Zest Knutsford 15221 User manual
(W x D x H) 2.80m x 2.80m x 2.30m
Assembly Instructions
Knutsford Pavilion 2.4m
PLEASE KEEP THESE INSTRUCTIONS
Code: 15221
ONLINE ASSEMBLY VIDEO AVAILABLE
Please scan the QR code or visit zestoutdoorlivingsupport.co.uk
V6
Every Zest product is unique because each piece of
timber has its own distinctive, natural features.
Normal splits are
characteristics of timber.
Knots are characteristics
of timber.
Sun Bleaching & Green Spotting are not causes for concern and they
will fade over time when items are placed outdoors.
Slow grown timber from Eastern
Europe is ideal for timber garden
furniture. It produces a stronger
grain in the wood giving it more
durability and is said to be as strong
as some hard woods.
The benets of slow grown timber
FURNITURE | ARBOURS | GROW YOUR OWN | PLANTERS | TRELLIS | FENCING & MORE...
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Natural and Unique...
Changes in temperature and humidity
will cause expansion and contraction
so Zest products need time to adjust to
where the owners live. A few splits or
cracks are part of the maturing process
and will not aect strength or durability.
Knots embedded in the wood are natural
and tell the story of the tree which made
them. Customers may notice variations
in colour but, once out in the garden and
exposed to the sun, colour and shading
will even out.
Most Zest products are pressure treated
which protects the timber from rot and
means customers will be able to enjoy the
products in their garden for many years.
Fresh pressure treatment sometimes
leads to a small amount of green-
spotting on the surface of new timber
as the natural salt leaves the wood.
This will fade away over time and is in no
way detrimental to quality or durability.
Splits and cracks occur naturally in
the timber grain due to changing
temperatures and humidity levels. They
are not usually a cause for concern
as they don’t aect the strength or
durability of the product. If however,
a 2p coin can t into the split or crack
there may be an issue so it should be
reported to the retailer in writing with
photographic evidence.
Should you find a large split or dead knot, please email a photo to your retailer for investigation.
00273
Zest sources all of its timber from
responsibly-managed forests and
everything it designs and produces
meets the highest standards of
sustainability. Zest ensures that all
timber and timber-related products
are certied to Programme for the
Endorsement of Forest Certication
(PEFC/16-37-1490).
This is vital not only for the health
of the planet, but also shows Zest’s
commitment to the environment and
to responsible sourcing. Timber is a
natural material and, as such, will t
beautifully within any outdoor space.
This also means that all Zest pieces are
unique because every piece of timber
has its own distinctive features.
PEFC/16-37-1490
Knutsford Pavilion 2.4m Assembly Instructions
Requires 2-3 Person assembly
*All Screw holes to be pre-drilled*
Tools required: Corded / Cordless Drill, *Pozi-drive bit (*Crosshead) / 3mm & 5mm drill bits
/ Screwdriver, (Torx-Bits Included), Tape Measure, Mallet.
Please take a few moments to check all pack contents listed
This product is made from pressure-treated timber. It should not be painted
or coated with any other treatment until at least 6 months after purchase
18837 - Knutsford Pavilion 2.4m Fixings List
Item Description Quantity
1 80mm Screws 12
2 45mm Screws 236
3 60mm Screws 8
4 100mm Screws 16
5 120mm Screws 16
6 140mm Screws 16
Knutsford Pavilion 2.4m Pack List
Code Item Description Quantity
19810 A Ring Beam 4
19811 B Post 4
19812 C Handrail 3
19830 D Handrail Cover 3
19813 E Bracing 8
19815 F Rafter 4
19814 G Finial Block 1
19816 H Centre Rafter 4
19829 I Roof Board Pack 4
19832 J Long Cover Strip 4
19831 K Short Cover Strip 4
Set out Ring Beams A1 & A2 as shown above and fix in position using 8 x 60mm screws,
2 x 60mm Screws per corner.
1
Position 2 x Posts (B) beneath Ring Beam (A1) and attach using 2 x 120mm Screws,
1 x 120mm screw per post.
2
3
4
Place remaining Posts (B) beneath Ring Beam and fix using 2 x 120mm Screws, 1 x 120mm
screw per post.
Position 1 x Hand Rail (C) between Posts (B) at desired height and fix using 4 x 120mm Screws,
2 x 120mm per post. Repeat for remaining 2 x Hand Rails (C)
5
6
Place 1 x Handrail Cover (D) onto Handrail (C) and fix using 4 x 45mm Screws.
Repeat for remaining 2 x Handrail Covers (D) and Handrails (C)
Fix 1 x Bracing (E) to Post (B) & Ring beam using 2 x 140mm Screws as shown above.
Attach remaining Bracings (E) to Posts (B) & Ring beam using 14 x 140mm Screws,
2 x Screws per Bracing, 2 x Bracings per Post.
Attach angled end of 1 x Rafter (F) to Finial Block (G) allowing a 20-25mm gap between Rafter (F)
and Finial Block Capping using 1 x 100mm Screw. Similarly attach 1 x Rafter (F) to opposite side of
Finial Block (G)
7
Place rafter assembly diagonally onto ring beam and fix using 2 x 100mm Screws, 1 x 100mm
Screw per rafter.
8
Attach remaining 2 x Rafters (F) to Finial Block (G) using 2 x 100mm Screws, (1 x 100mm Screw per
Rafter (F)), and to Ring beam using 2 x 100mm Screws (1 x 100mm screw per Rafter (G)).
9
Attach 1 x Centre Rafter (H) to Final Block (G) using 1 x 100mm Screw and to Ring beam using
1 x 100mm Screw.
Fix remaining 3 x Centre Rafters (H) in corresponding positions in roof sections as shown above,
using 6 x 100mm Screws, 2 x 100m Screws per rafter.
10
Open 1 x Roof Board pack and set out as shown above (Top). Attach longest pair of square ended
roof boards to Centre Rafter (H) and to Rafters (F) (allowing a 10-15mm overlap beyond rafter
ends) using 8 x 45mm Screws. (4 x 45mm Screws per board, 2 x 45mm Screws per end)
Interlock shorter pair of square ended Roof Boards to fixed Roof Boards and continue to interlock
subsequent Roof Boards. Fix all Roof Boards (I) to Rafters (F) and Centre Rafter (H) using 45mm
Screws (3 x 45mm Screws per full board, 2 x 45mm screws for half boards.
Repeat this stage for remaining roof sections.
11
Position 1 x Short Cover Strip (K) centrally (angled cut beneath Finial Block capping and facing
upwards) and fix using 6 x 45mm Screws, 2 x Screws per end and 2 x Screws to centre.
Repeat on remaining roof sections using 3 x Short Cover Strips (K)
12
Place 1 x Long Cover Strip (J) over joint in roof boards and under finial block capping (angled cut
beneath capping and facing upwards). Fix in position using 8 x 45mm screws (2 x 45mm screws
per end, 2 x 45mm either side of centre).
Repeat on remaining roof board joints using 3 x Long Cover Strips (J)
(1 x Long Cover Strip per joint).
Knutsford Pavilion 2.4m is now complete.
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