ZEP dyna-mate 2 Installation and operation manual

A. General Information
Read and understand all labels, MSDS, and this instruction manual before use.
The Dyna-Mate II and Dyna-Mate II Air are designed to clean soiled, greasy, and oily parts, using
Zep’s Dyna-143 or Dyna-170.
Install your parts cleaner on a flat level surface, capable of supporting the load, in a well-
ventilated area. The operator is responsible for determining and maintaining adequate ventilation.
This equipment is designed for use with Dyna-143 or Dyna-170. Do not add any other chemicals
including, but not limited to, kerosene, fuel oil, gasoline, chlorinated solvents, or detergents. The
use of unapproved solvents could cause a potentially hazardous condition.
Under certain conditions the solvent could burn. For your protection, a fusible link system
automatically closes the cover of the parts cleaner in the event that a fire occurs in the sink work
area. The closed cover contains the fire inside the metal tank. Do not leave large objects in the
parts cleaner while in the raised position or hang anything on the cover that could prevent it from
closing completely. Do not replace the fusible link with any other device to hold the cover up.
To minimize the risk of personal injury, it is important that you read, understand, and follow the
instructions provided in this manual.
B. Fire Prevention
In case of a fire:
When using Dyna-143 or Dyna-170,
Use a Type ABC or Type BC fire extinguisher.
Do not use water.
Contact your local fire department.
To reduce the risk of fire when cleaning carburetors or other fuel supplying components, remove
all gasoline into a proper disposal container before placing the component into the parts cleaner.
Do not spray aerosols into or around this machine. Install the equipment in an area away from
heat, sparks, and open flame. Never put hot parts into the solvent.
Do not modify the equipment in any way.
Do not leave solvent-soaked rags in the parts cleaner, wadded up on workbenches, or in
uncovered containers.
Soak up all solvent spills with absorbent material. Dispose of all solvent-soaked material in
accordance with regulatory requirements.
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C. Environmental Precautions
1. Avoid spilling solvent. If solvent is spilled, clean it up immediately. Consult the Material
Safety Data Sheet for instructions on clean up and disposal.
2. Contain leaks promptly. Notify local environmental authorities if necessary.
3. Proper housekeeping in the area of the parts cleaner is the responsibility of the user.
4. Check with your local jurisdiction for any other applicable materials compliance
requirements.
5. Do not remove devices designed to reduce evaporation except to process work or to
perform maintenance.
6. For further information consult the Material Safety Data Sheet.
D. INSTALLATION INSTRUCTIONS.
DYNA-MATE II
1. Inspect the unit closely for damage. If damage is apparent report it immediately to the delivering
carrier.
2. The Dyna-Mate II must be installed on a flat level surface that will support the weight of the machine,
in a well-ventilated area.
3. Plug the power cord into a properly grounded 120V/60Hz outlet. A ground fault circuit interrupter
protected outlet is preferred.
4. Fill the reservoir to just below the shelf (5US gallons) with Zep Dyna-143 or Dyna 170.
DYNA-MATE II AIR
1. Inspect the unit closely for damage. If damage is apparent report it immediately to the delivering
carrier.
2. The Dyna-Mate II must be installed on a flat level surface that will support the weight of the machine,
in a well-ventilated area.
3. Connect a ¼” FPT air line capable of delivering a minimum of 2 CFM @ 60PSI to the air inlet on the
front of the control box. It is recommended that an air line filter be installed in the airline.
4. Fill the reservoir to just below the shelf (5US gallons) with Zep Dyna-143 or Dyna 170.
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E. OPERATING INSTRUCTIONS
FILTER SYSTEM OPERATION
The Zep Dyna-Filtration system effectively removes unwanted greases and oils on a continuous basis for
more effective cleaning and longer solvent life. The system consists of a 5100 filter that traps large
particles, before it enters the Dyna-Trap filter bag.
Attach the Dyna-Trap by pushing the connector hose onto the hose barb on the outlet side of the 5100 filter,
and turn on the “ON/OFF” switch or turn up the regulator on the air unit.
MANUAL PARTS CLEANING – OPERATION
1. Open the lid of the Dyna-Mate II.
2. Place load on the shelf.
DO NOT EXCEED 50 LBS!
DO NOT DROP PARTS ON SHELF!
3. Open the “ORIFLOW BRUSH” valve. Open the lid.
4. Manually clean the parts using the brush.
5. Close the “ORIFLOW BRUSH” valve.
6. Unload parts.
7. To reduce the risk of fire and minimize evaporation, keep the cover closed tightly when
not in use.
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F. CHANGING THE FILTERS.
This Zep parts washer is equipped with the new filter change indicator. During normal
operation, the indicator remains green. As the filter traps more soil, the indicator will
change from green to red. This color change indicates that the filter element needs to be
replaced.
5100 FILTER ELEMENT REPLACEMENT.
1. Turn the solvent pump “OFF”
2. Unscrew the filter canister and set on the shelf.
3. Replace the filter element in the canister with a new element.
4. Replace the o-ring in the groove on the top of the filter element with the new one
supplied with the new filter element.
5. Screw the filter canister back on the filter housing and tighten.
6. Turn solvent pump “ON” and check for leaks.
7. Dispose of the used filter elements according to appropriate regulations.
DYNA-TRAP BAG REPLACEMENT
1. Turn the solvent pump “OFF”.
2. Lift the shelf out of the Dyna-Mate II.
3. Disconnect the hose from the Dyna-Trap bag. Inspect and replace if damaged.
4. Place the used trap bag where it can safely drain and dry.
5. Connect the hose to the new Dyna-Trap.
6. Replace the shelf.
7. Dispose of the used Dyna-Trap according to regulations.
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DYNAMATE II ELECTRIC
ITEM # QTY PART # DESCRIPTION
1 1 55538 PUMP ASSEMBLY
2 1 8049 FILTER
3 1 8169 BRUSH
4 1 54402 DOOR CLOSURE
5 1 56905 STRAP, FILTER
6 1 01122 SWITCH, ROCKER
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DYNAMATE II AIR
ITEM # QTY PART # DESCRIPTION
1 1 8843 PUMP, FLO-JET
2 1 01000 REGULATOR
3 1 8049 FILTER
4 1 8169 BRUSH
5 1 54402 DOOR CLOSURE
6 1 56905 STRAP, FILTER
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