York YCUL0026 User manual

RENEWAL PARTS
AIR-COOLED CONDENSING UNIT
HERMETIC SCROLL 60 HZ
New Release Form: 150.63-RP5 (903)
MODELS YCUL0016, 0026, 0030, 0036, 0040, 0046, 0050, 0056,
0060, 0066, 0076, 0080, 0086 and YCUL0090
200-3-60
230-3-60
315-3-60
460-3-60
575-3-60
MODELS ONLY
16 - 90 TON
270 - 457Kw
60 Hz
YCUL
STYLE "C"

YORK INTERNATIONAL
2
FORM 150.63-RP5 (903)
Work on electronic equipment should not be undertaken unless the individual(s) have been
trained in the proper maintenance of equipment and is (are) familiar with its potential hazards.
Shut off power supply to the equipment before beginning work and follow lockout procedures.
When working inside equipment with power off, take care to discharge every capacitor likely to
hold dangerous potential.
Be careful not to contact high voltage connections when installing or operating this equipment.
LOW VOLTAGE
DO NOT be misled by the term “low voltage.” Voltages as low as 50 volts may cause death.
WARNING
HIGH VOLTAGE
Is used in the operation of this equipment.
DEATH OR SERIOUS INJURY
may result if personnel fail to observe safety precautions.
TABLE OF CONTENTS
CONDENSER COILS
FAN
PIPING
COMPRESSOR
CONTROL AND POWER PANELS
CHILLER OPTIONS
PAGE
UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA ...........................................3
CONDENSER COIL COMPONENTS ..................................................................................4
FAN COMPONENTS ............................................................................................................6
REFRIGERANT PIPING COMPONENTS............................................................................7
COMPRESSOR ..................................................................................................................10
CONTROL PANEL AND POWER PANEL...........................................................................16
SENSOR HARNESS...........................................................................................................68
TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS ...................................71
WIRE HARNESS CONNECTORS-FIELD REPLACEMENT PART NUMBERS ...............72
YCUL CHILLER OPTIONS - KITS ......................................................................................73
ENCLOSURE KIT OPTIONS ..............................................................................................75
REMOTE CONTROL CENTER ..........................................................................................80
REMOTE CURRENT/TEMPERATURE RESET PARTS BREAKDOWN ............................81
RECOMMENDED SPARE PARTS......................................................................................82

YORK INTERNATIONAL 3
FORM 150.63-RP5 (903)
UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA
PART NUMBER – LETTER CODES
BASIC PART NUMBER
55
EXTENDED FIELD WARRANTY
X
B
C
D
E
F
G
H
: Aluminum
: Copper
: Black Fin
: Phenolic
: TEAO Fan
Motors
EVAP. FIELD CONDENSER FIELD CABINET FIELD
: 1st Year Parts Only
: 1st Year Parts & Labor
: 2nd Year Parts Only
: 2nd Year Parts & Labor
: 5 Year Compressor Parts Only
: 5 Year Compressor Parts & Labor Only
: 5 Year Units Parts Only
: 5 Year Unit Parts & Labor
: Wire Condenser Headers Only (factory)
: Wire (Full Unit) Enc. Panels (factory)
: Wire/Louvered Enc. Panels (factory)
: Louvered (Cond. Only) Enc. Panels (factory)
: Louvered (Full Unit) Enc. Panels (factory)
: Acoustic Sound Blanket
: Low Sound Fans
: 1" Deflection
: Seismic
: Neoprene Pads
61
PLANT OF MANUFACTURE
R
: Monterrey
56
REFRIGERANT WARRANTY
X
1
2
5
: No Refrigerant Warranty
: 1 Year Refrigerant
: 2 Year Refrigerant
: 5 Year Refrigerant
NOTES:
1. Q :DENOTES SPECIAL / S.Q.
2. # :DENOTES STANDARD
3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED
4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only.
5. Plant of manufacture to include PIN 56 upon entering the chiller order.
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
X X X
C 1
X B 3
X P 5
X 7
X B
L
A 1
X X S
N
MP = Multiple Point
SP = Single Point
NF = Non-Fused
TB = Terminal Block
Ser. = Service
Ind. Sys. Brkr. & L. Ext. Handles = Individual
System Breaker & Lockable External Handle
: Low Ambient Kit
: High Ambient Kit
: High and Low Ambient Kits
: BAS/EMS Temp. Reset / Offset
: Spanish LCD & Keypad Display
: French LCD & Keypad Display
: German LCD & Keypad Display
: Italian LCD & Keypad Display
: Discharge Pressure Readout
: Suction Pressure Readout
: Discharge and Suction Pressure Readouts
: N. American Safety Code (cU.L./cETL)
: No Listing (typically 50 HZ non-CE, non-U.L.)
: Suction Temp Sensor
: Motor Current Module
: Remote Control Panel
: OptiView Remote Panel
: No Sequence Control
:Low Temp. Brine (LBrT)
:Thermal Storage
:Chicago Relief Code
:Service Isolation Valve
:Both Chicago & Isolat.
:Standard Valve
:Hot Gas By-Pass
(# circuits)
:Heater (Standard)
: Standard Power Option
: MP NF Disc Switches
: MP Circuit Breakers
: SP NF Disc Switch
: SP Terminal Block
: SP Circuit Breaker
: SP TB w/ Ind Sys Brkr
: SP NF Disc Sw w/ Ind Sys Brkr
: Transformer 115/24V (factory)
: Power Factor Capacitor
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD
X X L # #
M D H
M B A C
S D T S
S X S B
B X F X
S B G 1
D B I
T R
C S X
B
L
N
T
C
R
O
X
: YORK
: Chiller
: Air Cooled
: Scroll
YCUL0086EC46XCA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL
Y # # # # E C 1 7 C
C B 2 8
U 4 0 A
L 4 6
5 0
5 8
X
High Efficiency :R-22
:R-407C
:200/3/60
:230/3/60
:380/3/60
:460/3/60
:380-415/3/50
:575/3/60
:Across the Line
:Design Series C
:Engineering
Change
or PIN Level
Tons/Kw
0016 0056
0026 0060
0030 0066
0036 0076
0040 0080
0046 0086
0050 0090
: ASME Pressure Vessel

YORK INTERNATIONAL
4
FORM 150.63-RP5 (903)
Condenser
CONDENSER COIL COMPONENTS
FIG. 1 – CONDENSER COIL COMPONENTS (REF. TABLE 1, PAGE 5)
50850-100aa
28580-100-03a
28580-100-2a
5
1
2
3
4
POWER
PANEL
END OF
CHILLER
RIGHT
LEFT
Discharge
Headers Liquid
Headers

YORK INTERNATIONAL 5
FORM 150.63-RP5 (903)
CONDENSER COIL COMPONENTS (CONT’D)
Condenser
TABLE 1 – CONDENSER COIL COMPONENTS (SEE FIG. 1, PAGE 4)
ITEM
NUM-
BER
DESCRIPTION POSI-
TION QTY YCUL0016 & YCUL0026 YCUL0030 YCUL0036 YCUL0040
1Header, Discharge RH 1 375-31223-000 375-30685-000 375-25897-000 375-25897-000
2Header, Discharge LH 1 375-31224-000 375-30686-000 375-25894-000 375-25894-000
3Header, Liquid RH 1 375-51203-000* 375-51205-000 375-51196-000 375-51196-000
375-51207-000**
4Header, Liquid LH 1 375-51202-000* 375-51204-000 375-51197-000 375-51197-000
375-51206-000**
ALUMINUM FIN COILS
5Coil BOTH 4 375-46182-100 375-46182-200 375-46182-300 375-46182-300
BLACK FIN COILS
5Coil BOTH 4 375-46183-100 375-46183-200 375-46183-300 375-46183-300
PHENOLIC COILS
5Coil BOTH 4 375-46184-100 375-46184-200 375-46184-300 375-46184-300
COPPER COILS
5Coil BOTH 4 375-46185-100 375-46185-200 375-46185-300 375-46185-300
ITEM
NUMBER DESCRIPTION POSI- TION QTY
YCUL0046,
0050, 0056 &
YCUL0060
YCUL0066 YCUL0076
YCUL0080,
0084 &
YCUL0090
1Header, Discharge RH 2 375-30619-000 375-30764-000 375-30662-000 375-45820-000
2Header, Discharge LH 2 375-30620-000 375-30765-000 375-30663-000 375-45817-000
3Header, Liquid RH 2 375-51200-000 375-51193-000 375-30669-000 375-45813-000
4Header, Liquid LH 2 375-30626-000 375-30766-000 375-30668-000 375-45815-000
ALUMINUM FIN COILS
5Coil BOTH 8 375-46182-400 375-46182-500 375-46182-600 375-45259-100
BLACK FIN COILS
5Coil BOTH 8 375-46183-400 375-46183-500 375-46183-600 375-45259-200
PHENOLIC COILS
5Coil BOTH 8 375-46184-400 375-46184-500 375-46184-600 375-45259-300
COPPER COILS
5Coil BOTH 8 375-46185-400 375-46185-500 375-46185-600 375-45259-400
TABLE 1 (CONT'D) – CONDENSER COIL COMPONENTS (SEE FIG. 1, PAGE 4)
Note: Header left or right position is viewed from power panel end of chiller.
Note: Header left or right position is viewed from power panel end of chiller.
Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller.
Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller.
*Note: YCUL0016 only.
**Note: YCUL0026 only.

YORK INTERNATIONAL
6
FORM 150.63-RP5 (903)
FAN COMPONENTS
Fans
37970-01
Service Note:
Fan Hub to Shaft Joint should be
sealed with protective coating - use
RUST VETO 344 - a solvent type,
rust preventative coating.
FIG. 2 – FAN COMPONENTS
TABLE 2 – FAN COMPONENTS
Service Note: Pin Location 52 in Model Number will be
“X” for Standard Fan, or “L” for Low Noise Fan.
See page 3.
S= Recommended Spare Parts
ITEM
NUMBER DESCRIPTION
VOLTAGE
CODE
FAN TYPE
STANDARD
7/8", 1160 RPM
LOW NOISE
7/8", 850 RPM
1sMotor, Fan 2 HP
(YCUL0016-YCUL0090)
-17 024-30900-002 024-30933-002
-28 024-30900-002 024-30933-002
-40 024-30900-004 024-30933-004
-46 024-30900-001 024-30933-001
-50 024-30900-001 024-30933-001
-58 024-30900-003 024-30933-003
2sBlade All 026-37577-000 026-37579-000
3Guard All 026-35605-000
4Orifice All 026-36760-000
5Support, Inner All 075-29060-000
6Support, Outer All 075-29061-000
7Screw, Cap (M8x125) All 021-18494-000
8Spacer 075-29007-000

YORK INTERNATIONAL 7
FORM 150.63-RP5 (903)
Piping
REFRIGERANT PIPING COMPONENTS
CHILLER MODEL YCUL
FIG. 3 – REFRIGERANT PIPING COMPONENTS - MODEL YCUL0046 SHOWN
(REF. TABLE 3, PAGES 8 AND 9)
28566-100-01
SYSTEM 2
SYSTEM 1
SUCTION PIPING
28566-100-02a
LIQUID
REFRIGERANT
PIPING
28566-100-03b
DISCHARGE
PIPING
5
5
4
4
8

YORK INTERNATIONAL
8
FORM 150.63-RP5 (903)
Piping
REFRIGERANT PIPING COMPONENTS (CONT’D)
CHILLER MODEL YCUL
TABLE 3 – REFRIGERANT PIPING COMPONENTS
(SEE FIG. 3, PAGE 7)
S= Recommended Spare Parts
ITEM
NO. SYS. DESCRIPTION YCUL0016 & YCUL0026 YCUL0030 YCUL0036 & YCUL0040
11 Valve, Ball (Suction) 022-08883-000 022-09752-000 022-09752-000
21 Valve, Shut-Off 022-00009-000 022-00009-000 022-00009-000
31 Valve, Liquid Stop 022-02992-000 022-10022-000 022-10022-000
41 Valve, Shut-Off 022-00009-000 022-00009-000 022-00009-000
51 Valve, Ball (Discharge) 022-09749-000 022-09750-000 022-09750-000
61
Insulation, 1 1/8" 010-02841-000 N/A N/A
Insulation, 1 3/8" 010-02848-000 N/A N/A
Insulation, 1 5/8" 010-03628-000 010-03628-000 010-03628-000
Insulation, 2 1/8" N/A 010-02842-000 010-02842-000
71 Compressor See pages 12 and 13
81 Valve, Relief 022-08863-000 022-08863-000 022-08863-000
91 Dehydrator 026-36510-000 026-36510-000 026-30598-000
10s1 Core, Dehydrator N/A N/A 026-18328-000
11 1 Moisture Indicator 026-15305-000 026-15305-000 026-15305-000

YORK INTERNATIONAL 9
FORM 150.63-RP5 (903)
Piping
REFRIGERANT PIPING COMPONENTS (CONT’D)
CHILLER MODEL YCUL
TABLE 3 (CONT'D) – REFRIGERANT PIPING COMPONENTS
(SEE FIG. 3, PAGE 7)
ITEM
NO. SYS. DESCRIPTION YCUL0046, 0050, 0056 & YCUL0060
YCUL0066, 0076,
0080 & YCUL0086 YCUL0090
1Both Valve, Ball (Suction) 022-09752-000 022-09752-000 022-09753-000
2Both Valve, Shut-Off 022-00009-000 022-00009-000 022-00009-000
3Both Valve, Liquid Stop 022-10022-000 022-10022-000 022-10022-000
4Both Valve, Shut-Off 022-00009-000 022-00009-000 022-00009-000
5Both Valve, Ball (Discharge) 022-09750-000 022-08883-000 022-08883-000
6Both
Insulation, 1 3/8" 010-02848-000 010-02848-000 N/A
Insulation, 1 5/8" 010-03628-000 010-03628-000 010-03628-000
Insulation, 2 1/8" 010-02842-000 010-02842-000 010-02842-000
7Both Compressor See pages 12 and 13
8Both Valve, Relief 022-08863-000 022-08882-000 022-08882-000
9Both Dehydrator 026-30598-000 026-36759-000 026-36759-000
10sBoth Core, Dehydrator 026-18328-000 026-18328-000 026-18328-000
11 Both Moisture Indicator 026-15305-000 026-32397-000 026-32397-000
026-32800-000 026-32800-000

YORK INTERNATIONAL
10
FORM 150.63-RP5 (903)
COMPRESSOR
Compressor
FIG. 5 – COMPRESSOR LAYOUTS (REF. TABLES 4, 4A AND 4B, PAGES 11 - 15)
28571-100-04a
28579-100-01a
YCUL0016, YCUL0026, YCUL0030
and YCUL0036
YCUL0040
28581-100-01a
YCUL0076, YCUL0080, YCUL0086
and YCUL0090
YCUL0046, YCUL0050, YCUL0056,
YCUL0060 and YCUL0066
28593-100-01a