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Dunster House H3-GS3X4 User manual

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Installation Manual
For
Utopia Gazebo 3x4m
H3-GS3X4
Unique product reference number
.........................................................................
http://www.dunsterhouse.co.uk
Dunster House Ltd.
Queries Procedure
Important Information
Please retain all documentation with regards to your purchase.
In the unlikely event that you need to contact us, please do so in writing to:
Email: cs@dunsterhouse.co.uk
Post: FAO Customer Services, Dunster House Ltd - Factory 1, Caxton Road, Bedford, MK41 0LF
Our Customer Services department is open 9:00 - 17:00, Monday to Friday. Please include your Sales Order number
starting with SO or your postcode so we can locate your order.
The nature of timber
The timber provided for this product is a soft wood which has been kiln dried and is pressure treated for protection
against rot and insect infestation.
Timber is a natural product and inherent properties can include knots, knot holes, imperfections, cracks and warping.
Due to the inherent properties of timber we make no guarantees that the timber you receive for your product will be
free from these natural properties. We will not replace any components for any of the following reasons:
•Timber that contains knots where they do not influence the structural stability of the product
•Cosmetics appearances - colour variations
•Timber that has shakes, cracks, gaps or sap which do not influence the structural strength of the product
•Timber that has been covered or buried underground
•Twisted timber that can be installed
•Queries arising from a neglectful manner during assembly or as a result of incorrect assembly
•Queries due to modifications by the owner causing the timber to deform
Any valid queries will be satisfied by the exchange or replacement of the defective parts only on a supply only basis.
Colour transfer
This product has been pressure treated with wood preservative and a brown colour additive. Consideration should be
given to the propensity of the material to stain light colour adjacent surfaces, such as paving flags, render or coated
timber surfaces. We recommend contact between the timber and these surfaces is limited, and careful consideration to
storing the product prior to assembly should be taken in order to prevent such discolouration.
Assembly Preparation
This product has been designed for self-assembly and recommend that assembly is carried out by two DIY competent
people. It is important that the assembly instructions are followed carefully and we recommend that the assembly
instructions are read through in their entirety prior to assembly to allow you to familiarise yourself first.
We recommend ensuring that the product is assembled in an appropriate location and on an appropriate base for
the product. It is imperative that the product is installed square, level and plumb.
To assemble your product we recommend that you have the following:
•Stepladder
•Drill and 3mm drill bit
•Spirit level
•Tape measure
•Screwdriver
•Rubber mallet
•Gloves - if you wish for extra protection when handling pressure treated timber
All screw holes need to be pre-drilled using a 3mm drill bit (not provided) to avoid timber splitting.
Pressure treated products do not need to be treated immediately or have a timber preservative applied.
Pressure treatment does not mean that the timbers are waterproof, so you may wish to apply a water repellent.
Page 1
70x70x1900.F
4x
Wall Post
70x70x1900.H
2x
Wall Post
86x43x3930.B
2x
Roof Support
86x43x3000.C
2x
Roof Support
86x43x2116.B
4x
Purlin
70x35x2340.A
4x
Roof Cover Board
35x35x2347
2x
Temporary Support Post
70x35x1600.C
1x
Roof Brace
70x35x1594.A
6x
Purlin
70x35x965
1x
Purlin
70x35x1557.B
2x
Purlin
Page 2
Component details for Utopia Garden Shelter
All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture
1900 70
70
70
70
1900
3930 43
81
43
81
3000
43
86
2116
2340 70
30
35
35
2347
35
70
1600
35
70
1557.3
35
70
965
1557.3 35
70
70x35x850.DM
4x
Purlin Support
70x35x650.C
12x
Post Braces
70x35x350.C
10x
Post Trims
70x35x850.D
4x
Purlin Support
70x35x925.A
1x
Roof Covering Board
SHIPx248.C
2x
Roof Board
SHIPx457.B
2x
Roof Board
SHIPx665.C
2x
Roof Board
SHIPx874.B
2x
Roof Board
SHIPx1083.B
2x
Roof Board
SHIPx1291.B
2x
Roof Board
Page 3
Component details for Utopia Garden Shelter
All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture
35
70
850
650 35
70
35350
7070
35850
925
248
121
15
457
121
15
121
15665
121
15874
1083
121
15
1291
121
15
70
30
SHIPx1500.C
2x
Roof Board
SHIPx1708.C
2x
Roof Board
SHIPx1917.C
2x
Roof Board
SHIPx2125.B
2x
Roof Board
SHIPx2334.C
2x
Roof Board
SHIPx2543.B
2x
Roof Board
SHIPx2751.B
2x
Roof Board
SHIPx2960.C
2x
Roof Board
SHIPx3169.B
2x
Roof Board
SHIPx1157.A
2x
Roof Board
SHIPx1366.A
2x
Roof Board
SHIPx1575.A
2x
Roof Board
Page 4
Component details for Utopia Garden Shelter
All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture
1500
121
15
15
121
1708
121
15
1917
121
152125
2334 15
121
121
2543 15
121
152751
121
15
2960
3169
121
15
1157
121
15
1366
121
15
121
151575
SHIPx1784.A
2x
Roof Board
SHIPx1993.A
2x
Roof Board
SHIPx2202.A
2x
Roof Board
SHIPx2410.A
2x
Roof Board
SHIPx2619.A
2x
Roof Board
SHIPx2828.A
2x
Roof Board
SHIPx3037.A
2x
Roof Board
SHIPx3246.A
2x
Roof Board
SHIPx3455.A
2x
Roof Board
SHIPx3663.A
2x
Roof Board
SHIPx3872.A
2x
Roof Board
SHIPx4081.A
2x
Roof Board
Page 5
All dimensions are approximate and subject to the lim itations of the material used and the methods of manufacture
Component details for Utopia Garden Shelter
1784
121
15
1993
121
15
15
121
2202
121
15
2410
121
152619
2828
121
15
121
153037
121
15
3246
3455
121
15
3663
121
15
121
153872
121
154081
Component details for Utopia Garden Shelter
Page 6
All dim ensions are approximate and subject to the limitations of the material used and the methods of manufacture
Please note!
Before you start assembling this garden shelter, you need to prepare a correct foundation.
Only a completely levelled load bearing foundation will ensure a stable and problem free
installation, especially when aligning the optional wall panels.
Read the whole manual including 'post installation' page, before starting installation of the
summerhouse.
ACCESSORIES
Description QTY
70mm screws 104
90mm screws 10
50mm nails 450
M10x 20mm Washer 4
M10 Hex Head Nut 2
M10x 90mm Hex Bolt 2
50mm Screws 8
Installation instruction 1
Utopia 430 Gazebo 3m x 4m Installation Manual
Page 7
All dim ensions are approximate and subject to the limitations of the material used and the methods of manufacture
Step 1
Components required:
Wall posts - 70x70x1900.F (4 required)
Roof Support - 86x43x3000.C (2 required)
Roof Support - 86x43x3930.B (2 required)
70mm Screws (16 required)
Please remember to pre-drill all holes before fixing,
to avoid the splitting of timber.
Start by assembling assembling the main frame for
the Utopia Gazebo
At the notched end of wall posts 70x70x1900.F fix the roof supports
2x 86x43x3930.B, and 86x43x3000.C in the position shown using
2x 70mm screws per end. Ensure that the notch is facing inwards in all
4 corners before fixing.
We recommend to secure the gazebo legs to the ground using metal
brackets, metal connectors etc. (not supplied)
Make sure the notches on the wall
posts 70x70x1900.F are facing
inside the Gazebo. 70mm Screws
70x70x1900.F
86x43x3930.B
70x70x1900.F
86x43x3000.C
70x70x1900.F
86x43x3000.C
Flush with top of
the wall posts
No overlap
Secure using
2x70mm screws
per end.
Wall Posts and Roof Supports layout
Ensure that the diagonals A & B are equal.
Please note that this layout is to assist you with
step 2.
A
B
3930
3000
3086
2860
3790
4016
86x43x3000.C
86x43x3930.B
70x70x1900.F
Installation Manual for Utopia Garden Shelter
Page 8
Position the middle wall posts (70x70x1900.H) in the position shown in the diagram. Ensuring that the components
(70x70x1900.H) is 1860mm from the sides, fix into position using 2x 70mm Screws
Step 1 - Assembling shelter frame
To avoid splitting timber, please pre-drill all holes
All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture
1
8
6
01
8
6
0
2
8
6
0
1
8
6
01
8
6
0
2
8
6
0
70x70x1900.H
70x70x1900.H
Step 2 - Fixing Post Braces
Once the frame is assembled fix the Post Braces
(12x - 70x35x650.C) in the positions shown
using 3x 70mm screws and 1x 90mm screw
per component
70x35x650.C
70x35x650.C
70x35x650.C
70x35x650.C
70x35x650.C
70x35x650.C
70mm Screws
90mm Screws
70mm Screws
Page 9
Step 3 - Assembling Purlins
All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture
1) Fix purlins 2x (70x35x1557.B) to the middle Wall Posts (70x70x1900.H) using 1x 90mm screws. Ensure that they
go from the top downwards into the Middle Wall Post.
After, attach the top purlin (70x35x965) to the pulins attached in 1) so it is horizontal to the purlins attached. Please
ensure it is fitted between the two purlins at and is flush at the top before securing with 2x 70mm screws. To achieve the
correct height for the roof, support this component by positioning 1x '35x35x2347' vertically at each end of the
component. Leave both '35x35x2347' components in position until after the roof has been fully installed.
2) Fix the component (70x35x1594.A) to the top purlin (70x35x965) using 1x 70m Screw for each connecting
component
3) Fix all the ends of the purlin that meet the frames with 2x 70mm screws. Total of 6 purlins.
4) Fix the tops of the purlins using Diagram 4 as a reference.
70x35x1594.A
70x35x1594.A
70x35x1594.A
70mm Screw 70mm Screw
70x35x1557.B
70x35x1594.A
70x35x1557.B
70x35x1594.A
70x35x965
70x70x1900.H
70mm Screw
70mm Screw
70mm Screws
To be connected with 2x 70mm
screws in all places where the
purlin meets frame of the shelter
90mm Screw
Diagram (1)
Diagram (3)
Diagram (2)
Diagram (4)
70mm Screw
35x35x2347
35x35x2347