Yowza Jupiter Pilot User manual

2
YOWZA JUPITER PILOT CROSSTRAINER
※TABLE OF CONTENTS
1. PRECAUTIONS．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．． P3
2. BEFORE YOU BEGIN．．．．．．．．．．．．．．．．．．．．．．．．．．．．．． P4
3. SUPPLIED COMPONENTS / SUPPLIED HARDWARE．．．．．．．．．．．．．． P5~P6
4. PARTS LIST．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．． P7~P11
5. ELLIPTICAL OVERVIEW．．．．．．．．．．．．．．．．．．．．．．．．． P12~P13
6. ASSEMBLY INSTRUCTIONS．．．．．．．．．．．．．．．．．．．．．．．． P14~P29
7. EXPLODED DIAGRAM．．．．．．．．．．．．．．．．．．．．．．．．．．． P30~P35
8. WIRING DIAGRAM．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．． P36
9. STABILIZER ADJUSTMENT．．．．．．．．．．．．．．．．．．．．．．．．．．． P37
10. TRANSPORT INSTRUCTION．．．．．．．．．．．．．．．．．．．．．．．．．． P38
11.CORRECT USE．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．． P39
12. IMPORTANT STEPS．．．．．．．．．．．．．．．．．．．．．．．．．．．．．． P40
13. MUSCLE CHART．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．． P41
14. STRETCHING ROUTINE．．．．．．．．．．．．．．．．．．．．．．．．．．．． P42
15. WARRANTY．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．． P43~P44
16. COMPUTER OPERATION．．．．．．．．．．．．．．．．．．．．．．．．． P45~P54
Yowza Technical Support
877-969-9240
Enter Serial Number: ________________________
Enter Original Sales Order # ________________________
Purchase Date: ______________

http://www.yowzafitness.com/
3
PRECAUTIONS
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the boxes.
Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing
any parts or have any assembly questions call your local dealer or contact us directly.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to assemble
the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from
anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free
area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when
assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 300lbs/136kg, it is not recommended that you
use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to
support users whose weight exceeds this limit.

4
YOWZA JUPITER PILOT CROSSTRAINER
BEFORE YOU BEGIN
Before assembling or using the exercise cycle, please read the following instructions carefully. They contain important information for
use and maintenance of the equipment as well as for your personal safety. Keep these instructions in a safe place for maintenance
purposes or for ordering spare parts.
Product-Scope: This product is made for home use only and tested up to a maximum body weight of 330lbs/150 kg.
Product-Performance: This ergometer is speed independent, i.e. the performance is independent from pedal frequency.
Product-Feature: The resistance can be changed by the computer.
Use-Scope: The exerciser may not be used by persons with a weight of over 330lbs/150 kg.
Use-Scope: This product is designed for the physical exercise by adults. Please ensure that children only use it under the
supervision of an adult.
Use-Environment: Ensure that those present are aware of possible hazards, e.g. movable parts during training.
Use-Environment: Ensure that sufficient space is available to use the home exerciser.
Use-Environment: Place the home exerciser on an even, non-slippery surface.
Use-Environment: Please ensure that liquids or perspiration never enter the machine or electronic.
Use-Environment: Keep the equipment indoors, away from moisture and dust. Do not put the equipment in a garage or covered
patio, or near water.
Use-Environment: The product is made for home use only. Warranty and manufacturer's liability do not extend to any product or
damage to the product caused by commercial purposes.
User-Health: Consult your physician before starting with any exercise programs to receive advice on the optimal training.
User-Health: Incorrect/excessive training can cause health injuries.
User-Health: If you feel sickness, chest pain, fits of dizziness or breathlessness during your training, immediately stop the training
and consult your physician.
Product-Preparation: Ensure that training only starts after correct assembly, adjustment and inspection of the home exerciser.
Product-Preparation: Follow the steps of the assembly instruction carefully.
Product-Preparation: Only use suitable tools for assembly and ask for assistance if necessary.
Product-Preparation: Only use original Yowza parts as delivered (see checklist).
Use-Preparation: Tighten all adjustable parts to prevent sudden movement while training.
Use-Instruction: Please follow the advice to correct training as detailed in the training instructions.
Use-Instruction: Do not use the home exerciser without shoes or loose shoes.
Use-Safety: Be aware of non-fixed or moving parts whilst mounting or dismounting the home exerciser.
Use-Safety: Use the height adjustment caps on the rear tube to ensure stable position of the home exerciser
Use-Safety: Make sure the front wheels are placed in the correct position: see assembly instruction.
Product-Power-Safety: The unit requires a power supply of 100V –125V / 50-60Hz. It should be connected to a safety socket with
a single 10A fuse. Before commissioning the appliance pay attention to the fact that the correct plug-in power supply unit (observe
marking) has been connected properly
Product-Maintenance: If the equipment is in regular use, check all its components thoroughly every 1 –2 month. Pay particular
attention to the tightness of bolts and nuts. This applies especially to the securing bolts for saddle and handlebars.
Product-Maintenance: Incorrect repairs and structural modifications (e.g. removal or replacement of original parts) may endanger
the safety of the user.
Product-Maintenance: Damaged components may endanger your safety or reduce the lifetime of the equipment. For this reason,
worn or damaged parts should be replaced immediately and the equipment taken out of use until this has been done.
Product-Maintenance: Only use original Yowza spare parts.
Product-Maintenance: Do not under any circumstances carry out electrical repairs or alterations yourself. Always ensure that such
work is done by a properly qualified electrician.
Product-Maintenance: Disconnect the apparatus from the mains before doing repair, maintenance or cleaning work.

http://www.yowzafitness.com/
5
SUPPLIED COMPONENTS
This list identifies the major components you will use to assemble this product.
No.
Description
Qty.
310
Crank shaft-20X118.6
1
215
Upright
1
216
Console support tube
1
311
Action Handlebar –Right
1
153
Pedal Arm Front Pivot
Cover
2
114
Main frame Assembly
1
419
Incline Frame
1
218
Console Assembly
1
423
Right side Chain Cover-
Rear
2
311
Action Handlebar –Right
1
227
Kettle holder
1
414
Right Side Chain Cover-
Front
1
409
Left side Chain Cover-
Front
1
130
Action Handlebar Lower
Cover
4
217
Console back cover
1
125
Action Handlebar side
cover
2
131
Pedal swing arm pivot
Cap
2
445
Pivot Arm Cover –LF
1
446
Pivot Arm Cover –LR
1
447
Pivot Arm Cover –RF
1
448
Pivot Arm Cover –RR
1
901
Power cord
1
901
x1

6
YOWZA JUPITER PILOT CROSSTRAINER
SUPPLIED HARDWARE
This list identifies the hardware you will use to assemble the product. To help distinguish between the various types of
screws and bolts, use the scale below to measure them and compare them to the sizes listed.
No.
Description
Qty.
858
M10x40mm Bolt
4
841
M8x20mm Bolt
4
313
M16x26xM8mm
Bolt
2
315
M16x22xM8mm
Bolt
2
820
M10x58mm Nut
1
828
M14x25mm Bolt
2
872
M10x17x3mm
Washer
4
857
M10x56mm Bolt
1
861
M10x20x4 Washer
4
871
M8x14x2mm
Washer
4
829
M8x26x3mm
Washer
2
831
M8x20mm Bolt
2
801
M4x15mm Screw
16
884
M5x6mm Bolt
2
A
17mm Socket
1
B
8mm Allen Key
1
C
6mm Allen Key
1
D
3mm Allen Key
1
E
Screw driver
1
F
5mm Allen Key
1
883
M5X20 Cross screw
2
874
Washer
∮16X26X2mm
2
800
M4X12 Screw
4
MILLIMETERS

http://www.yowzafitness.com/
7
PART LIST
Part No.
Part name
Quantity
110
Bearing 6004
2
114
Main frame Assembly
1
120
Bearing bushing- 21X29X33.5
1
125
Action Handlebar side cover
2
126
Action Handlebar Cover –LL
1
127
Action Handlebar Cover –LR
1
128
Action Handlebar Cover –RR
1
129
Action Handlebar Cover –RL
1
130
Action Handlebar Lower Cover
4
131
Pedal swing arm pivot Cap
2
138
Transportation Wheel
2
153
Pedal Arm Front Pivot Cover
2
154
Transportation wheel Cap
2
155
Transportation wheel side cover
2
213
Bearing 6000WM
4
214
Bearing 6002
4
215
Upright
1
216
Console support tube
1
217
Console back cover
1
218
Console
1
227
Kettle holder
1
235
Hand pulse sensor cover
2
240
Action Handlebar foam
2
300
Oval Tube Cap-75.5X36X60
2
301
Action Handlebar cap
2
302
Rear Stabilizer
1
303
Action Handlebar foam
2
304
Crank shaft
2
305
Bearing 6004
4
306
Crank shaft plate
2
307
16X26mm-M8 Bolt
2
308
Driving belt pulley
1
309
Driving belt-30J-6
1
310
Crank shaft-20X118.6
1
311
Action Handlebar –Right
1
313
16X26mm-M8 Bolt
2
315
16X22mm-M8 Bolt
2
316
Moving Linkage –Left
1
317
Moving Linkage –Right
1
318
Action Handlebar –Left
1
320
Adjustment feet-36X10-M8X25-
2
324
Magnet Bracket
1

8
YOWZA JUPITER PILOT CROSSTRAINER
PART LIST
Part No.
Part name
Quantity
333
Bearing 2201
2
334
Pedal Buffer
1
335
Moving Linkage Bushing
4
401
Switch Plate cover
1
403
Pedal Soft Cushion
2
406
Pedal Support Base
1
409
Left side Chain Cover- Front
1
410
Main Chain Cover- Left
1
411
Front Chain Cover- Left
1
412
Left side Chain Cover- Rear
1
414
Right Side Chain Cover-Front
1
416
Front Chain Cover- Right
1
417
Side cover-outside
2
418
Pedal Swing Arm-Left
1
419
Incline Frame
1
420
Pedal Swing Arm-Right
1
421
Transportation wheel Bushing 26X16X10.7mm
4
422
Incline Frame Holder –Rear
2
423
Right side Chain Cover- Rear
1
424
Bushing 25.6X28.6X50mm
2
428
Foot Plate side cover
4
429
Bearing Holder-ID40XOD47X39
2
430
Bearing 6205
4
431
Rear Foot Plate Tube Rear Cover-Lower
2
432
Incline Frame Positioner
1
433
Rear Foot Plate Tube Rear Cover-Upper
2
434
Foot Plate –Right
1
435
Cylinder -head inner hexagon screws M10X73
1
436
Foot Plate –Left
1
437
Chain cover Clip ∮1.2X28
1
439
Incline Arm bearing bushing
2
443
Pedal Swing Arm Cap
2
444
Foot Plate tube-Left
1
445
Pivot Arm Cover –LF
1
446
Pivot Arm Cover –LR
1
447
Pivot Arm Cover –RF
1
448
Pivot Arm Cover –RR
1
449
Switch Board
1
450
Main Chain Cover- Right
1
451
Incline Frame Holder –Front
2
452
Rubber cushion-M5.5X25X45
4
453
Bearing 2203
2

http://www.yowzafitness.com/
9
PART LIST
Part No.
Part name
Quantity
454
Pedal tube-Right
1
455
Elevation gear motor sleeve
1
502
Flywheel belt pulley-FT1.1
1
503
Flywheel Axle- 10X100.8
1
504
Flywheel ring-shaped Holder- 48X24XT2.5
1
506
Aluminum Disk- OD310X3
1
507
Flywheel Assembly
1
508
Motor fixed seat-84.5X40X35-T2.5
1
510
Tension pulley fix plate
1
512
Bearing 6300
2
517
Flywheel D-shaped Holder-48X24XT2.5
1
518
Adjustment feet
1
537
Motor Connecting rod-1
1
539
Motor Connecting rod-2
1
555
Spring nut
1
601
4 PIN cables(4NF)-upper 1150
1
603
4 PIN cables(4NF)-lower 550
1
604
Elevation gear motor
1
605
Two core cables(2NF)-950
1
606
8 PIN motor connection cables-850
1
607
Three core cables(2NF)-950
1
608
Singe wire-White 100
1
609
Speed sensor wire(K w/M)-800
1
610
Singe wire-Red 500
2
618
Ground wire-150
1
611
Control board
1
612
Electric Outlet
1
613
Double-Pole Switch
1
614
Power breaker
1
615
Motor
1
616
Transformer-57style
1
800
M4X12 Screw
4
801
M4X15 Screw
49
803
C-clipM12
2
804
Plastic Washer ∮12X20X2
2
805
Plastic Washer ∮12X20X0.5
2
806
Fixing Insert-OD6X12-9X3
4
807
Washer ∮8X17X1.5
8
808
Button head inner hexagon screw M4X45
1
810
Cylinder -head inner hexagon screws M6X45
1
811
M5X10 Screw
4
812
Washer ∮6X13X1.5
3

10
YOWZA JUPITER PILOT CROSSTRAINER
COMPUTER OPERATION
Part No.
Part name
Quantity
813
Washer ∮10X26X2
2
814
Round head cross- screw M5X6
2
815
Round head cross- screw M6X6
4
816
M4X8 Screw
4
817
Spring Washer ∮8X14X2
6
818
Round head cross- screw M8X15
6
819
C-clipM6
1
820
Locknut M10
4
821
Flange outer hexagonal screws
M6X14
2
822
M4X12 screw
6
823
Cylinder -head inner hexagon screws M8X30
2
824
Flat-head inner hexagon screws M10X39
1
826
Thin Nut
2
828
M14X25mm Bolt
2
829
Washer ∮6X26X2
2
830
Round head cross- screw M4X12
4
831
Cup head hex socket cap screw-M8x20mm
4
832
Washer ∮10X20X1.5
9
833
Washer ∮6.5X22X12
2
834
M5X30 Screw /washer
4
835
M6X15 Screw /washer
6
836
M3X14 screw
1
838
M4X12screw/washer
8
839
Compressed spring∮1.5X15X25X5
1
840
Flang nut M10
1
841
Cylinder -head inner hexagon screws M8X20
4
842
Locknut M6
1
843
C-Clip M10
1
844
Washer ∮20X30X2
1
845
Round head cross- screw M5X14
8
846
Washer ∮5X10X1
2
847
Control board
8
848
M8X17 Bolt
2
849
Button head inner hexagon screw M10X20
4
850
Button head inner hexagon screw M8X12
8
851
Locknut M8
2
852
M4X12 Screw
2
856
Cylinder -head inner hexagon screws M10X20
4
857
Button head inner hexagon screw M10X56
1
858
Cylinder -head inner hexagon screws M10X40
4
859
Outer hexagon screw M8X45x25
2
860
Plastic insert OD6X12-9X3
8

http://www.yowzafitness.com/
11
PART LIST
Part No.
Part name
Quantity
861
M10x20x4 Washer
4
864
Cylinder -head inner hexagon screws M10X73
1
866
Thin Nut M4
1
867
Washer ∮16X26X2
4
868
Spring 4.5 XOD25xl74.47
2
869
M5X22
2
871
Spring Washer ∮8X14X2
6
872
Spring Washer ∮10X17X3
10
874
Washer∮16X26X2mm
2
877
M8X25 screw/washer
4
878
Metal shrapnel- 21X13X0.7
6
879
Cup head hex socket cap screw-M10X50X20mm
1
882
Washer ∮10x33x2
2
883
Cross screw M5X20
2
884
Inner hexagon M5X6
2
888
C-Clip32
2
889
Wire Clip-SR-5R1
2
897
Nylon Nut M10
2
901
Hardware kit
1
902
Power Cord
1

12
YOWZA JUPITER PILOT CROSSTRAINER
ELLIPTICAL OVERVIEW
Power switch and
Power socket
LCD
Action handlebar
Foot Plate
Foot Plate Tube
Tube
Handle grip
Rear Stabilizer tube
Stabilizer tube
Handle pulse sensor

http://www.yowzafitness.com/
13
Transportation wheel
Front Stabilizer tube
Console
Moving Linkage
Console side cover
Upright tube
ELLIPTICAL OVERVIEW

14
YOWZA JUPITER PILOT CROSSTRAINER
STEP1
ASSEMBLY

http://www.yowzafitness.com/
15
STEP2
ASSEMBLY
857
X1
820
X1
858
X4
872
X4
861
X4

16
YOWZA JUPITER PILOT CROSSTRAINER
STEP3
ASSEMBLY
800
X4
448
X1
446
X1

http://www.yowzafitness.com/
17
STEP4
ASSEMBLY
447
X1
445
X1

18
YOWZA JUPITER PILOT CROSSTRAINER
STEP5
ASSEMBLY
883
X2
131
X1

http://www.yowzafitness.com/
19
STEP6
ASSEMBLY
841
X4
871
X4

20
YOWZA JUPITER PILOT CROSSTRAINER
STEP7
ASSEMBLY
801
X8