Zoeller MEDIUM X5 User manual

Operating manual
MEDIUM X5
DLL Lifter

Contents 1
CONTENTS
Contents .................................................................................................................................... 1
1Guide .................................................................................................................................. 4
1.1 Symbols used in this manual............................................................................................................. 4
2Vehicle identification data ............................................................................................... 6
2.1. Rating plate.................................................................................................................................................... 6
3Safety instructions ............................................................................................................ 7
3.1 Terms of use............................................................................................................................................. 7
3.2 Improper use............................................................................................................................................ 7
3.3 Residual risks............................................................................................................................................ 8
3.4 General safety.......................................................................................................................................... 8
3.5 Operational safety................................................................................................................................11
3.5.1 Emergency stop button............................................................................................................11
3.5.2 Release button .............................................................................................................................12
3.6 What to do in an emergency...........................................................................................................12
3.7 Additional safety instructions..........................................................................................................12
3.8 Health and safety issues....................................................................................................................13
3.9 Warning labels.......................................................................................................................................14
4Technical data.................................................................................................................. 15
4.1 Dimensions, masses and additional information.....................................................................15
4.2 Noise.........................................................................................................................................................16
4.3 Hand-arm an whole body vibrations............................................................................................16
5Vehicle components and controls ................................................................................. 17
5.1 Main components................................................................................................................................17
5.2 Operating control.................................................................................................................................19
5.2.1 Outside control elements.........................................................................................................20
5.2.2 Inside control elements ............................................................................................................30
5.2.3 Safety elements............................................................................................................................40
6Operating instructions.................................................................................................... 42
6.1 Operating hazards ...............................................................................................................................42
6.2 What to do in an emergency...........................................................................................................42
6.3 Starting and finishing a workday ...................................................................................................43
6.3.1 Start..................................................................................................................................................43

Contents 2
6.3.2 End of the workday ....................................................................................................................44
6.4 Compaction............................................................................................................................................44
6.5 Loading ....................................................................................................................................................46
6.6 Travelling.................................................................................................................................................46
6.7 Discharging.............................................................................................................................................47
7Additional equipment.....................................................................................................50
7.1 Shovel and broom handle ................................................................................................................50
7.2 Liquid drainage valve..........................................................................................................................51
7.3 Additional working lights..................................................................................................................51
7.4 Inspection door ladder.......................................................................................................................51
8Maintenance ....................................................................................................................53
8.1 Maintenance safety .............................................................................................................................53
8.2 Test of warning signals ......................................................................................................................55
8.3 Maintenance plan.................................................................................................................................56
8.4 Cleaning...................................................................................................................................................58
8.5 Tailgate lock adjustment ...................................................................................................................63
8.6 Hydraulic installation ..........................................................................................................................64
8.6.1 Notes on hydraulic oil...............................................................................................................64
8.6.2 Permitted hydraulic oils............................................................................................................64
8.6.3 Checking the hydraulic oil level.............................................................................................65
8.6.4 Hydraulic oil change ..................................................................................................................66
8.6.5 Oil leak or hydraulic hose break............................................................................................68
8.7 Electric installation...............................................................................................................................69
8.7.1 Diagnostics - sensors, buttons, I/O modules, CAN bus................................................70
8.8 Boost charging......................................................................................................................................72
8.9 Fuses..........................................................................................................................................................73
9Lifter ................................................................................................................................. 74
9.1 Safety information ...............................................................................................................................74
9.2 Lifter components and controls......................................................................................................75
9.2.1 Lifter working cycle ....................................................................................................................76
9.2.2 Bin catcher.....................................................................................................................................80
9.2.3 Transport position ......................................................................................................................80
9.3 Maintenance ..........................................................................................................................................81

Contents 3
9.3.1 Daily checks and maintenance work....................................................................................81
9.3.2 Lubrication instructions ............................................................................................................81
9.4 Troubleshooting ...................................................................................................................................82
9.4.1 Faults or damage to safety system.......................................................................................82
9.4.2 Oil leak or hydraulic hose brake............................................................................................82
9.4.3 The container falls into the hopper......................................................................................82
9.5 Types of supported containers .......................................................................................................83
Troubleshooting .....................................................................................................................84
Contact.....................................................................................................................................85
Annex- safety test................................................................................................................... 86
Annex- List of icons on terminal........................................................................................... 87

Guide 4
1GUIDE
This operating manual applies to refuse collection vehicle (RCV) Medium X5.
All users of the vehicle (RCV) or people carrying out maintenance and repair work, must be
trained for the appropriate operation of the vehicle. Furthermore, they must be made aware of
any dangers that might occur when operating the device and be informed about the existing
safety guidelines. Manual should be kept in the vehicle for further use.
ZOELLER TECH Sp. z o. o. assumes no liability or warranty for:
ouse of the RCV for other purposes than indicated in this manual
odamages which are due to negligent operation
odamages or injuries which are due to manipulation of components or safety devices
odamages or injuries due to lack of maintenance or use of wrong materials
odamages or injuries which result from the use of unlicensed spare parts
Please study the operating instructions closely before operating the vehicle or carrying out
maintenance or repair work.
Please read the operating manual of the chassis manufacturer as well.
Medium X5 RCV is a multiple compartment RCV intended for the collection of domestic refuse,
recyclables or bio-waste. It has two separate tailgates and a split body, so that there is no
mixing of the recycling materials in the separate compartments. The division between the
different compartments is approx. 65/35%. The RCV is equipped with lifters designed to handle
the most common containers.
1.1 SYMBOLS USED IN THIS MANUAL
When studying these operating instructions, you will notice a number of symbols and text
formats designed to give you a visual orientation in this manual. The following five symbols
are of major importance since they indicate such information or warnings which you must
absolutely take account of when using the vehicle.