEMBLY 18
SE.f<VICE.ANALYZt R18
FIXEDOUTDOORAIR ADJUSTMENT :19
t:XllAUST AIR PI RFORMAN(’L 19
START-UP
PRE START-UPCHECKS -)’-!
. .
pre-stsrt Steps and procedures 7-J
--
INITIALSTART-UPCHECKS 23
SAFETYAND SERVICE FEATUkES .23
MAINTENANCE
FILTERS ., . . . ... , . . . . . . . . ... . 24
COILS ..................... ., 24
DRAINPAN .24
LUBRICATION. . . . . . . . . . . . . . . . . . . . . . . . 24
BELTS . . . . . . 24
REFRIGERANT CtlARGE R-22 24
FIGURE
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10
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12
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14
15
16
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TABLE
1
7
3
4
5
6
7
8
9
10
11
LIST OF ILLUSTRATIONS
Un It Le;$ P;incls ~
r~pIcdlUn] tRlgg(ng 3
(’enter (JI Gr~v]ly 3
lk~omn]cndcd Drain P]prrrg 4
Bottom Power Wrrlngl.ntran~e 5
Side PuwerWlrlnglmtrancc 5
Control Wumg Entrance (DSV300,”360) ~:6
Control WlrmgEntrance (DSV480) 6
Control Wrrmgand Static Pressure Con-
nect inns, D1SV Un]t With A]r Volume
Dampers 7
Un]t l)lnlcrr~lons . . . . 10
Duct Conncctlons . . . . 11
Sound Ahsorptlon Chamber .11
Internsl V[ewof DamperMotor EndSwltcb :1s
AdjustingDamper Motor End Switch 15
Typical Motor Mountlrrg Assembly 16
IIole Locations For Supply Alr (’FM(’beck 17
PressureDrop Acruss IIvapordtor (’oil 17
I;rxcd Outdoor Alr AdJir\tnlcnt 19
l;xhaus[ ArrPert orlmince 19
LIST OF TABLES
Appllcti[lon lli[a 4
Cunlponcnl Wcight~ 4
Llcctrlcdl Dtita .8
I-rltcr Kcqulrcrnentj 11
Ambient Thernmstat %ttlng 14
En[halpy (’ontroi (%[ Ilrlnt “B’ . . 14
Supply ArrSystem Adjustment 16
ScrvrceAnaly/cr Function Chart 18
BlowerMotor And Drlvc Da[ir 20
Rc\rsttsr]cc\-Untt Options ~nd Atxc\sorm~ 20
Supply Alr BlowerPcrlormancc 21
PRODUCT IDENTIFIER -
SV =VAV Sunllne
I
ink-l
J
COOLING
CAPACITY
300 =25 Tori
360 =30 Ton
480 =40 Ton
FACTORY INSTALLED HEAT
E=Electric
G=Gas (Multl-Fuel)
A=Not Applicable
I
I,=
‘aEa
NOMINAL HEATING CAPACITY
Gas Electric
400 =400 Mbh 040 =40 KW
560 =560 Mbh 060 =60 KW
800 =800 Mbh 080 =80 KW
100 =100 KW
120 =120 KW
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2con troll EIIVIronmf,llt,i ISyslf,ms

SUPPLY AIR EVAPORATOR COIL
BLOWER \
530 25-N2
-F ILTERS
\RETURN AIR
COMPARTMENT
FIG. 1 – UNIT LESS PANELS (DSV 480 SHOWN)
INSTALLATION
LIMITATIONS
These units must be installed inaccordance with all natiunll
and local safety codes. If no local codesapply, installatlon
must conform with the appropriate nationa] codes, SeeTable
Ifor application data. Unitsare designedto meet National
Safety Code Standards. If’components must be added to a
unit to meet local codes, they are to be installed at the deal-
er’sand/or the customer’sexpense.
uRIGGING
Sunllne units are equipped w]th lifting lugson the unit base.
Units should be lifted by placingrigg]nghooks thru the ILIgs
provided. Spreader bars should be used, See Fig. 2.
CLEARANCES
These units must be ins(alledwith the mmimum clearances
hsted below,
Front 36” for Service Access
(Control Box Side) to Controls
Left side
(Condenser coIl) 36” for Proper Condenser Air Flow
Rear 36” From Rain Hoods
Right side 36” Units w!th Electrlc Heat Opt Ion
36” CoollngOnly Units
Below unit’ o“
Above unit 120” for Condenser Air Discharge
‘Units wnh an electrlc heatingoption can be Installed on acombus-
tible floor.
A2“ clearance within 3feet of the unit must be nlalntiuned
between any combustible mater]al and the supply air duct
work.
Noobjects should be left near the combustion air inlet to
obstruct the openings. If the unit ISslab mounted, shrubs
and other growth should be eliminated.
FIG. 2 – TYPICAL UNIT RIGGING CONDENSER COIL END
MOUNTING
The structure on which the unit or roof curb ISmounted
must be capable of supporting the total weight of the unit.
Refer to Table 2for individual component weights. Refer
to Figure3for approximate centers of gravity.
Aroof mounting curb accessory 1savailableto simplifythe
installation of aSunline unit. Refer to Form 530.25-N1.6
Lfor installation instructions for assemblingand mounting
the curb and for installingthe unit on the curb. Roof mount-
ingcurbs capable of supporting the unit’s weight may also be
field fabricated.
DSV300 141 47 77
.-——
DSV360 164 48 84
DSV480 184-- 45 104
FIG. 3 – CENTER OF GRAVITY
Central Enwronmental Systems 3

53025 N2
TABLE 1–APPLICATION DATA
MODEL DISVID2SV I300 I 360 I480
b200volts
VoltaqcValIatlon, MIn/Max1230 Volts
460 Volts -1
180/220
2i7!253
414/506
~...— L—. ——–.-—- .—. —— —
I575 volts
---t ‘-- ‘-- ‘ ---
520/635
Supply Alr CFM, Mlnz/Max –3,000/12000 ‘&600/14,400 [
Wet BLIIbTemp (F) of Air on Evapolator CoIl, Mlrr/Max .... 57/72
DIv‘BulbTemD.(‘F; of Alr on CondenselCo,l. Mln/Max .“35~i 15
4,800/19<200
180
1Ur II/at 1[]11R,II>[II>
“A II ,ICCor d,I IICV LVI fhAR IStandard 110
2Hot gas bypass WI IIbe req L.Ired Ifthe CFM drops below the mln Imum values shown
TABLE 2 – COMPONENTWEIGHTS (L8S. )
MODEL DSV
300 1360 480
BASIC UNIT* 3135 3675 4480
Options
Economizer 220 220 247
SUPPIY Air Motor &Drive
7-1/2 HP 130 — —
10 HP 145 145 .
15 HP —185 185
20 HP — — 215
Heatincl
Nat;ral Gas Heat
G400 140 140 —
G560 240 240 240
G800 — — 340
Electric Heat
E040 50 50 50
E060 55 55 55
E080 60 60 60
E1OO 65 65 65
El 20 —70 70
Exhaust Fan 160 160 250
Discharge Dampers &
Actuator (DSV units only) 125 125 150
Accessories
Roof Mounting Curb 300 1350 400
End Outlet Kit 105 105 I130
“WIth fl xed outdoor alr opt, on
CONDENSATE DRAIN CONNECTION
1Ilc (I.Ip lllu\l lx? J( It<l.l 2“ (ice})I!1111.1111(1In ,! N,11L’1 W’<iI
lln(i~l J1! I)1x’1J[111~L{llldl [ II) II} L’\[K’L la] I\ \\ t1(>II [IIC t) II I\\ c>I j
JIc\l .1ItIny LIp
UNIT CONDENSATE
‘-b
DRAIN CONNECT ION’\
~.. –.
*
2“
/
l)RAl N
PLLJ[-, TRAP
FIG. 4 – RECOMMENDED DRAIN PIPING
POWER AND CONTROL WIRING
POWERWIRING
Ic’II It II cIIlc \ll )[IL’dJplIll: pill i{ IIILI1AL’(’Ih IIlc IIIuIIIIII) f(l-
1,11 Illfl r\l I II {IIL! p( l\\ cIl\l: [10 (Iq!l t’c> LII )L L\i I’1(’ ,111dIc pb L1.’
11(1[II III[i ,1()1IL,(I\))l Ing pill ,Ind [IIL’ I4“ I)( ) II
A

Anon-fused disconnect switch is availableas afactory-
mounted option on all units. Whenthis option is not in-
cluded, afield-supplieddisconnect switch should be install-
ed in the power supply wiiing at alocation that willmeet
the requirements of the National Electric Code and/or local
bregulations.
,}’OTI [-((,wddi~cIJrItIc’(rsit$it[lw~urcnot req((vwf becut(se
tll~po~tw w’ir[t)gttrustbcjiised at the source.
Eltber Inverse[[meclrcult breaker or LIWIIelement time de-
krytuses may be used for overcurrerrtprotect l[~non these
units They must be swedaccording to Table 3.
Bottomentry ISrecommended tor:
1, Curb mounted units with afactory installed disconnect
sw]tcbunlessthe power wiringis already above the fin-
]shedroot,
L
CONOU IT
CONNECTOR
(3” Threaded) 1
w
CONDUIT TERM INATION 4.1 /2” DIA SLEEVE
PLATE (35/8” K.O )
UNITS WITHOUT DISCONNECT
FIG. 5 – BOTTOM POWERWIRING ENTRANCE
530.25-N2
~njts that are Illounted on structural steel above the
finishedroof unlessthe steel is blocking the 4-112inch
diameter sleeve]n tImbase ot’tile unit. TbIs~ppliest(]
urrltswitbor WIIh(lut af~ctolJ’InstaIleddisconnect
Swltcb
CAL’TIOIV The 4-1/2 inch slme must be sealeda]ter
(h<’power }~’irmgIrasken rotited to ptwvnt
possible condensation problcrnsin the utlit
<ywtr()1box.
Sideentry is recommended f(l]:
1. Curb mounted units without afactory installed discon-
nect switch becausethe power wiringmust be brought
outside the unit to afield supplied disconnect sw]tch.
2. Slabmounted units with or without afactory installed
disconnect sw]tch, ..
CONDUIT
CONNECTOR
(3” Threaded) \
J
\
CONDUIT TERMfNATION 4.1 /2” DIA SLEEVE
PLATE (3-5/8” K.O.)
UNITS WITH DISCONNECT
3-5/8” K O \
/
CONDUIT
(BY FIELD)
CONDUIT
CONNECTOR
-(3” Threaded)
(BY YORK)
,CONDUIT
TERMINATION
1PLATE
/A. J](3-5/8” K.O )
,
STRAIGHT CONNECTOR
(BY FIELD)
MODELS DSV300, 360
FIG. 6 – SIDE POWERWIRING ENTRANCE
Central Environmental Sys[ems
,
I
I
CONDUIT
-CONNECTOR
(3” Threaded)
(BY YORK)
7
4-- \
—.——.-1 ,. <
/\-\: FLExlBLECONDUIT
\
OUTLET BOX
3-518 ’’’O.O (Die Cast) (Liquid Tight)
(BY FIELDI (BY FIELD)
MODEL DSV480
5