Zeitler EZ100 User manual

PULL LINE BLOWER
OPERATING INSTRUCTIONS

Production and Distribution
ZEITLER AG
Sonnhalde 7
CH-6206 Neuenkirch
SWITZERLAND
TEL [phone]
www.zeitler.swiss [email protected]
Dear Customer
Thank you for choosing a quality engineered ZEITLER product.
Our machines are built using modern production techniques and comprehensive quality
assurance. Every effort has been made to ensure your satisfaction and trouble-free use
of the machine.
Please contact either your dealer or us for any queries concerning your EZ100.
ZEITLER AG
Markus Zeitler

Contents
1. Important Instructions 4
2. Safety Precautions and Working Techniques 4
3. Scope of supply EZ100 7
4. Scope of supply EZ100 + Plus 8
5. Accessories, Consumables, Spare Parts 10
6. Putting into operation 13
7. How to use accessories 14
8. Assemble the Shuttles 15
9. Blowing mode with EZ100 16
10. Suction mode with EZ100 18
11. Cleaning 19
12. Storage 19
13. Transport 19
14. Trouble Shooting 20
15. Support 21
16. Service and Maintenance 22
17. Main Parts of EZ100 23
18. Technical Data EZ100 24
19. Guarantee / Legal Details 25
20. EC Declaration of Conformity 26

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1. Important Instructions
Congratulations on your purchase of an EZ100 Pull Line Blower which is a product
of the highest quality. The following instructions must be observed without fail and
relevant regulations complied with, in order to guarantee the product remains
functionally efficient and has a long service life.
As with all electrical equipment, when using this Pull Line Blower, particular care
must be taken to avoid personal injury and damage to equipment.
2. Safety Precautions and Working Techniques
Special safety precautions must be observed when working with an
electrical tool.
It is important you read and understand the operating instructions before
using your machine for the first time. Always keep the Operating
Instructions with the EZ100 for future reference. Non-observance of the
safety precautions may result in serious or even fatal injury.
Observe all application such as local safety regulations, standards and ordinances
of for example Government, Insurances, Associations etc.
If you have not used this type of power tool before: Have your dealer or other
experienced user show you how to operate your power tool properly.
Minors should never be allowed to use this machine except for minors of more than
16 years and being trained under supervision during their apprentice.
Bystanders, especially children, and animals should not be allowed in the area
where this machine is in use.
Inform all people present on possible dangers.
When the machine is not in use, disconnect the mains plug and place it so that it
does not endanger others. Secure it against unauthorized use.
The user of the unit is responsible for avoiding injury to third parties or damage to
their property.
Do not lend or rent your machine without the operating instructions. Be sure that
anyone using the EZ100 understands the information contained in the operating
instructions.
In some countries the operation of noise emitting electrical tools is restricted by
local regulations. Observe country specific requirements and regulations.

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Special Safety Regulations
The Pull Line Blower requires electricity for it to operate, which is supplied via the
mains plug. The device must never be used with an extension cable. The required
power supply depends on the country of operation –please check the type plate on the
unit for the minimum prescribed fuse value in the socket. Use socket with an earth
leakage circuit breaker!
Arrange the mains cable in such a way that it does not create a tripping hazard.
Safety equipment
The EZ-100 Pull Line Blower is equipped with an integrated thermal safety switch.
Accessories and Spare Parts
Only use genuine replacement parts and accessories that are explicitly approved
for the EZ100 by ZEITLER AG. These parts are specifically designed to match your
machine model and meet your performance requirements and also to avoid the risk
of accidents and damage to the machine. If you have any question in this respect,
consult an authorized servicing dealer.
Never attempt to modify your tool in any way since this will increase the risk of
personal injury.
ZEITLER AG excludes all liability for personal injury and damage to property
caused while using unauthorized attachments.
Engineering improvement
ZEITLER’s philosophy is to continually improve all of their products. For this reason,
we may modify the design, engineering and appearance of our products
periodically.
Therefore, some changes, modifications and improvements may not be covered in
the operating instructions.
Physical Condition
To operate this unit you must be rested, in good physical condition and mental
health. If you have any condition that might be aggravated by strenuous work,
check with your doctor before operating this electrical tool.
Do not operate this machine if you are under the influence of any substance
(alcohol, drugs) which might impair visions, dexterity of judgement.

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Applications
The EZ100 Pull Line Blower is intended exclusively for blowing in or sucking out
special pull lines in pipe work that has already been laid. Then, cables or extra
strong pull lines can be fixed to the pull line in order to pull them through the pipe
work.
It must not be used for any other purpose because of the increased risk of
accidents and damage to the machine. Never attempt to modify your electrical tool
in any way since this may result in accidents or damage to the machine.
Disposal of lines
Used lines can also be used for other purposes or must be properly disposed of. All
relevant regulations and laws of the particular country must be complied with when
disposing of old lines.
Personal protective equipment
Wear proper protective clothing and equipment
Clothing must be sturdy but allow complete freedom of movement. Wear
snug-fitting clothing, an overall and jacket combination, do not wear a
work coat.
Avoid any clothing, scarves, neckties, jewellery or anything that could get
into the air intake.
Tie up and confine long hair (e.g. with a hair net, cap, hard hat, etc.)
Wear sturdy shoes with non-slip soles
Wear safety glasses and ‘personal’ hearing protection, e.g. earplugs or
ear muffs.

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3. Scope of supply EZ100
Standard equipment in original plastic carrying case:
1 x EZ100 Pull Line Blower
(Art. 100045 for 230 V / 50 Hz)
(Art. 100046 for 115 V / 60 Hz)
5 x Shuttle sets dimensions free of choice (ø 20-200 mm)
(Art. 112000 –112065)
1 x box with assembly material for shuttles (Art. 100056): content
40 Washers
20 screws
10 rings
2 wrench7 mm
1 sissors
2 x Special pull line, ø 1 mm, 24 kg tensile strength, approx. 900 m
(Art. 100132)
1 x suction unit (Art. 100059)
1 x carrying belt (Art. 100015)

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4. Scope of supply EZ100 + Plus
PLUS equipment in original plastic carrying case.
1 x EZ.100 Pull Line Blower with change-over front
(Art. 100544 for 230 V / 50 Hz)
(Art. 100545 for 115 V / 60 Hz)
5 x Shuttle sets dimensions free of choice (ø 20-150 mm)
(Art. 112000 –112065)
1 x box with assembly material for shuttles (Art. 100056): content:
40 Washers
20 screws
10 rings
2 wrench7 mm
1 sissors
2 x Special pull line, ø 1 mm, 24 kg tensile strength, approx. 900 m
(Art. 100132)
1 x suction unit (Art. 100059)
1 x carrying belt (Art. 100015)

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Extra + Plus:
1 x Special equipment for small tube diameters 25-50 mm (Art. 100073)
1 x Foam adapter (ø 170 mm) (Art. 100076)
1 x parachute 30-600mm (Art. 100309)
1 x parachute 60-100 mm (Art. 100152)
1 x parachute 100-150 mm (Art. 100153)
1 x cone (Art. 100075)

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5. Accessories, Consumables, Spare Parts
Art. 100132 Pull line roll Ø 1 mm, tensile strength approx. 24 kg
approx. 900 m / roll, box of 10 rolls
Art. 100716 Toneable pull line roll Ø 1 mm, with copper wire
tensile strength approx. 24 kg, approx. 820 m / roll,
box of 10 rolls
Art.100136 Pull line roll Ø 4 mm, tensile strength approx. 210 kg
approx. 1100 m / roll, box of 3 rolls
Art.100717 Toneable pull line roll Ø 4 mm, with copper wire
tensile strength approx. 210 kg, approx. 1100 m / roll,
box of 3 rolls
Art.100522 Pull line roll Ø 4 mm, tensile strength 210 kg
with meter marks, approx. 1100 m / roll
box of 3 rolls
Art.100140 Pull line roll Ø 4 mm, tensile strength 300 kg,
approx. 750 m / roll, box of 3 rolls
Art.100309 Parachute yellow for ducts (inner)
Ø of 30 to 60 mm
Art.100152 Parachute green for ducts (inner)
Ø of 60 to 100 mm
Art.100153 Parachute blue for ducts (inner)
Ø of 100 to 150 mm