Zontes ZT310-X User manual

ZT310-X/X GP
Service manual
2020/11/11

Page 1 ，Toatal 118 Pages
Page
0
Table of Contents …………………………………………………………………………………………………………………………………………………………………………………………………
1
1FRAME&ELECTRONIC PARTS COMPONENT
1.1
Electrical Device component-1 ………………………………………………………………………………………………………………………………………………………………………………………
9
Main harness, dump switch, relay, flasher, rectifier, ignition coil
1.2
Electrical Device component-2 ………………………………………………………………………………………………………………………………………………………………………………………
10
Flameout switch, horn, wake-up switch
1.3
Frame plastic parts……………………………………………………………………………………………………………………………………………………………………………………………………
11
Set clamp, side cover round glue, fuel tank liner limit glue
1.4
Directional Column component………………………………………………………………………………………………………………………………………………………………………………………
12
Lower plate component
1.5
Frame, side bracket, put on the oil operation…………………………………………………………………………………………………………………………………………………………………………
13
Side bracket, frame oil drain bolt component
2FRAME&ENGINE
2.1
Frame & Engine Combination 1……………………………………………………………………………………………………………………………………………………………………………………
14
Detachment standard, lower guard bar; shroud front bracket; engine left rear cover
2.2
Frame & Engine Combination 2.……………………………………………………………………………………………………………………………………………………………………………………
15
Hanging piece, bracket component
3INDUCTION SYSTEM COMPONENT
3.1
Intake system components (Delphi EFI)……………………………………………………………………………………………………………………………………………………………………………
16
Throttle valve body component, air filter, oil pipe
3.2
Intake system components (Bosch EFI)………………………………………………………………………………………………………………………………………………………………………………
17
Air filter
3.3
Intake system components (Bosch EFI)………………………………………………………………………………………………………………………………………………………………………………
18
Throttle valve body component, oil pipe
3.4
Carbon canister component.…………………………………………………………………………………………………………………………………………………………………………………………
19
Carbon canister, canister solenoid valve
3.5
Replace the air filter element…………………………………………………………………………………………………………………………………………………………………………………………
20
4REAR WHELL COMPONENT
4.1
Rear mud board………………………………………………………………………………………………………………………………………………………………………………………………………
21
Contents
Table of Contents

Page 2 ，Toatal 118 Pages
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Contents
Table of Contents
4.2
Rear shock absorption………………………………………………………………………………………………………………………………………………………………………………………………
22
Demolition after shock absorption, rear shock absorption adjustment
4.3
Rear wheel component 1……………………………………………………………………………………………………………………………………………………………………………………………
23
Remove the rear rim component, sprocket seat, sprocket
4.4
Rear wheel component 2……………………………………………………………………………………………………………………………………………………………………………………………
24
Decomposed rear rim component
4.5
Rear fork component…………………………………………………………………………………………………………………………………………………………………………………………………
25
Decomposed flat fork component
4.6
Replace the rear brake pads…………………………………………………………………………………………………………………………………………………………………………………………
26
4.7
Rear brake main pump adds brake fluid……………………………………………………………………………………………………………………………………………………………………………
27
5
5.1
Pedal height adjustment………………………………………………………………………………………………………………………………………………………………………………………………
28
Shift lever, brake pedal height adjustment
5.2
Right footrest component-1…………………………………………………………………………………………………………………………………………………………………………………………
29
Remove the right foot support component
5.3
Right footrest component-2…………………………………………………………………………………………………………………………………………………………………………………………
30
Decomposition brake pedal component
5.4
Right footrest component-3…………………………………………………………………………………………………………………………………………………………………………………………
31
Decompose the right pedal component
5.5
Left footrest component-1……………………………………………………………………………………………………………………………………………………………………………………………
32
Remove the left foot support component and the shift lever component
5.6
Left footrest component-2……………………………………………………………………………………………………………………………………………………………………………………………
33
Decomposition shift lever component, front left pedal component
5.7
Left footrest component-3……………………………………………………………………………………………………………………………………………………………………………………………
34
Decompose the left footrest component
6COOLING SYSTEM COMPONENT
6.1
Change the oil………………………………………………………………………………………………………………………………………………………………………………………………………
35
6.2
Replace the oil filter…………………………………………………………………………………………………………………………………………………………………………………………………
36
6.3
Radiator tubing component…………………………………………………………………………………………………………………………………………………………………………………………
37
Disassemble the radiator tubing component
6.4
Add coolant…………………………………………………………………………………………………………………………………………………………………………………………………………
38
6.5
Cooling liquid………………………………………………………………………………………………………………………………………………………………………………………………………
39

Page 3 ，Toatal 118 Pages
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Remove the shroud component and release the coolant
6.6
Right tank component………………………………………………………………………………………………………………………………………………………………………………………………
40
Disassemble the right tank component and the right water pipe component
6.7
Left tank component 1………………………………………………………………………………………………………………………………………………………………………………………………
41
Disassemble the left tank component, the left water pipe component, and the auxiliary water tank component
6.8
Left tank component 2………………………………………………………………………………………………………………………………………………………………………………………………
42
Left tank component
7SURROUNDING COMPONENT
7.1
Surrounding the middle component…………………………………………………………………………………………………………………………………………………………………………………
43
Unpack the middle cover and surround the middle
7.2
Envelope panel components…………………………………………………………………………………………………………………………………………………………………………………………
44
Remove the left and right surrounding panel components
7.3
Left surround panel component………………………………………………………………………………………………………………………………………………………………………………………
45
Dismantle the left enclosure panel, the left turn signal, and the left enclosure trim panel
7.4
Right enclosure panel component……………………………………………………………………………………………………………………………………………………………………………………
46
Disassemble the right surrounding panel, the right turn signal, and the right surrounding decorative panel
7.5
Lower shroud component 1…………………………………………………………………………………………………………………………………………………………………………………………
47
Remove the shroud component
7.6
Lower shroud component 2…………………………………………………………………………………………………………………………………………………………………………………………
48
Disassemble Lower shroud component
8
FRONT FORK COMPONEN
8.1
Throttle/clutch cable clearance adjustment, light height adjustment…………………………………………………………………………………………………………………………………………………
49
Adjust the throttle line, clutch cable free travel; adjust the headlights light height
8.2
Replacement clutch cable……………………………………………………………………………………………………………………………………………………………………………………………
50
8.3
Replace the throttle line………………………………………………………………………………………………………………………………………………………………………………………………
51
8.4
Steering adjustment…………………………………………………………………………………………………………………………………………………………………………………………………
52
Adjustment steering device
8.5
Right hand component………………………………………………………………………………………………………………………………………………………………………………………………
53
Remove right rear view mirror, right hand rubber sleeve, balance block
8.6
Add brake fluid, rocker adjustment…………………………………………………………………………………………………………………………………………………………………………………
54
Add brake fluid, brake rocker adjustment
8.7
Replace the front brake pads…………………………………………………………………………………………………………………………………………………………………………………………
55

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8.8
Front wheel component………………………………………………………………………………………………………………………………………………………………………………………………
56
Disassemble the front wheel, front disc brake disc, front axle component
8.9
Front mud board & wheel speed sensor component…………………………………………………………………………………………………………………………………………………………………
57
Decompose front wheel speed sensor component, front mud plate component
8.10
Windshield componen(Electronic Instrument)t………………………………………………………………………………………………………………………………………………………………………
58
Remove windshield, windshield clamp, windshield liner
8.11
Electronic Instrument…………………………………………………………………………………………………………………………………………………………………………………………………
59
Dismantle the instrument
8.12
Head Cover Panel Components(Electronic Instrument)……………………………………………………………………………………………………………………………………………………………
60
Demolished cover panel
8.13
Windshield Base component(Electronic Instrument)…………………………………………………………………………………………………………………………………………………………………
61
Windshield motor, windshield rocker and windshield base
8.14
Enclosing the interior components(Electronic Instrument)…………………………………………………………………………………………………………………………………………………………
62
Front and rear surround, USB charging cable
8.15
Left and right hood(Electronic Instrument) …………………………………………………………………………………………………………………………………………………………………………
63
Remove left and right hoods
8.16
Motor Controller, Headlight component(Electronic Instrument)……………………………………………………………………………………………………………………………………………………
64
Dismantle motor controller, wire plug fixing bracket, headlight component
8.17
Windshield component(TFT Instrument) 1…………………………………………………………………………………………………………………………………………………………………………
65
Remove windshield, windshield clamp
8.18
Windshield component(TFT Instrument) 2…………………………………………………………………………………………………………………………………………………………………………
66
Remove the rocker arm on the windshield
8.19
Head cover panel assembly(TFT Instrument)………………………………………………………………………………………………………………………………………………………………………
67
Disassemble the headlight cover panel
8.20
Windshield Base component(TFT Instrument) 1……………………………………………………………………………………………………………………………………………………………………
68
Remove windshield motor assembly
8.21
Windshield Base component(TFT Instrument) 2……………………………………………………………………………………………………………………………………………………………………
69
Disassemble the windshield motor assembly
8.22
Windshield Base component(TFT Instrument) 3……………………………………………………………………………………………………………………………………………………………………
70
Disassemble the windshield base and instrument
8.23
Wire clamp(TFT Instrument)…………………………………………………………………………………………………………………………………………………………………………………………
71
Windshield motor controller, Wire clamp
8.24
Enclosing the interior components(TFT Instrument)…………………………………………………………………………………………………………………………………………………………………
72
Remove left and right hoods