Zlin Aviation Savage Cub 912 100 hp Technical specifications

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SavageCub
Flight Manual
Aircraft Type &Model: SavageCub 912100hp
Aircraft RegistrationNumber:24-5360
Aircraft Serial Number: 08-0123
ZlinAviation S.R.O. 2. Kvetna N.685 763 61 NapajedlaCzechRepublic
www.zlinaero.com +420 5779 41250 savage.ulm@tiscalinet.It

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Tableofcontents
Tableof contents......................................................................................................................3
Amendment RecordSheet.......................................................................................................4
Aircraft Identification and Specifications...................................................................................5
Introduction..............................................................................................................................7
Revisions..................................................................................................................................7
Definitions................................................................................................................................8
Speeds.................................................................................................................................8
MeteorologicalTerminology..................................................................................................8
Engine PowerTerminology...................................................................................................9
AirplanePerformanceand Flight PlanningTerminology.......................................................9
Weightand BalanceTerminology.........................................................................................9
ThreeViewDrawing...............................................................................................................10
Performance(Maxtake-of weight).........................................................................................11
Dimensions.........................................................................................................................11
Weights...............................................................................................................................11
Speeds...............................................................................................................................11
TechnicalDescription.............................................................................................................11
Fuselage.............................................................................................................................12
Wings..................................................................................................................................12
Tail......................................................................................................................................12
Undercarriage.....................................................................................................................12
Cabin..................................................................................................................................13
Controls..............................................................................................................................13
Limitations..............................................................................................................................14
Type ofOperation...............................................................................................................14
AirspeedLimitations...........................................................................................................14
Weightsand Loading..........................................................................................................15
Powerplant Limitations........................................................................................................15
OtherLimitations....................................................................................................................15
Authorised Manoeuvresand Associated Limitations..........................................................15
Engine Start, OperatingTemperature.................................................................................15
Smoking..............................................................................................................................15
MaximumAirTemperatureforOperations..........................................................................16
MinimumAirTemperatureforOperations...........................................................................16
MaximumPermissibleNumberof Occupants.....................................................................16
FlightswithDoorOpen.......................................................................................................16
MaximumCrosswind Velocity.............................................................................................16
MaximumBaggage Weight.................................................................................................16
MaximumG Factors...........................................................................................................16
NormalOperations.................................................................................................................16
SpeedsforNormalOperation.............................................................................................16
Checklist &Procedures..........................................................................................................17
Pre-flight Inspection............................................................................................................17
Pre-flight Inspection Checklists...........................................................................................18
BeforeStartingEngine........................................................................................................19
Starting Engine –ColdEngine............................................................................................19
Starting Engine -Hot Engine..............................................................................................19
Warm-Upand FunctionalCheck.........................................................................................20
BeforeTakeoff....................................................................................................................20
TaxiInstructions.................................................................................................................21

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TakeOff withObstacles......................................................................................................22
TakeOff withCross Wind...................................................................................................22
AfterTakeOff.....................................................................................................................22
Climb..................................................................................................................................22
CruisingFlight.....................................................................................................................22
Takeoff................................................................................................................................22
Landing...............................................................................................................................23
NormalLanding..................................................................................................................23
Short Landing.....................................................................................................................23
Landing withCross Wind....................................................................................................23
Aborted Landing.................................................................................................................24
Stall.....................................................................................................................................24
Balancingthe Stall..............................................................................................................24
AfterLanding......................................................................................................................24
EnrouteClimb.....................................................................................................................24
Cruise.................................................................................................................................25
BeforeLanding...................................................................................................................25
Landing...............................................................................................................................25
Short FieldLanding............................................................................................................25
Missed Approach................................................................................................................25
AfterLanding......................................................................................................................25
Fuelling...............................................................................................................................25
PropellerCare....................................................................................................................26
NoiseAbatement................................................................................................................26
Emergency Procedures..........................................................................................................27
AirspeedsforEmergency Operation...................................................................................27
OperationalChecklists...........................................................................................................28
Engine Failures...................................................................................................................28
Engine FailureImmediatelyAfterTakeoff...........................................................................28
Airstart &Limitations...........................................................................................................28
Fire.....................................................................................................................................29
Engine FireinFlight............................................................................................................30
MaximumGlide...................................................................................................................31
Recoveryfroman InadvertentSpin....................................................................................31
OtherProcedures...................................................................................................................32
Ignition Malfunction.............................................................................................................32
LowOil Pressure................................................................................................................32
Performance...........................................................................................................................32
Weightand BalanceInformation............................................................................................33
CG Determination...............................................................................................................33
CG Calculation...................................................................................................................33
Load FactorsInformation forPilots........................................................................................36
FeedbackForm..................................................................................................................40
AmendmentRecord Sheet
Revision No. Page(s)affected Signature DateofInsertion
1.1 Allpages 4th May2008

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AircraftIdentificationandSpecifications
Aircraft Registration Number 24-5360
Aircraft Manufacturer ZlinAviation
Aircraft Model Savage Cub LSA
Aircraft SerialNumber 07-0123
Manufactured Date December2007
First Registration Date 29th February2008
Aircraft Colour Yellowwithblack stripe on side
Aircraft MTOW 560 kgs
Aircraft EmptyWeight 295 kgs
Aircraft Payload 265 kgs
Engine Manufacturer, Type andModel
Engine Manufacturer Rotax Engine Output(HP) 100 HP
Engine Model Rotax912 ULS Engine SerialNumber 5650105
Propeller Manufacturer
PropellerType andModel GTTonini PropellerDiameter 182 cm
PropellerSerialNumber GT-2/182/VTR-
FW101SRTC PropellerPitch
Numberof blades 2 Spinnerfitted Yes
Fuel System
FuelCapacity 62 litres Noof FuelTanks 2(locatedinthe wings)
Maxfuelweight
44.6kgs
Instrument Equipment List & Serial Numbers if Applicable
FlightInstruments Serial Number EngineInstruments Serial Number
·AirspeedIndicator
·Altimeter
·VSI
·Compass
·Slip–SkidBall
·OilPressure
·OilTemperature
·WaterTemperature
·Tacho withinbuilt
hourmeter
·Fuelpressure
gauge
·Circuitbreaker
switches
Avionics

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·XCOMVHFRadio
·Garmin327 Digital
Transponder
·GME3220 UHF
Radio
·AirGizmoGPS
Mount System
83730069
·VHFAerial
·UHFAerial
·TransponderAerial
·GPS Aerial

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Introduction
ThisFlightManualappliesonlytothe particularaircraft identified bythe registration marking
and serialnumberon the CoverPage and containsthe airworthiness limitationsandessential
operatingdataforthisaircraft.
The Flight Manualshallbecarried inthe aircraft on allflights.
The pilotincommand ofthe aircraftshall complywithallrequirements,proceduresand
limitationswithrespecttothe operation ofthe aircraft setoutinthe FlightManualforthe
aircraft.
Amendmentsshall be issued byZLINAviations.r.o.asnecessaryand willtakethe formof
replacementpages,withthechangestothetextindicated byaverticallineinthe margin
togetherwiththe amendment dateat the bottomof the page.
Interim/temporaryamendmentsmaybe issued inthe samemannerand aretobe inserted
asdirected.Theseamendmentswill be issuedon coloured pagesandwilltakeprecedence
overthe statedaffected page.It isthe owner’sresponsibilitytoincorporateinthismanualall
suchamendments,and toenterthe dateofincorporation and hissignatureon the
appropriateAmendment RecordSheet.
Noentriesorendorsementsmaybe made tothisFlightManualexceptinthemannerandby
personsauthorised forthe purpose.
Revisions
It isthe responsibilityoftheownertomaintainthisManualinacurrentstatuswhen it isbeing
used foroperationalpurposes.
OwnersshouldcontactZLINAviations.r.o. wheneverstatusoftheirManualisinquestion.
Arevision barwillextend the fulllengthofneworrevised textand/orillustrationsadded on
neworpresentlyexisting pages.Thisbarwillbe locatedadjacenttothe applicablerevised
area onthe outermarginof thepage.
All revised pageswillcarrytherevision numberand the dateon the applicablepage,this
manualistranslated fromthe originalCzechmanualand inallinstancesthe Czechmanual
remainsthe mastermanual.

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Definitions
Speeds
StandardAtmosphere StandardAtmosphereisthe pressureat sea levelat
15°C. Thestandardlapserateisapprox. 2°Cper
1000ft increaseinaltitude.
AirfieldPressureAltitude The AirfieldPressureAltitudeisthataltitude registered
at the surfaceof the aerodromebyan altimeterwith
the pressuresubscalesetto1013millibars
DensityAltitude The PressureAltitude corrected for nonstandard
temperature.
Takeoff Flaps Producemore lift than drag.
Landing Flaps Producemore drag thanlift.
Indicated Airspeed (I.A.S.) Indicated airspeed, whichisthereading obtained from
an airspeed indicatorhavingno calibrationerror
Takeoff SafetySpeed The Takeoff SafetySpeed isaspeedchosen toensure
that adequatecontrolwillexistunderallconditions,
includingturbulenceand sudden and completeengine
failure, during the climbaftertakeoff
Landing SafetySpeed The Landing SafetySpeed isthespeedchosento
ensurethat adequatecontrolwillexist undernormal
conditions,including turbulence, tocarryout normal
flareandtouchdown
NormalOperatingSpeed Thisspeedshallnotnormallybe exceeded.Operations
abovetheNormalOperating Speedshallbe conducted
withcaution and onlyinsmoothair
VA ManoeuvringSpeed Maximumformanoeuvresinvolving an approachto
stallconditionsorfullapplication ofthe primaryflight
controls
VFEMaximumFlap Extended
Speed
The highest speedpermissiblewithwingflapsinthe
extended position
VNO MaximumStructuralCruising
Speed
The speed thatshouldnot beexceeded except in
smoothair, andthen onlywithcaution
VNENeverExceed Speed The speed limit that maynot be exceeded atanytime
VSO StallingSpeed Stalling Speed, the minimumsteadyflight speed inthe
landing configurationMTOW.(without vortex
generatorsinstalled)
VxBest Angle-Of-ClimbSpeed The speed whichresultsinthe greatestgainof altitude
inagiven horizontaldistance
VY Best Rate-Of-ClimbSpeed The speed whichresultsinthe greatestgaininaltitude
inagiven time
MeteorologicalTerminology
OATOutside AirTemperature The free staticairtemperature.It isexpressedineither
degreesCelsiusordegreesFahrenheit.
StandardTemperature StandardTemperatureis15degreesCatsealevel
pressurealtitude.
PressureAltitude The altitude read fromthe altimeterwhen the
altimeter'sbarometricscalehasbeenset to1013 mb
(29.92 inchesof mercury).

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EnginePowerTerminology
BHPBrakeHorsepower The powerdeveloped bythe engine.
RPMRevolutionsPerMinute Engine speed.
StaticRPM The engine speed attained during afull-throttleengine
run-upwhen the airplane isonthe groundand
stationary.
AirplanePerformance andFlightPlanningTerminology
MaximumCrosswind Velocity The velocityof the crosswind component forwhich
adequatecontrolof theairplane during takeoffand
landing wasactuallydemonstrated during the
certification tests. Demonstrated 15knots
UseableFuel The fuelavailableforflightplanning
UnusableFuel The quantityoffuelthat cannot be safetyusedinflight
Lph LitresPerHour The amount of fuel(inlitres)consumed perhour
NMPLNauticalMilesPerLitre The distance(innauticalmiles)whichcan be expected
perlitreof fuelconsumed at aspecificengine power
setting and/orflight configuration
g The accelerationdue togravity
WeightandBalance Terminology
Station Onlytwoload stationsarespecified:i.e. Seat Station
whichisthe centreofthe fixed seatsand FuelStation
whichisthe centreofthe fixed fueltank
C.G. CentreOf Gravity The point at whichan airplane, orequipment, would
balanceif suspended
C.G. Limits The extremecentreof gravitylocationswithinwhich
the airplane must be operated at agiven weight
StandardEmptyWeight The weightof astandardairplane,including unusable
fuel, fulloperating fluidsandfullengineoil
BASICEMPTYWeight The standardemptyweight ofoptionalequipment
UsefulLoad The differencebetween the MTOWand the basic
emptyweight
MTOWMaximumTakeoff Weight The maximumweight approvedforthe start ofthe
takeoff run

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Three ViewDrawing

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Performance (Maxtake-ofweight)
Dimensions
Wing span 93lcm
Length 639 cm
Height 203 cm
Wing surfacearea 14.2m2
Wing chord 156 cm
Cabinwidth 69 cm
Undercarriage gauge 170 cm
Weights LSA Registration RAA Registration
Maxtake-of weight 560 Kg 544 Kg
Emptyweight 295 Kg 295 Kg
Availablepayload 265 Kg 249 Kg
FuelLoad(fullfuel) 46 Kg 46 Kg
Maximumweight, pilot,
passenger&luggagewithfull
fuel
219 Kg 203 Kg
Maxwing loading 39,4Kg 39,4Kg
Load factor +6-3 +6-3
Speeds
VNE111 knots
Maxspeed straight and level 101 knots
Cruisingspeed75%91 knots
Climbrate 865 fpm
StallspeedMTOW 34 knots
Maxceiling 14,400 feet
Range 65 % 447 nauticalmiles
Required take-ofspace 110 m
Required landing space90 m
Required landing spacewithl5mobstacle 190 m
Technical Description
The Savageisasingle-engine, high-wing, two-seatertandemLightSport Aircraft of classic
design. It isbuiltinthe CzechRepublicinfullcompliancewiththe aeronauticalregulationsin
forceinthat country.

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Fuselage
Consistsof areticularstructuremade up ofTIG-welded 4130 aeronauticalsteeltubing.
Access tothe cockpitisgainedviaasinglecanopyon the right handside ofthe fuselage
whichopensupwards. The fullyadjustableseatingframe, amplespaceforthe pilots, good
all-roundvisibilityand ergonomiccontrolsmakeflyingcomfortableand safeevenoverlong
distances. Type-approved 4-point seat beltsincreasetheoverallsensationof safetyprovided
bythe aircraft.
The engine firewall section ismade of stainlesssteeltoprovide optimumprotection against
fire. Therestof thefuselageisfullycovered witha90-120 gaeronauticalskinwhichis
treated and painted. Allweldsarechecked withthe aidof penetrativeliquidsandthe tubes
areprotectedagainst corrosion fromtheirinterior(optional).
Windshieldand windowsaremade of Lexan F5006.The Savagefeaturesacompleteset of
dualcontrolswiththe exceptionof theflap lever. Thereisaroomystorage compartment
behind thepassengerseat.
Wings
The wingsareofthe rectangulartypewithrounded wing tips, the profileisamodified4412.
The structureismade up of twotubularsparsinaeronauticalaluminiumalloy(doubled onthe
inside wherenecessary)andaclassicallydesigned systemof compressorsand diagonals.
The ribbing consistsof 11 ribsattached tostructureandsewntothe fabricskin. Eachwing
root housesawelded aluminiumtankcontaining 34 litresof fuel,the fuellevelisvisibleto
bothpilots.The wingiscovered withaeronautical90gtreated fabricskin.Theflapscanbe
set to3different positionswithamaximumextension of35 degrees.Therearetwostrong
aluminiumuprightsand auniversaljoint whichallowsthe wingstobe folded backforon-road
transport purposes.The wingsaremanufactured from2024-6061/T6type aluminium. All nuts
and boltsareofaeronauticalquality. Allthe engineeringdocumentationconcerning the load
testsand studieswerecarried out byaeronauticalengineersFranchiniand Vizzini(who
previouslyworked at Aeritaliaandthen BoeinginSeattle)withthe aidof sophisticated
programssuchasthe FrenchCatia(aerospace)and the American Nastran, this
documentation isavailableon request.
Tail
The Tailiscruciformand consistsof welded tubingcovered withafabricskin. Therudderis
connected tothe tailwheelfortaxiingmanoeuvres.
The horizontaltailplane isequippedwithmechanicaltrimand can be folded upwardsfor
storage. Amplesurfacearea ofthe controlsprovidesextremelypositivecontrol, especially
when flying atlowspeeds(asituation inwhichthe Savage performbest), wetweatherorin
crosswinds.
Undercarriage
The undercarriagehastheclassicrear-wheeltricycleor"taildragger"arrangement. The front
wheelsarefitted withindependent pedal-controlled hydraulicbrakes. Thesuspension isof
aeronautical-standardelasticdesignwithasteelsafetycabletopreventover-extension. The
tailwheelisequipped withareleasemechanismwhichallowsit toswivelfreelywhen better
on-ground tailcontrolisrequired.Twolarge tundra-type low-pressuretyrescan befitted to
allowproblem-free taxiing overroughairfields(optional).

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Cabin
The cabinistandemseating. Eachpilothasafourpoint seatbelt. Thepilot fliesfromthe front
seat when he fliessolo.The baggage area cancarryup to20Kg.
Controls
Ontheleft side
Twothrottles
One trimlever
One flap lever
Onthefloor:
Mainfuelshut off valve(ON–OFF)
Twofront and realpedals(CONNECTED)
Twodoublebrakeleversystems(ONPEDALS)
Twojoysticks
Onthepanel
Keyed starterknob
Magnetos
Starterswitch
Heaterknob(OPTION)
Fusesandotherswitchesarefitted dependingon equipment specifications
Instruments
AirSpeedIndicator
Variometer
Altimeter
Compass
Slipindicator
Oilpressureindicator
Oiltemperatureindicator
Watertemperatureindicator
RPMcounter
Engine
ManufacturerROTAX GmbH
TypeAircraft Engine 912 Seriesliquidcooled80 or100 hp
Propeller
ManufacturerTONINI
TypeFixed pitchwooden GT-130
Approvedfuel types andgrades
UNLEADEDMOGAS (98 Octane orgreater–90 RONorgreater
100 LL or100/130 gradeaviation gasoline (onlyforshort utilization time, withcarbonlevel
inspection).Fuellevelindicatorsareinthe tanks and visiblefromeitherseat.

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Fuel capacity
Total2x34 litres
Useable 2x32 litres
Approvedoil grades
Motorcycleoilof aregistered brand withgearadditive
Specification API classification SForSG
Fortempaboveandbelowstated check enginemanual
Oil capacity
Oilcapacityis 3.5litres
Tyreinflationpressures
Mains16 psi
Mains(Tundra) 13 psi
Tailwheel 32 psi
BrakefluidDOT4
Limitations
Operatinglimitations,instrument markingsandbasicplacardsnecessaryforthesafe
operationof theairplane,itsengine, standardsystemsand standardequipment. Observance
of theseoperating limitationsisrequired.
The aeroplaneshallbe operated sothatlimitationsand instructionsincluded inthissection
areobserved.
TypeofOperation
DayVFRunless positionlightsarefittedand pilotisappropriatelycertificated, NO Aerobatics,
includingSpins.
AirspeedLimitations
Airspeedlimitationsand theiroperationalsignificanceareshownbelow.
Speed Knots Remarks
VNENeverexceed 111 Donot exceed thisspeed inanyoperation.
VNO Maximumstructural
cruising speed
86 Onlyexceed thisspeed insmoothair,and
then onlywithcaution.
VA Manoeuvringspeed 72 Donot makefullorabrupt control
movementsabovethisspeed.
VFEMaximumflap extended speed 60 Donot exceed thisspeed withflapsdown.
VSO MTOW* 34 Fullflaps560KgMTOW*without vortex
generatorsfitted

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AirspeedIndicatorMarkingsand theiroperationalsignificanceareshownbelow.
Marking Knots Significance
WhiteArc 34 -60 Full-flap operating range.Lowerlimit ismax.weight Vsoin
landing configuration. Upperlimit ismax. speed
permissiblewithflapsextended
Green Arc 37 –86 Normaloperatingrange. Lowerlimit isTake-off Safety
speed. Upperlimit ismax. structuralcruising speed
YellowArc 86 -110 Operationsmust be conducted withcaution and onlyinstill
air
Red Line 111 VNE
WeightsandLoading
Maximumtakeoff weight 560 Kg
Maximumlanding weight 560 Kg
PowerplantLimitations
Instrument YellowArc Green Arc Red Radial
Line/Arc
Oiltemp. 60°-90°C 90°-110°C 140°C
OilPressure 0,8–2,0bar 2,0–5,0bar 7bar
WaterTemperature 60°-120°C 150°C
MinimumOil Temperaturefor
Takeoff
50°C
MinimumOil Pressure InLevelFlight orclimb 2 bar
InDescent 0,8bar
MaximumWaterTemperature 150°C
MaximumRPMforalloperations 5800
FullThrottleStaticRPM Not Above 5500
Not Under 5200
OtherLimitations
AuthorisedManoeuvres andAssociatedLimitations
Aerobaticmanoeuvres,including spins,arenot permitted.
EngineStart, OperatingTemperature
MAX 50°CMIN–25°C
Smoking
Prohibited.

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MaximumAirTemperatureforOperations
50°Cfortakeoff at grossweight.
MinimumAirTemperatureforOperations
-25°Cfortakeoff at gross weight.
MaximumPermissibleNumberofOccupants
Two(includingPilot).
FlightswithDoorOpen
Flywithopendoormaximum60 knots.
MaximumCrosswindVelocity
15 knots
MaximumBaggageWeight
20 Kg
MaximumG Factors
Limit +6-3
NormalOperations
SpeedsforNormal Operation
The followingspeedsarebased onamaximumweight 560Kgandmaybe used forany
lesserweight.
Takeoff:Knots
Takeoff,1st Stage Flap 35
Short FieldTakeoff, 1st StageFlap32
WhenClearobstaclesretractflapsandclimbat 56 –60
Climb, FlapsUp:Knots
Normal 56
Best Rateof Climb, at lowaltitude 60
Note: BestObstacleclearancegradientiswith1st Stage Flaps; but do
not maintainthiscondition forlongerthannecessaryasthismay
causeexcessiveengine temperatures
LandingApproach:(MTOW)Knots
NormalApproach,FlapsFull 42/44
Short FieldApproach,FlapsFull. 39/40
MissingApproach(go around)Knots
Applyfullpower; allowspeed toincreaseto 48
Retract Flap to1st Stage

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Then retractflap fullyand continue toclimbat orabove 56
MaximumRecommended Turbulent AirPenetration Speed 86
MaximumDemonstrated Crosswind Velocity 15
Checklist &Procedures
Pre-flightInspection
Priortoflight,the aircraftshouldbe inspected inaccordancewiththefollowing checklistsand
inthe sequenceshowninthefollowing diagram:
NOTE
Visuallycheck airplaneforgeneralconditionduring walk-aroundinspection. Incoldweather,
removeeven smallaccumulationsoffrost,iceorsnowfromwing, tailandcontrolsurfaces.
Also, makesurethat controlrodsand cablesarefree oficeand movefreely.

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Pre-flightInspectionChecklists
1Fuel
1 FuelQuantity Check levelintankthrough visual
2 WaterCheck Beforefirstflight of the day&aftereachrefuelling,drain
small quantityof fuelfromfueldrainvalve&check for
water&sediment.
3 FuelFillerCap Check secureon eachwing
2Empennage
1 Tailwheel Check
2 ControlSurfaces Check freedomofmovement &security
3 Check freedomofmovement &security
3RightWing–TrailingEdge
1 Aileron Check freedomofmovement &security
2 Flap Check security
3 ControlRods&Cables Check aileron &flapcontrolbolts&nuts&flapcontrolrod
forsecurity. Check rod endsforfreedomof rotation&
excessivemovement
4PitotTubes
1 Static&DynamicSource
Removecup, check forblockage
5RightWing
1 Wing Controlfordamages
2 MainWheel&Tyres Check forsecurity. Propertyreinflation&wearordamage
3 Wing Mount Boltsand
Struts
Check forsecurity
6Nose
1 Propeller&Spinner Check fornicks &security
2 Cowling Removeand check securityofengine components&
systems, particularlymounts, sparkplugs, wiring, fuel
lines,baffles, check foroilleaks.
3 Engine Oil&Cooling
LiquidLevel
Check &top up ifnecessary. Clean upanyspilt oil.
4 Cowling Replaceand check clipsfastened &secure
7LeftWing
1 MainWheel&Tyre Check forsecurity. Propertyreinflationordamage
2 Wing Mount Boltsand
Struts
Check forsecurity
3 Wing Controlfordamages
8LeftWing–TrailingEdge
1 Aileron Check freedomofmovement &security
2 Flap Check security
3 ControlRods&Cables Check aileron &flapcontrolbolts&nuts&flapcontrolrod
forsecurity. Check rod endsforfreedomof rotation&
excessivemovement
9-Cabin
1 Flight manual Availableinthe aircraft
2 Controllock Removeseatbelt fastening
3 Ignition Switches OFF
4 MasterSwitch OFF

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5 FuelShutoffValve ON
6 Seatbeltsand Shoulder
Harnesses
Check condition and security
7 Aileron CableMountings
Check forfree rotation&excessivemovement, bolts
secure&anchors.
8 ElevatorTube Mounting
&Rod Ends
Check forfree rotation&excessivemovement, bolt secure
&anchoronMainBeamsecure.
9 RudderWheelSteering
Cables
Check free security&free movement.
10 Flap Control Check forfree movement &boltssecure.
11 Throttlecontrols Check forfull&free travel
12 Brakelever Check forfree travel&pressure.
BeforeStartingEngine
1 Pre-flight Inspection COMPLETE*
2 Seatbelts&Harness ADJUST&LOCK
3 FuelShutoffValve ON
4 Radio/Intercom OFF
5 Brakes TEST&SET
6 Set Instruments InstrumentsSET
StartingEngine–ColdEngine
1 CarburettorHeat COLD(IFPRESENT)
2 ChokeON
3 Throttle CLOSED
4 FuelBoost Pump ON(IFPRESENT)
5 PropellerArea CLEAR
6 MasterSwitch ON
7 lgnitionSwitches ON
8 Joystick FULL BACK
9 Start Button PRESS
10 Note: If theengineiscrankingbelow600 RPM, it willnot start
Assoon asengineisrunning, throttleback toan idlespeedof 1400 -2000 RPM
11 Check all engine instrumentsforfunction
12 ChokeCLOSED
IMPORTANT:Check theengineoilpressure. If you donot seeoilpressurewithin10
seconds, shut downthe engine immediatelyand check thecause.
StartingEngine-HotEngine
Proceed asforcoldengine above,but eliminatethe priming operation 3. Instead,open
throttleto¼ifrequired.

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Warm-UpandFunctional Check
Warm-up the engine withafastidleof 1500 -2500 RPMuntilthe oiltemperaturereaches50
degreesC.During thisphase, the cooling isinsufficient duetoreduced airflow. It istherefore
advisablenottoshorten the warm-up timebyrunning the engine athigherRPM. The aircraft
shouldbe pointed intowind toallowadditionalcoolingair. Assoon asthe oilreaches50°C,it
ispossibletodothe run-up.
BeforeTakeoff
1 Brakes CHECK
2 CabinDoors CLOSED&LATCHED
3 Flight Controls FREE &CORRECT
4 Flightinstruments SET
5 FuelShutoffValve ON
6 ElevatorTrim NEUTRAL
7 Flaps SETFORTAKEOFF
8 Ignition Check Throttleto4000 RPM
Holdthisenginespeed for10seconds.
SwitchOFF No.1Ignitionand watchforRPMdrop.
SwitchONthe No. 1Ignition &switchOFF theNo. 2
Ignition watchingforthe RPMdrop.
RPMdrop shouldnotexceed 200 RPMon either
system.
If drop isexcessive, shut down&determine thereason.
SwitchNo. 2IgnitionON.
NOTE
During the check withone systemonly, theinactivesparkplugsmaytend toload up slightly.
Toclean plugs, run theenginewithbothignitionsforafewseconds, thenrecheck the second
system.
9 PowerCheck Throttleto5500 RPM
Open the throttlefully&slowlytocheck the maximum
RPMbeing produced.
Wind conditionsmayeffect, butasan average5500
RPMshouldbe seen.
NOTE
If the RPMisfound tobe morethan 300RPMlowerthannormal, theengineshouldbe
examined todetermine the reason.
10 IdleCheck Throttletoidleposition &check that theengineruns
smoothly.
Withtoolowan idlespeed, orroughrunning, the cause
must be located &correctedtoavoidthe potentialforan
in-flight stoppage
11 CarburettorHeat Check
(ifapplicable)
Throttleup to4000 RPM
Pullout the CarburettorHeat Control&lookforan RPM
drop.
ReturntheCarburettorHeat Controltothe FullINor
coldposition.
This manual suits for next models
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