ZincFive UPStealth 2 User manual

USER MANUAL
UPStealth® 2
This user manual provides the essential information you need in order to get the
most from your UPStealth 2 Uninterruptible Power Supply & UPStealth 2 Software.
Copyright © 2019 ZincFive Inc. All rights reserved.

Table of Contents
List of Figures
Introduction
2 Proprietary Information
2 Copyright
2 Trademarks
Support
2 Support Contacts
2 Returns
3 Warranty
3 About this Manual
3 Save this Manual
3 UPStealth 2 Recycling
3 Disclaimer
Safety
4 Safety Symbols
4 Uninterruptible Power Supply (UPS) and Battery Safety
5 Warnings and Cautions
UPS
6 UPS Introduction
6 UPS Overview
7 Physical Characteristics
Batteries
8 UPStealth 2 Battery Panel & Battery Module Introduction
8 UPStealth 2 Battery Panel & Battery Module Overview
9 Physical Characteristics
Power Interface Module (PIM)
9 PIM Introduction
9 PIM Overview
10 Physical Characteristics
Installation
10 Installation Safety
10 Tools Needed
10 Installing the UPS
11 Installing UPStealth 2 UPS 1000W
11 Installing the Batteries
11 Installing UPStealth 2 Battery Panel 500W
12 Installing UPStealth 2 Battery Module 500W
12 Installing the PIM
Wiring the System
13 Wiring Safety
13 Cables
14 Wiring the UPS with PIM
15 Communications and I/O
15 Connecting Battery Panel or Battery Module to UPS and PIM
16 UPStealth 2 Wiring Diagram
UPStealth 2 Maintenance
17 Routine Maintenance
UPS Operation
17 Front Panel Overview
18 STATUS: NORMAL
19 STATUS: BACKUP
20 STATUS SYSTEM LOG
21 STATUS RELAY STATUS
22 STATUS SETTINGS
23 STATUS SETTINGS SET TIME/DATE
24 STATUS SETTINGS SET TIME/DATE SET TIME FORMAT
25 STATUS SETTINGS SET TIME/DATE SET THE TIME
26 STATUS SETTINGS SET TIME/DATE DAYLIGHT
SAVING TIME
27 STATUS SETTINGS SET TIME/DATE SET DATE
FORMAT
28 STATUS SETTINGS SET TIME/DATE SET DATE
29 STATUS SETTINGS EVENTS LIST
30 STATUS SETTINGS EVENTS LIST DEFINE EVENT
31 STATUS SETTINGS EVENTS LIST DEFINE EVENT
POWER FAILURE
32 STATUS SETTINGS EVENTS LIST DEFINE EVENT
SYSTEM FAULT
33 STATUS SETTINGS EVENTS LIST DEFINE EVENT
TIME
34 STATUS SETTINGS EVENTS LIST DEFINE EVENT
BATTERY CAPACTIY
35 STATUS SETTINGS EVENTS DEFINE EVENT RELAY
36 EVENT SAVE CONFIRMATION
37 STATUS SETTINGS POWER FAIL THRESHOLDS
38 STATUS SETTINGS POWER FAIL THRESHOLDS SET
LOW THRESHOLD
39 STATUS SETTINGS POWER FAIL THRESHOLDS SET
HIGH THRESHOLD
40 STATUS SETTINGS POWER FAIL THRESHOLDS SET
ENHANCED SENSITIVITY
41 STATUS SETTINGS POWER FAIL THRESHOLDS LINE
QUALIFY TIME
42 STATUS SETTINGS NETWORK
43 STATUS SETTINGS ABOUT
44 STATUS SETTINGS ABOUT SYSTEM RESETS
UPStealth® 2 Software
45 Introduction
45 Features
46 Browsers
46 Network Conguration
46 Windows Conguration
46 Mac Conguration
47 Login
48 Home Screen
49 System Log Tab
51 Relay Status Tab
52 Events Tab
54 Settings Tab
54 System Settings Page
55 Network Settings Page
56 Firmware Settings Page
57 Time Settings Page
58 User Settings Page
59 Messaging Settings Page
Theory of Operations
60 UPStealth 2 UPS 1000W
61 UPStealth 2 Battery Panel & Battery Module
62 UPStealth 2 PIM
Troubleshooting
63 Trouble Analysis
63 Troubleshooting Sequence Chart
Limited Warranty
Glossary

1 | UPStealth® 2 User Manual
List of Figures
3 UPStealth 2 Recycling
4 Danger Symbol
4 Attention Symbol
5 UPS Input & Output Values
6 UPStealth 2 UPS 1000W (Front)
6 UPStealth 2 UPS 1000W (Back)
8 UPStealth 2 Battery Panel 500W
8 UPStealth 2 Battery Module 500W
9 PIM
11 UPS Rack Mount Bracket Installation
11 Spacer Bar
11 Speedy Sleeve
11 Installing UPStealth 2 UPS 1000W
11 UPS Rack Mount Installation
12 Installing UPStealth 2 PIM
12 Installing UPStealth 2 Battery Module 500W
12 Battery Module Rack Mount Bracket Installation
12 PIM Rack Mount Bracket Installation
12 UPStealth 2 Battery Panel between rack & cabinet wall
12 UPStealth 2 Battery Panel installed
12 Battery Module Rack Mount Installation
12 PIM Rack Mount Installation
13 AC Power Interconnect Cable
13 AC Power Daisy Chain Cable
13 Digital and DC Power Interconnect Cable
13 AC Power Adapter
16 UPStealth 2 Wiring Diagram
18 UPS Front Panel Overview
19 Status: Home Screen
19 Power Failure: Backup Mode
20 System Log: No Logs Available
20 System Log: Logs Available
21 Relay Status: No Relays Triggered
21 Relay Status: Relay Triggered
22 Settings
23 Set Time/Date
24 Set Time Format
25 Set the Time
26 Daylight Saving Time
27 Set Date Format
28 Set the Date
29 Event List: No Events Dened
29 Event List: Events Dened
30 Dene Event
30 Edit Event
31 Dene Event: Power Failure
31 Edit Power Fail Trigger: Set Delay Time
32 Edit System Fault Trig: ON
32 Edit System Fault Trig: OFF
33 Edit Time of Day Trigger: Set Start Time
33 Edit Time of Day Trigger: Set End Time
34 Edit Battery Trigger
34 Edit Battery Trigger: Set Battery Capacity
35 Edit Relay to Trigger: Set Relay On/O
35 Relay Status: On or O
37 Set Power Fail Thresholds
38 Set Low Threshold
39 Set High Threshold
40 Set Sensitivity
41 Set Line Qualify Time
42 Network Status
43 About UPStealth 2
44 System Resets: Conrm Congured Data Reset
44 System Resets: Reset Inverter
44 System Resets: Conrm Firmware Reset
45 UPStealth 2 Software
47 Login
48 Home Screen
49 System Log Tab
50 List of Event Types
51 Relay Status Tab
52 Event Tab
53 Event Tab: Create New Event
54 Settings Tab: System Settings
55 Settings Tab: Network Settings
56 Settings Tab: Firmware Settings
57 Settings Tab: Time Settings
58 Settings Tab: User Settings
59 Settings Tab: Messaging Settings
59 Settings Tab: SMTP Notication
60 UPStealth 2 UPS 1000W Block Diagram
61 UPStealth 2 Battery Panel and Module Block Diagram
62 UPStealth 2 PIM Block Diagram
63 UPStealth 2 Troubleshooting Flowchart
64 UPStealth 2 Troubleshooting Chart

UPStealth® 2 User Manual | 2
Introduction
Proprietary Information
This document contains information that is condential and proprietary to ZincFive, Inc. It may not be reproduced,
distributed, or translated in any other language, in whole or in part, without written approval from ZincFive and/or its
associated partners.
Copyright
The user acknowledges that all content included in this document, including the information, data, software,
photographs, graphs, typefaces, graphics, images, illustrations, drawings, designs, icons, written and other material
(collectively, “Content”) and the arrangement and compilation of the Content are intellectual property and
copyrighted works of ZincFive.
Trademarks
“UPStealth®” is a registered trademark of ZincFive. Use of third-party trademarks, brand names, trade names and/or
product names are for informational purpose only and are the trademarks of their respective owners.
Support
Support Contacts
For technical support, please contact a ZincFive support representative:
Support Phone: [phone]
Support Email: support@zincve.com
Support Website: zincve.com/support
Returns
For product returns, please contact a ZincFive support representative to obtain a return material authorization (RMA).
ZincFive, Inc.
20170 SW 112th Ave.
Tualatin, Oregon 97062
Save the packaging material in the event a return is needed. ZincFive does not warranty product damage from return
shipping unless it is shipped in approved packaging.
Returns Email: support@zincve.com
Support Phone: [phone]

3 | UPStealth® 2 User Manual
Warranty
ZincFive’s UPStealth® 2 is covered by ZincFive’s Limited Warranty. Please refer to the Limited Warranty in the back of
the manual.
About this Manual
This manual contains information to help owners and operators understand how to safely and properly prepare, install
and operate the ZincFive UPStealth 2. Attention to this manual will help avoid risks, reduce repair costs and downtime,
and increase the reliability of the UPStealth 2.
Instructions in this manual must be followed to ensure proper installation, operation and maintenance of the system
in accordance with the Limited Warranty.
Save this Manual
This manual provides guidelines for safe and reliable UPStealth 2 operation. Save this manual, it contains important
installation and operating instructions. If you have any questions about the safe installation, operation, or
maintenance of the UPStealth 2, contact a ZincFive support representative.
(visit zincve.com/support or call 888-517-7776).
UPStealth 2 Recycling
ZincFive cares about our environment and has made arrangements for
users to easily recycle all UPStealth 2 components, including the cases,
electronics, cabling, and batteries at end of life. Each UPStealth 2
component has a recycle label on the back of the enclosure indicating
how to contact our recycling partner ER2 to properly recycle UPStealth
2 products.
Disclaimer
While eorts have been made to ensure the accuracy and validity of information contained in the document, ZincFive
assumes no responsibility and disclaims all liability for any errors and/or omissions that may be contained herein.
Due to possible changes and/or updates to component design and software applications, this document, completely
or in part may become obsolete or out-of-date until a subsequent revision is released by ZincFive.
ZincFive may make changes to specications, product descriptions, and documentation at any time, without notice.
Help the Environment.
Call ER2, our recycling partner, at
1-844-372-0002 or visit ER2.com to
schedule a pick up and learn more!
UPStealth 2 Recycling

UPStealth® 2 User Manual | 4
Safety
Safety Symbols
ZincFive’s UPStealth 2 Uninterruptible Power Supplies (UPStealth 2) are carefully designed and tested to ensure that
they are safe and reliable products when used properly. To ensure the safe and proper use of ZincFive’s UPStealth 2,
the following symbols are used on the product and throughout this manual. Operators, buyers, and technicians must
observe each occurrence of these symbols as they appear throughout the document. Only qualied personnel should
carry out instructions accompanied by these symbols.
Uninterruptible Power Supply (UPS) and Battery Safety
This Uninterruptible Power Supply (UPS) and batteries must be installed in a UL or 3rd party safety approved
cabinet by trained personnel qualied in the safe use of high-energy power supplies and their batteries.
Also assumed is knowledge of the local electrical code(s) and their safe application.
To prevent accidental shorts, shocks or electrocutions, never let water or any form of liquid enter the UPS and
batteries.
Do not operate the UPS and batteries with damaged cables and wires. Defective cables and wires must be
replaced before system installation. Prior to system installation, verify that all cables and wires are properly
secured and connected. Faulty connections can interrupt operation and cause irreparable damage to this
product.
Dismantling or opening the equipment enclosures will void the product warranty and create risk of electrical
shock. The equipment enclosures should only be opened by a ZincFive representative or trained professional.
Don't leave interconnect cables plugged into batteries when not in use.
This UPStealth 2 system is design for fail safe operation. With a failure of the UPStealth 2 UPS 1000W, the PIM
will automatically bypass in order to provide Utility power to the Cabinet load. The Transfer switch internal to
the UPStealth 2 UPS 1000W is a set of normally closed relay contact that default to the AC input connected to
the AC output.
Danger Symbol Attention Symbol
Danger:
An electrical danger exists in this
area. Use extreme caution at all
times.
Attention:
Important information or
operating instructions. Follow
them exactly.

5 | UPStealth® 2 User Manual
Warnings and Cautions
UPS
Battery Panel / Module
UPS Input & Output Values
To avoid re, shock, or death; turn o power at circuit breaker or fuse and test that power is o before wiring,
servicing, or removing.
Read this manual prior to installation and operation. If you have any questions about safe installation, operation or
maintenance, contact ZincFive’s Support Department.
Carefully unpack the components. Report any shipping or other damage at once.
Never let live battery wires touch the UPS, the enclosure, or any other metal objects.
Use proper lifting techniques when lifting or moving the UPS or its components.
At high ambient temperature conditions, the UPS’surface can be very hot to the touch when operating.
Ensure ventilation to the left and right sides of the UPS enclosure.
To be installed and/or used in accordance with electrical codes and regulations.
Before installation, verify the input voltage and current requirements of the load are met by the UPS’output. Verify
the line voltage and current meet the UPS input requirements.
To avoid electric overload, do not exceed output rating.
Battery installation and servicing should be done or supervised by personnel knowledgeable about
batteries and the required precautions.
Battery Panel / Module must not be installed in a sealed enclosure, ventilation must be provided.
Use proper lifting techniques when lifting or moving the batteries.
Never dispose of batteries in a re.
Never open or damage the batteries.
A battery can present a risk of electrical shock and high short-circuit current. The following precautions should
be observed when working on batteries:
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Disconnect the AC input to the Battery prior to connecting or disconnecting battery terminals.
Ensure that the Battery is OFF before connecting or disconnecting battery interconnect cables. The
Battery Panel / Module indicator LED will be OFF.
Never short pins inside battery cable connectors.
Input Power
Input Voltage Range
120Vac Nominal
85-140ac User Programmable
Input Current
15A max
Input Frequency
60Hz nominal
+10% (54-66Hz)
UPS Output
Output Voltage
120Vac +3%
Output Current
8.3A Typical
Output Power 1,000VA Typical
Output Frequency
60Hz +0.5Hz
Output Waveform
Pure Sinewave
UPS Efficiency 97%
Environmental
Operating Temperature Range (-37°C to 74°C) (-34°F to 165°F)
Inverter Performance
THD <2%
Overload 2,000W Surge
System Switchover
Operating Modes
Intelligent Two-Stage Operation
Stage One: Line Conditioner, Waveform Monitoring and Switchover to Battery Backup
Stage Two: Waveform Monitoring, Return to AC Power
Switchover Thresholds
AC Voltage: Programmable From 85-140Vac in 1V steps
AC Waveform Analysis
AC Frequency: 60Hz + 6Hz
Transfer Time from AC Power to Battery Backup Typical 8ms
Mechanical
Size 3.6"H X 17"W X 10.8"D
Weight 12 lbs.
UPS Connection System
AC cable from PIM IEC 320 C20 (male)
AC cable to PIM IEC 320 C19 (female)
Battery connection system - 7 pin DSUB for up to 6 battery systems
Communications
Display 64 x 128 Pixels LCD Display with White LED Backlight
Ports Ethernet RJ45 - 10/100Mbps, TCP/IP
Dry Relay Contacts 8 Independent Programmable Form C Relays (default state: NO) Class 2 Only
Indicators & Alarms
Alarm Functions
AC Power Failure
Daily Time Trigger
Flash Trigger Timed After Power Failure
Battery Capacity
UPS Fault
Audible Indicators
System Startup
Cold Start
Inverter On/Off
Inverter Output Over Current
AC Miswire
Rotating Dial, Pushing Enter or Back Button On Front Panel
UPS Fault
Features
Cold Start Simple Push-button Activation of Cold Start On Battery Power
Battery Management System
Digital Battery Bus
Compartmentalized Battery Strings
Redundant Isolated Battery Strings Managed in Parallel Upon Discharge
Integrated Temperature Compensated Charging
Redundant Performance
Multiple Mounting Configurations Rack, Shelf or Hanging
Notifications All Alarm Functions Available On (SNMP, SMTP, Relay)
Local and Remote Control Front Panel Navigation Dial and Button
Embedded Webserver Software for Remote Connectivity and Control
Internal Battery Backed-Up Real-Time Clock Operates for Life of System
AC Power Event Log Stores Previous 1000 Events with Waveforms
Firmware updates Remote over TCP/IP
Input Power
Input Voltage Range 120Vac nominal
Input Current 15A max
Input Frequency 60Hz nominal
Output Power
Output Voltage 120Vac nominal
Output Current 15A max
Frequency 60Hz nominal
Environmental
Operating Temperature Range (-37°C to 74°C) (-34°F to 165°F)
Mechanical
Size 6.0"H X 10.0"W X 4.0"D
Mounting Single Rail Rack Mount, Shelf Mount, Panel Mount
Electrical & Connections
AC Power Interface Utility and Cabinet Load:
- Terminal Block for 10AWG (#8 Screw)
AC Power Connections
To UPS IEC320 C19 (female)
From UPS IEC320 C20 (male)
To Battery Panel/Module IEC 320 C19 (female)
Breakers Combined UPS Test Switch and 15A Input Breaker
UPS Output 20A Breaker
Test Outlet NEMA Receptacle 5-15
Switch
Automatic Bypass Switch Double Pole Double Throw (DPDT)
Contact Rating: 120/240 Vac @ 30A continuous
Indicator
Visual Red indicator: PIM is In Bypass Mode
*All Specifications Valid at 25°C *All Specifications Subject to Change

UPStealth® 2 User Manual | 6
UPS
UPS Introduction
The UPStealth 2 UPS 1000W is a 1000W UPS that utilizes an Intelligent Two Stage Operation with an oscilloscope
function and is developed to operate with nickel-zinc batteries. It is designed for installation in all signalized and ITS
cabinets and can be rack mounted in 2U - 19'' EIA racks or shelf mounted.
UPStealth 2 UPS 1000W functions using an Intelligent Two Stage operation.
Stage 1: This stage includes Line Conditioner, Waveform Monitoring and Switchover to battery backup functions. The
line conditioner function attenuates surges and spikes on incoming utility power. Oscilloscope functionality
continuously measures the incoming AC waveform and monitors for voltage, frequency and waveform anomalies
outside of user programmed thresholds. When any of these thresholds are exceeded, transfer time to battery backup
is <33ms.
Stage 2: This stage includes Waveform Monitoring and Return to AC Power functions. Continued vigilance by the
oscilloscope function in Stage 1 monitors the incoming utility AC line for recovery within the user-dened thresholds.
The voltage, waveform anomalies and frequency must all be within their threshold limits prior to returning to utility
AC power. If any one of the three parameters exceed their thresholds within the line qualify time of 3, 10 or 30 second
windows, then the time window restarts once all parameters are again within their proper ranges.
UPS Overview
(The numbering system below correlates with the above product photos)
1. Display
4 line X 20 character LCD with white LED backlight. 128 X 64 pixel monochrome LCD screen.
2. UPS FAULT (Solid Red)
The solid red LED will be ON any time the UPS cannot provide battery backup.
The red LED will be ON when:
• The UPS input voltage is out of spec
• The UPS inverter is not operational
• The load is too high for the UPS
• The ambient temperature is outside the operational requirement of the UPS
UPStealth 2 UPS 1000W (Front) UPStealth 2 UPS 1000W (Back)
11 10
5 6
1
7 8 98
4
3
2

7 | UPStealth® 2 User Manual
• The battery voltage is too low
• No batteries are attached or available
• The tip switch is activated while the UPS is in backup mode
Note: If the ‘Bypass’ switch of the PIM (separate box) has been switched to UPS Bypass (utility to load), battery backup will not
be available because the UPS has been bypassed.
3. BACKUP MODE ON (Solid Green)
The solid green LED will be ON any time the UPS is supplying backup power from the batteries.
BACKUP MODE ON (Flashing Green)
The ashing green LED will be on any time the UPS is supplying backup power and the batteries are below 10% capacity. The
green LED will ash at a frequency of twice per second.
4. RELAY TRIGGERED (Solid Yellow)
The solid yellow LED will be ON when any of the user congurable relays are activated.
5. ETHERNET
If your UPStealth 2 is connected to a network, direct connection to the ethernet port will allow access to the UPStealth 2
Software web application. The Ethernet port can also be used for local rmware updates.
6. BACK
The push button changes the display to the previous menu or screen and serves as a BACK button and SAVE funtion.
7. NAVIGATION DIAL
Rotating navigation dial for control of the LCD screen cursor. Pushing the dial functions as a Select button.
8. BATTERY INPUTS
Six (6) battery inputs for connecting
battery panels/module to the UPS via
the provide Digital and DC Power
Interconnect Cable. UPS is certied for
use with only the following ZincFive batteries.
9. RELAY CONTACT TERMINALS
8 independent programmable relays with NO (normally open) and NC (normally closed) contacts. Relays can be programmed
for the following: Power Failure, System Faults, Time of Day, Battery capacity %.
10. UPS AC OUTPUT TO PIM
Connection between UPS AC Output to PIM via the provided AC Power Interconnect Cable.
11. UPS AC INPUT FROM PIM
Connection between UPS AC Input from PIM via the provided AC Power Interconnect Cable.
Physical Characteristics
UPStealth 2 UPS 1000W……………3.7”H x 17”W (19” w/ mounting) x 11.6”D Weight 12 lbs.