Zmotion ZHD500X User manual

ZHD500X Handheld Box Manual Version1.0
1
ZHD500X Handheld Box Manual
Version 1.0

ZHD500X Handheld Box Manual Version1.0
2
Copyright statement
This manual is copyrighted by Shenzhen Technology Co., Ltd.,
without the written permission of the Zmotion Technology, no person
shall reproduce, translate and copy any content in this manual.
ZMC controller software involved in details as well as the
introduction and routines of each instruction, please refer to ZBASIC
software manual.
Information contained in this manual is only for reference. Due to
improvements in design and functions and other aspects, Zmotion
Technology reserves the final interpretation! Subject to change without
notice!
Pay attention to safety when debug the machine! Be sure to
design effective safety devices in the machine, and add the error
handling procedures in software. Zmotion has no obligation or
responsibility for the loss.

ZHD500X Handheld Box Manual Version1.0
3
Content
ZHD500X Handheld Box Manual ....................................................................................................1
Chapter I Production Introduction ....................................................................................................4
1.1 ZHD500X ...........................................................................................................................5
1.1.1 Operation Method ....................................................................................................5
1.1.2 Shell Structure..........................................................................................................5
1.2 Hardware Introduction ........................................................................................................6
1.2.1 Emergency Stop .......................................................................................................6
1.2.2 Selector Switch (3 positions)....................................................................................7
1.2.3 Enable Switch ..........................................................................................................7
1.2.4 Handwheel ...............................................................................................................8
1.2.5 Display Screen .........................................................................................................8
1.2.6 Touch Pad.................................................................................................................8
1.2.7 Keys and LED..........................................................................................................9
1.3 Use Process .......................................................................................................................11
1.3.1 Power on ................................................................................................................11
1.3.2 Configuration Page.................................................................................................11
1.3.3 Touch Correction....................................................................................................11
1.3.4 Connect to Controller.............................................................................................12
1.3.5 Buzzer Settings ......................................................................................................12
1.3.6 Simulator................................................................................................................12
Chapter II Wiring Description.........................................................................................................13
2.1 Power Supply Interface.....................................................................................................13
2.2 U Disk Interface................................................................................................................14
2.3 Cable .................................................................................................................................14
2.4 Common Problems............................................................................................................14
Chapter III Size Description ...........................................................................................................15

ZHD500X Handheld Box Manual Version1.0
4
Chapter I Production Introduction
ZHD500X is a touch screen teaching box with network display. The teaching box must
be used in conjunction with a controller that supports ZHMI functions. The software
development of the controller requires ZDevelop3.10 or above.
The teaching box has a USB port, a TFT display with a resolution of 1024*600, 16
buttons, an emergency stop switch, a key selector switch, and a handwheel that can be
pressed.
The ZHD500X supports a touch screen, which can be used in conjunction with buttons
and touch, and a stylus can be used to facilitate operations in some scenarios.

ZHD500X Handheld Box Manual Version1.0
5
1.1 ZHD500X
The teaching box is a wired device, which means it needs to be connected to the control
device with a network cable. (Please see page 10, wiring reference).
1.1.1 Operation Method
⚫Hold the rear handle with your right hand and operate with your left hand.
⚫Use both hands to hold the buttons on both sides.
⚫Place it on the platform to operate.
⚫Wall-mounted operation.
1.1.2 Shell Structure
⚫Anti-vibration and aseismic structure.
⚫The surface is resistant to impact, water, detergents (alcohol and surfactants), oil,
cutting oil (drilling oil), lubricating oil and lubricants.
⚫The IP65 protection level, which means the USB dust plug should be installed
correctly.

ZHD500X Handheld Box Manual Version1.0
6
1.2 Hardware Introduction
There are peripherals of ZHD500X:
1. Emergency stop
2. Selection switch (3 positions)
3. Enable button (it needs to evaluate the equipment)
4. Pat pasting button
5. Rotation encoder
6. Indicator light
7. 10.1inch TFT display screen
8. Touch screen
9. Stylus
1.2.1 Emergency Stop
The stop button is internally coded, which cannot be directly connected to the machine.
This button is pressed, a corresponding key value will be sent. (See page 7, physical
key coding table).
The stop button can’t replace other safety equipment.
Stop button on teach pendant can’t replace emergency stop button on machine.
Please check stop button before use, it is not damaged, which means it can be
used normally.

ZHD500X Handheld Box Manual Version1.0
7
1.2.2 Selector Switch (3 positions)
◆The selector switch has three positions, each with a click.
◆The key can be pulled out in any of these 3 positions.
◆Each location has its corresponding key value. (See page 7, Physical Button Code
Table)
Selector switch rotation angle
1.2.3 Enable Switch
→ There are 3 positions of enable switch:
Switch Position
Function
Switch Motion
Switch Contact
1
Origin position
No
Close
2
Enable
Press
Open
3
Lose enable
Full press
Close
◆Each position of the enable switch has a corresponding physical key value. (See
page 7, Physical Button Code Table)
◆If we press and release the enable switch all the way, the switch skips the "enable"
position and returns to the "zero" position.
key operation
Motion
Contact Status
a: press
close→open
b: full press
open→close
c: full press and release
close→close
d: press and release
open→close

ZHD500X Handheld Box Manual Version1.0
8
1.2.4 Handwheel
◆The encoder on the right side of the teaching box is the handwheel, which supports
forward rotation, reverse rotation and pressing down.
◆One circle sends 20 pulses.
◆It can be used as a button and it has a key value (see page 7, Physical Button Coding
Table).
The handwheel cap is easily damaged. If the teach pendant falls on the floor
accidentally, pay attention to check the handwheel cap.
1.2.5 Display Screen
The dot matrix of the display screen is 1024*600. The origin’s coordinate is in the upper
left corner.
1.2.6 Touch Pad
The touchpad is a resistive touchpad that can be operated with a finger press or a stylus.
Do not hit the touchpad with sharp hard objects.
In the case of inconvenient finger operation, try to avoid using metal tools, such
as screwdrivers, wrenches, etc. Please use the stylus that comes with the box.

ZHD500X Handheld Box Manual Version1.0
9
1.2.7 Keys and LED
The code of the keys is composed of rows and columns. When the key is pressed, the
teaching box automatically sends the physical key to the controller, then the controller
program can detect the physical key. If you need to use the virtual key, you need to use
the key conversion table in the configuration. Zdevelop3.10 has a standard ZHD500X
key conversion table.
surface film
Do not open the film without permission, it is easy to cause poor sealing and
damage to the keys.
→ Attachment: Standard Physical Key Coding:
Selector Switch
Median position = 0
Selector switch
Left position = 1
Right position = 2
Emergency Stop Button
Press = 5
Emergency stop
Enable Switch
Enable & Lose able = 6 & 7
Enable switch
Handwheel
Press = 8
Encoder
Pad Pasting Button
Start = 3
Start
Stop = 4
Stop

ZHD500X Handheld Box Manual Version1.0
10
key_X- = 24
Axis shift key
key_X+ = 25
Axis shift key
key_Y- = 34
Axis shift key
key_Y+ = 35
Axis shift key
key_Z- = 44
Axis shift key
key_Z+ = 45
Axis shift key
key_U- = 54
Axis shift key
key_U+ = 55
Axis shift key
key_A- = 64
Axis shift key
key_A+ = 65
Axis shift key
key_B- = 74
Axis shift key
key_B+ = 75
Axis shift key
key_f1 = 11
Function key 1
key_f2 = 12
Function key 2
Led Light
Reserved
S1
Reserved
S2
Reserved
S3
Run abnormally
Abnormally
Run normally
Normally
No problem on power
Power supply

ZHD500X Handheld Box Manual Version1.0
11
1.3 Use Process
1.3.1 Power on
The teaching box is powered through the network port, and the network cable is the
super five network cable. The crystal head can be powered on by inserting the POE
power supply device.
This product must be powered and communicated with a 48V~52V Poe power
supply device.
Try to use a stable Poe power supply device with a speed of 100M and above.
1.3.2 Configuration Page
The setting window can be popped up by continuously clicking on the upper left, upper
right, lower left, lower right, upper left, upper right, lower left, and lower right.
1.3.3 Touch Correction
⚫Method 1: By clicking Touch Adjust on setting page to enter touch correction page.
⚫Method 2: After connecting with controller, trigger correction through controller
TOUCH_ADJUST instruction.
⚫Method 3: Not to connect with controller, button the key 12(F2), and continue to
buttoning key 11(F1) (don’t loosen grip).

ZHD500X Handheld Box Manual Version1.0
12
1.3.4 Connect to Controller
Clicking the IP address in the settings window, it will research and show the next IP
address. Select the IP address of the controller to be connected, and click “Connect” on
the right to connect to the specified controller.
1.3.5 Buzzer Settings
The buzzer is turned on by default, and every time the screen is effectively clicked, the
buzzer will remind you with a "di" sound. Users can click “Speaker On” of the setting
interface to turn it on or off.
1.3.6 Simulator
Use zdevelop3.10 to simulate this teach pendant.

ZHD500X Handheld Box Manual Version1.0
13
Chapter II Wiring Description
Connection Structure
2.1 Power Supply Interface
The teaching box is powered through the network port, the network cable is a standard
network cable, and the crystal head is plugged into the POE power supply device to
power on.

ZHD500X Handheld Box Manual Version1.0
14
2.2 U Disk Interface
U Disk communicate with teach pendant directly. (It doesn’t have development function
at present)
2.3 Cable
Use super five shielded network cable and flexible network cable, which is easy to drag
and replace.
2.4 Common Problems
➢Can’t be communicated: check the cable, and check POE equipment.
➢Power doesn’t light: check POE equipment whether it is power on or it is damaged
or not.

ZHD500X Handheld Box Manual Version1.0
15
Chapter III Size Description