York ZF 036-072 User manual

036-21757-001-0416
York 3-6 Ton Packaged Unit Overview
AC Units
Model
Cooling
Capacity MBH
SEER/IEER
Range
EER
Heating
Efficiency
ZF 036-072 36-72 MBH 13 SEER 10.8-11.0 EER 80% SSE
ZE 036-60 36-60 MBH 14 SEER 11.8-12.0 EER 81% AFUE
ZR 036-060
MagnaDry 36-60 MBH13 SEER 11.0 EER 80% AFUE
HP Units
XP 036-060 36-60 MBH13 SEER 10.8-11.0 EER 7.7 HSPF
XN 036-060 36-60 MBH 14 SEER 11.8-12.0 EER 8.0 HSPF
Standard Limited Warranties
Compressor: 5 Years
Aluminized Heat Exchanger: 10 Years
Stainless Steel Heat Exchanger: 15
Electric Heat Element: 5 Years
Other Parts: 1 Year
Key Talking Points:
-Smallest commercial RTU footprint available in industry
-Common Footprint/Roof Curb on all tonnages
-Large replacement population- manufactured since 1985
-Built in the USA
Product incompliance with:
ZE/XNunits ENERGY STAR
ASHRAE 90.1
CSA, U.L.1995
All products areOSHPD Seismic certified

Foundation
-Solid, one piece base rails. Fork truck accessible on 3
sides, provisioned for crane rigging
-Vertical/horizontal convertible duct configuration
-Reinforced & embossed condenser section- reduced
vibration, increased strength
-Galvanized steel drain pan standard with stainless steel
drain pan available as a factory option
Condenser Section
-Microchannel All-Aluminum Condenser standard
on ZF/ZEmodels- provides enhanced heat
transfer, more durable, lower refrigerant charge
required vs. traditional copper tube/alum fin
-Fintube coils onZR/XP/XN models due to increase
of condensation and drainage requirements.
-Compressor access thru side access panels ortop
- E-Coat (epoxy) option on both condenser and
evaporator coils toextend component life in corrosive environments
-Compressors mounted onraised rails andrubber isolators to minimize vibration and noise

Blower Section
-Isolated, centrifugal supply fan
-Direct drive and belt drive options
Return Air/Exhaust Section
-Modulating Economizer option
-Low Leak Economizer Dampers- exceeds
ASHRAE 90.1 2010/2013 & Title 24
requirements
-AMCA 511 Certified – 3 cfm/sq ft leakage
at 1”WC
-Dry bulb standard with optional single and dual enthalpy sensor kits for field installation
-Demand Control Ventilation/CO2 sensing available for field installation
Control Section
-Product features the Simplicity Smart Equipment Control (SSE), a digital control systems that
makes system setup, optimization and maintenance easy. Optional remote unit data access is
available via the Mobile Access Portal device (MAP) providing wireless or internet connectivity
to the equipment.
-Fault Detection and Diagnosis (FDD) available to monitor refrigerant line pressures and
temperatures to help identify system trends before a potential failure.
Supply Air and Heating Section
-ZF/ZE/ZR:Units available incooling only, cooling with electric heat, cooling with one or two
stage gas heat
-Electric Heat is factory or field installed accessory
-XP/XN- Units available in cooling andheating only andcooling with electric heat
-Aluminized steelheat exchanger with optional Stainless Steel Heat Exchanger
Cabinet
Galvanized Steel Cabinet with 1000 hour salt spray certified powder paint finish. Optional hinged and
tool-less filter, motor and electrical access panels.

York Competitive Direct Replacement (CDR) Overview
Standard Limited Warranties
Compressor: 5 Years
Aluminized Heat Exchanger: 10 Years
Stainless Steel Heat Exchanger: 15 Years
Electric Heat Element: 5 Years
Other Parts: 1 Year
Key Talking Points:
-Direct replacement unit for popular competitor units without need of an adaptor curb
and direct utility lineup
-Two footprints/two cabinet heights per footprint
-Embossed tops, solid one piece base rail
-Simplicity Smart Equipment Control
AC
Units
Model
Cooling
Capacity MBH
SEER/IEER Range EER
Heating
Efficiency
ZX04-06 35-59 MBH 13 SEER 11.0 EER 80% SSE
ZY04-06 36-58 MBH 15-15.4 SEER 12.0 EER 80% SSE
ZX07-14 69-135 MBH
11. 5-11.9 IEER
12.75- 14.8 IEER IntelliSpeed (ZX08-14)
10.8-11.2
EER
80% SSE
ZY07-12 72-116 MBH
11.6- 12.6 IEER
14.4 IEER IntelliSpeed (ZY08-12)
11.5-12.2
EER
80% SSE
HP
Units
XY04-06 36-58 MBH 15 SEER 12.5 EER 8.0-8.2 HSPF
XY07-09 71-98 MBH
13.2-13.5 IEER
14.7-15.0 IEER IntelliSpeed
11.8-12.0
EER
3.3-3.4 COP
Product in compliance with:
ZY/XY units ENERGY STAR
ZY/XY units reach CEE Tier 1/Tier 2 with
IntelliSpeed
ASHRAE 90.1, CSA, UL 1995
All products are OSHPD Seismic certified

Foundation (F)
-Full perimeter base rails- heavy gauge and design prevents transportation and rigging damage
Condenser Section (A, G, B)
-MicroChannel All-Aluminum Condenser coils standard on ZX/ZY units: provides enhanced heat
transfer, more durable, lower refrigerant charge vs. traditional copper tube/alum fin
- Fin/tube on XY HP units due to increase of condensation and drainage requirements.
- E-Coat (epoxy) option on both condenser and evaporator coils to extend component life in
corrosive environments
-Scroll Compressor standard with internal compressor protection
-Balanced outdoor fan for better performance and reliability
Blower Section (H)
-Dynamically balanced indoor fans for better performance and reliability
-Easy access for service and maintenance
-Direct drive and belt drive options available on 3-5 ton product
-Belt drive standard 6-12.5 ton product
-VFD IntelliSpeed option on 7.5-12.5 ton product
Return Air/Exhaust Section (C)
-Low Leak Economizer Dampers- meets ASHRAE 90.1 2010/2013 & Title 24 (less than 3% leak at
nominal CFM)
-Convertible filter rack- tool-less field conversion from 2” to 4” filters
Control Section (D)
-Product features the Simplicity Smart Equipment Control (SSE), a digital control systems that
makes system setup, optimization and maintenance easy. Optional remote unit data access is
available via the Mobile Access Portal device (MAP) providing wireless or internet connectivity
to the equipment.

-Fault Detection and Diagnosis (FDD) available to monitor refrigerant line pressures and
temperatures to help identify system trends before a potential failure.
Supply Air and Heating Section (J)
- Single (3-5 Ton only) and two stage gas heating available
-Aluminized steel heat exchanger with optional stainless steel heat exchanger
-Gas heat exchanger installed at slight angle to facilitate condensate drainage in cooling mode
-Electric heat available as a field installed accessory
Cabinet (E)
-Galvanized steel cabinet with 1000 hour salt spray certified powder paint finish
- Embossed cabinet top to increase structural support and rigidity
-Optional hinged cabinet doors for easy servicing of blower components, filters and controls

York 3-12.5 Ton Non-CDR Overview
Model Gross Capacity EER Range IEER Range1,2 SEER Range3
Heating
Efficiency
AC
Units
ZR
MagnaDry
36.5 – 157 MBH 11.2-12.2 11.4-14.0 14.7-15 80.5-81.5%
ZF81 – 156 MBH 11.0-11.2 12.1-14.0 - 80%
ZH37 – 156 MBH 11.5-11.8 12.0-14.0 14 80.5-81.5%
ZT39 – 66 MBH 13.85-14.35 - 17.5-18.1 80.5-81.5%
ZJ37 – 154 MBH 12.0-12.2 12.8-14.5 15 80.5-81.5%
HP
Units
XP80 – 158 MBH 11.0-11.5 10.8-13.5 -
3.2-3.4
COP
1. Higher IEER values utilize optional VFDs
2. IEER used for 6.5 – 12.5 Ton units
3. SEER used for 3 – 5 Ton units
Standard Limited Warranties
Compressor: 5 Years
Aluminized Heat Exchanger: 10 Years
Stainless Steel Heat Exchanger: 15 Years
Electric Heat Element: 5 Years
Other Parts: 1 Year
Key Talking Points:
-“18 SEER” ZTmodels are industry leading
-Multiple cabinet styles/heights, but single footprint
-Featured service options are standard (hinged and tool-less accesspanels and slide out blower
section)
-Built in the USA
-
Cabinet Structure
General Unit Layout, will change marginally based on tonnage and options
Certifications
All ZH/ZT/ZJunits are ENERGY STAR compliant
ZHunits w/IntelliSpeed meet CEE Tier 1
ZJunits 2/ IntelliSpeed meet CEE Tier 2
ZTunits meet CEE Advanced Tier
All models areASHRAE 90.1 compliant
All products areOSHPD Seismic Certified
All products are CSA listed andtested per U.L. 1995

-1 footprint, 2 heights, 3 cabinet styles (12.5T AC and 12.5T HP each have different coil configuration)
-Standard hinged and tool-less access panels
3 – 10 Ton AC/HP 12.5 Ton AC
12.5 Ton HP
Air Filter Racks
Air filters are easily removed by rotating the locking clip and then pulling the handle outward.

Blower Assembly
-Belt drive motors with standard andhigh static motor options
-VFDs standard for ZTunits, available on6.5-12.5 ton units as either VAV or IntelliSpeed
-IntelliSpeed is multi-speed offering with supply fan RPM based onnumber of compressors or heating stages
energized
For ease of maintenance, the entire blower assembly slides outward in the track on the base. On VFD units the supply
fan VFD is located in the blower compartment.
Gas Heat
-3 – 5 Ton offers option of 1 or 2 stages of gas heat
-6.5 – 12.5 Ton all gas heat units have 2 heating stages
-Gas heat exchanger and burner controls located below the blower section
-Stainless Steel gas heat option

Refrigeration System
-3 – 5 ton units utilize 1 stage of cooling
-All 6.5 -12.5 ton units have 2 cooling stages with independent refrigeration circuits
Compressor access
Low Leak Economizer
-All factory installed economizers contain low leak damper
-Our low leak dampers are AMCA 511 certified
-Low leak damper requirement is maximum leakage of 10 cfm/ft2, our dampers are rated at 3 cfm/ft2
Control Section
Control Section
-Product features the Simplicity Smart Equipment Control (SSE), a digital control systems that makes system
setup, optimization and maintenance easy. Optional remote unit data access is available via the Mobile Access
Portal device (MAP) providing wireless or internet connectivity to the equipment.
-Fault Detection and Diagnosis (FDD) available to monitor refrigerant line pressures and temperatures to help
identify system trends before a potential failure.
Convertible Supply/Return Openings
-Unit ships for down flow ducting
-Units can be easily converted in the field for horizontal supply and/or return connections
-Conversion is accomplished by removing side panel and fastening into bottom panel to block opening
-Some models require different economizer configuration for horizontal return opening
Panels to remove for horizontal supply and return openings

Condenser Section
Microchannel condenser coils are utilized on 3-12.5 Ton non-CDR units except for Heat Pump and 6.5, 8.5, and 12.5 ton
Reheat units. Heat pump and reheat units do not utilize microchannel condenser coils due to the increase on
condensation and drainage.
Microchannel coils offer many advantages over the traditional copper tube/aluminum fin design:
-Enhanced heat transfer for higher efficiency
-Low air pressure drop
-One piece, all aluminum construction minimizes galvanic corrosion (no copper to aluminum contact points)
-Zinc coating provides further protection
-Optional epoxy coating is available for harsh environments
-Maintenance benefits – microchannel coils are more durable than traditional tube/fin design and can handle
higher water pressures during cleaning. Coils are not nearly as deep as traditional tube/fin design (roughly one
inch deep), so debris clears easily during cleaning - restoring performance lost to dust, dirt, and pollen
accumulation.
-Lower refrigerant charge - microchannel coils require much less refrigerant.
Number of condenser fans per unit are as follows:
ZF6.5-10 Ton
2 fans
12.5 Ton 4 fans
ZH/ZJ
3-4 Ton 1 fan
5-10 Ton 2 fans
12.5 Ton 4 fans
ZR
3 Ton 1 fan
4-10 Ton 2 fans
12.5 Ton 4 fans
ZT3-5 Ton 2 fans
XP6.5-10 Ton 2 fans
12.5 Ton 4 fans

York 15-25 Ton Packaged Unit Overview
AC Units
Model
Nominal
Tonnage
Gross Capacity EER Range IEER Range1
Heating
Efficiency
ZRMagnaDry
15 – 25 T
189 – 303 MBH
10.0-11.3
10.3-13.2
80%
ZF
15 – 25 T
170 – 279 MBH
10.0-11.0
10.5-13.2
80%
ZJ
15 – 25 T
181 – 290 MBH
10.6-12.2
11.0-14.0
80%
HP Units
XP
15 – 25 T
181 - 261 MBH
9.5-10.6
9.9-13.2
3.2 COP
1. Higher IEER values utilize optional VFDs
Standard Limited Warranties
Compressor: 5 Years
Aluminized Heat Exchanger: 10 Years
Stainless Steel Heat Exchanger: 15 Years
Electric Heat Element: 5 Years
Other Parts: 1 Year
Key Talking Points:
-Easy connection field installed electric heat (no factory installed
option)
-Optional hinged and tool-less access panels
-ZJunits have 4 cooling stages with independent refrigeration circuits
Cabinet Structure
Product in compliance with:
All models ASHRAE 90.1
All products are OSHPD Seismic certified
CSA, U.L. 1995

General Unit Layout, will change based on unit type
-2footprints, 2cabinet styles (All units have same footprint except 15T ZF)
-Optional hinged andtool-less access panels
-Optional Doublewall for ZRandZJmodels
ZF,XP (15 ton) Cabinet ZR,ZJ,XP(20 ton) “Magnum” Cabinet
Air Filter Racks
Air filters are easily removed through access panel. Filter racks accommodate either 2” or 4” filters.
Blower Assembly
-Belt drive motors with standard, low static, and high static motor options
-VFDs available as an option on all 15-25T product as either VAV or “Intellispeed”
-Intellispeed is multi-speed offering with supply fan RPM based on number of compressors or
heating stages energized

Gas Heat
-All gas heat units have 2 heating stages
-Stainless Steel gas heat option
Electric Heat
-Electric heat is offered only as a field installed kit to beinstalled in a “Cooling Only” factory unit
Refrigeration System
-ZR,ZF,XPunits have 2cooling stages with independent refrigeration circuits
-ZJunits have 4 cooling stages with independent refrigeration circuits
-This increases efficiency through part load operation and provides maximum comfort control
Compressor access for “Magnum” style units
Low Leak Economizer
-All factory installed economizers contain low leak dampers
-Our low leak dampers are AMCA 511 certified
-Low leak damper requirement is maximum leakage of 10 cfm/ft2, our dampers are rated at 3 cfm/ft2
Control Section
-Product features the Simplicity Smart Equipment Control (SSE), a digital control systems that
makes system setup, optimization and maintenance easy. Optional remote unit data access is
available via the Mobile Access Portal device (MAP) providing wireless or internet connectivity
to the equipment.
-Fault Detection and Diagnosis (FDD) available to monitor refrigerant line pressures and
temperatures to help identify system trends before a potential failure.
Convertible Supply/Return Openings
Units are shipped with the bottom duct openings covered.
- For bottom duct application remove the supply and return air access panels (shown below) to access
and remove the duct covers, then replace the access panels for operation
-For side duct application remove the supply and return air access panels (shown below) and replace
with the accessory flange panel kit

Condenser Section
All condenser coils on 15-25T units are copper tube and aluminum fin
Number of condenser fans per unit are as follows:
ZF
All
2 fans
ZR/ZJ
All
4 fan
XP
15 Ton
2 fan
20 Ton
4 fans

York Large Commercial Rooftops Overview
AC Units
Model
Gross Cooling
Capacity MBH
EER IEER
Heating
Efficiency
Z52 309.7 MBH 10.5 11.5 80% SSE
Z53 389.5 MBH 10.1 11.1 80% SSE
Z54 502.0 MBH 10.0 10.5 80% SSE
Standard Warranty
Compressor - 1 Year
Aluminized Heat Exchanger - 10 Years
Stainless Steel Heat Exchanger – 15 Years
Other parts - 1 Year
Key Talking Points
−Highly customizable
−Longevity- Replacement opportunities- Same platform since 1996
−Unique to the industry with four independent cooling stages
−Staged (Up to 3), modulating, electric heat, hot water and steam heating options
−Hinged, tool-less access panels- Electrical, blower, filters, economizer/power exhaust sections
−Double-walled cabinet, Merv 7 and 14 air filters and painted or stainless steel condensate pan
options for superior IAQ.
−Simplicity Smart Equipment (SSE) control standard with onboard BAS communication of BACnet
MSTP, N2 or ModBUS RTU
General Cabinet Layout
−Single common footprint-One roof curb fits all
−25-30 Ton units are in identical cabinets. 40 Ton cabinet has a 14” extended condenser coil
section
−Three crane lifting lugs on each end and midpoint of the cabinet assures a safe and quality lift.
−Hinged Tool-less access panels-Blower, electrical, filter, fresh air sections accessible without
tools.
Product in compliance with:
ASHRAE 90.1
CSA, U.L.1995
ETL

Construction Features
−Double Wall Construction - Each unit has both an exterior and an interior wall, which make for a
more rigid design with panels and doors that are solid, not flimsy. The unit features a fully
framed construction for even greater stability.
−Powder Paint - Industry leading 1000 salt spray hour paint keeps the unit in great condition for
years to come.
−Low Profile - Millennium units stand only 64” above their curb, minimizing potential aesthetic
conflicts.
−Extended flue connection - Each gas unit ships with a field mounted external flue. The flue lifts
all products of furnace combustion far above the unit - eliminating the possibility of corrosion in
the furnace heat exchanger from recirculating flue gases.
−Protective Covering - Special polyurethane sleeves which cover the distributor tubing keep
distributor tubes from contacting each other a causing a potential leak, something other
manufacturers neglect to provide.
Features and Benefits
−Constant, IntelliSpeed (Multi-Speed) and variable air volume options available. The onboard
Simplicity SE control allows multiple airflow configurations including factory and customer
installed variable frequency drive options.
−Simplicity Smart Equipment controls featuring onboard two line LCD display, navigational
joystick, standard supply, return and outdoor temperature sensors, Optional humidity and
enthalpy sensors. BACnet MSTP, N2 or ModBUS RTU communication protocols.
−Simplicity Smart Equipment controls can be controlled with a simple 4-stage cool, 3-stage heat
thermostat, stand-alone controlled by return air temperature or space sensor. BAS/EMS ready
with the field configurable BACnet MSTP, N2 or ModBUS RTU communication protocols.
−Efficient, Durable Scroll Compressors - The Millennium design uses industrial grade hermetic
scroll compressors for peak efficiency and low noise operation.
−Four compressors, four independent refrigerant circuits provide excellent capacity and
turndown control. Unlike many competitors with products having single refrigerant circuits
should there be an issue with a refrigerant circuit only 25% of the Millennium’s capacity is
impacted. Competitors may lose 100% capacity if a refrigerant issue occurs.

Vibration Isolation - The Millennium's
neoprene mounts are typically
sufficient for most applications but
when sound and vibration transmission
are a major concern, UPG 1"and 2"
isolation springs provides for even
greater air fan noise and vibration.
Flexible Motor Options- The
choices of 7.5, 10, 15, 20 and 25
horsepower supply fan motors
and 5, 7.5, 10 and 15 horsepower
power exhaust motors provide
flexibility and correct motor sizing
to assure proper airflow and
maximum energy savings.
Indoor Air Quality (IAQ) options-
Offered from simple 2” throw-away
air filters, to 6” 95% efficiency MERV
14 filters. A sloped drain pan is
available in aluminized/galvanized or
stainless steel material to eliminate
standing condensate and prevent
corrosion.
Tool-Less, Hinged Access - Access to
key unit components are easily
accessed through tool-less, hinged
access doors. Choose the factory
option of electrical, filter and blower
access or electrical, filter, blower, heat
section and exhaust/fresh air.

Outdoor Air Options- All fresh air
and exhaust hoods ship mounted
and ready. Aluminum mesh filters
and barometric relief dampers
included on all product ordered
with a motorized damper or
economizer.
Outdoor Air Options Continued-
Millennium packaged products
equipped with “Tilt-Out” side fresh
air hoods. Simply tilt the hoods out
and secure with two screws and
Done!
With the combination of both side
and end return hoods 100%
economizer operation is possible.
Many competitors cannot achieve
100% economizer operation due to
insufficient fresh air intake points.
Modulating, Multi-Staged Gas
Heat Options- Choose from single,
dual or three stage gas heat (3
stages 40 ton only). Modulating
gas heat is available on all 25-40
ton units that achieves up to an 8:1
turn-down.
Hot water, steam and electric heat
is also available.

Heavy Steel Lifting Lugs-
Positioned at each end and the
middle of the packaged units crane
lifts are quick and easily rigged and
prevent any possible unit damage
as long as proper rigging is done.
Some competitors punch holes in
the base rails for rigging, thus
providing the potential for unit and
unit base rail damage.
This manual suits for next models
4
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